A new air inlet volute correction machine for automobile

Abstract

The utility model relates to a shape correction equipment, concretely relates to a kind of automobile fresh air intake volute correction machine;Including bottom plate, the bottom plate is corrected air cylinder support, product positioning fixture and product pressure assembly, the corrected air cylinder support is fixed with X direction correction air cylinder subassembly and Y direction correction air cylinder subassembly, the cylinder piston rod of X direction correction air cylinder subassembly and the cylinder piston rod of Y direction correction air cylinder subassembly are all horizontal and perpendicular to each other in extension direction. A kind of automobile fresh air intake volute correction machine using the scheme has the advantages that the size consistency when product installation can be guaranteed, work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to an shape correction device, specifically to a car air intake volute correction machine. Background Technology

[0002] like Figure 3 As shown, the automotive air intake housing 100, as a component of the automotive air intake, is a plastic product. Its structure features a thin-walled shell and a long, thin protrusion 101, causing physical deformation after the plastic product leaves the mold, especially at the long, thin protrusion 101. Currently, deformed products typically require manual straightening by workers. This results in individual operational differences, leading to inconsistent product quality and low efficiency in manual straightening. Utility Model Content

[0003] The present invention aims to provide a car air intake volute straightening machine that ensures dimensional consistency during product installation and improves work efficiency.

[0004] This solution provides a car air intake volute straightening machine, which includes a base plate, a straightening cylinder bracket, a product positioning fixture, and a product clamping assembly on the base plate. An X-axis straightening cylinder assembly and a Y-axis straightening cylinder assembly are fixedly mounted on the straightening cylinder bracket. The piston rods of the X-axis straightening cylinder assembly and the Y-axis straightening cylinder assembly extend horizontally and perpendicularly to each other.

[0005] Furthermore, the corrective cylinder bracket includes four columns fixedly mounted on the base plate, and a platform is fixedly mounted on the top of the four columns. The X-axis corrective cylinder assembly and the Y-axis corrective cylinder assembly are mounted on the platform.

[0006] Furthermore, the product positioning fixture includes a base and a fixture positioning block. The base is fixedly mounted on the base plate, and the fixture positioning block is fixedly mounted on the base. The fixture positioning block is provided with a positioning inclined surface, a positioning groove, and a stop block.

[0007] Furthermore, the product clamping assembly includes a clamping cylinder, a connecting push plate, and a clamping module. The clamping cylinder is horizontally fixed by a clamping cylinder bracket, and the clamping module is fixedly mounted on the connecting push plate. The connecting push plate is fixedly connected to the piston rod of the clamping cylinder, and the clamping module is adapted to the shape of the product positioning fixture.

[0008] Furthermore, the X-axis straightening cylinder assembly includes an X-axis straightening cylinder and an X-axis pressure block. The X-axis straightening cylinder is horizontally fixed on the straightening cylinder bracket, and the X-axis pressure block is fixedly connected to the piston rod of the X-axis straightening cylinder. An X-axis push rod is also fixedly provided on the X-axis pressure block.

[0009] Furthermore, the Y-axis corrective cylinder assembly includes a Y-axis corrective cylinder and a Y-axis push block. The Y-axis corrective cylinder is horizontally fixed on the corrective cylinder bracket, and the Y-axis push block is fixedly connected to the piston rod of the Y-axis corrective cylinder.

[0010] Furthermore, the clamping module includes a first clamping block and a second clamping block, a receiving groove is provided between the first clamping block and the second clamping block, a third clamping block is provided at the bottom of the receiving groove, and the two ends of the third clamping block are fixedly connected to the first clamping block and the second clamping block respectively.

[0011] Furthermore, a positioning block assembly is also provided on the base plate near the outer end of the product positioning fixture.

[0012] The advantages of this utility model are: the product positioning fixture can be used to perform preliminary inspection of the product and to place the product to be corrected. The product clamping component fixes the product in position. The X-axis correction cylinder assembly and the Y-axis correction cylinder assembly correct the shape of the product from two mutually perpendicular directions. By setting fixed correction parameters, the consistency of the product after correction can be guaranteed, which is convenient for subsequent processes. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a car air intake volute straightening machine according to the present invention;

[0014] Figure 2 This is a top view of a car air intake volute straightening machine according to the present invention.

[0015] Figure 3 This is a schematic diagram of the working state of the automotive fresh air intake volute straightening machine of this utility model.

[0016] In the diagram, 1 is the base plate, 2 is the straightening cylinder bracket, 3 is the base, 4 is the fixture positioning block, 5 is the positioning inclined surface, 6 is the positioning groove, 7 is the stop block, 8 is the clamping cylinder, 9 is the connecting push plate, 10 is the first clamping block, 11 is the second clamping block, 12 is the third clamping block, 13 is the X-axis straightening cylinder, 14 is the X-axis pressing block, 15 is the X-axis push rod, 16 is the Y-axis straightening cylinder, 17 is the Y-axis push block, 18 is the positioning block assembly, 19 is the control box, 100 is the automotive fresh air intake volute, and 101 is the slender protrusion. Detailed Implementation

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:

[0018] according to Figure 1 , 2As shown, this solution provides a car air intake volute straightening machine, including a base plate 1. On the base plate 1, there is a straightening cylinder bracket 2, a product positioning fixture, and a product clamping assembly. The straightening cylinder bracket 2 is fixedly equipped with an X-axis straightening cylinder assembly and a Y-axis straightening cylinder assembly. The piston rods of the X-axis and Y-axis straightening cylinder assemblies extend horizontally and perpendicularly to each other. The product positioning fixture allows for preliminary product inspection and is used to place and position the product to be corrected. The product clamping assembly fixes the product in position. The X-axis and Y-axis straightening cylinder assemblies correct the product's shape from two mutually perpendicular directions. By setting fixed correction parameters, the consistency of the corrected product can be ensured, facilitating subsequent processes.

[0019] Specifically, the straightening cylinder bracket 2 includes four columns fixedly mounted on the base plate 1. A platform is fixedly mounted on the top of the four columns, and the X-axis straightening cylinder assembly and the Y-axis straightening cylinder assembly are mounted on the platform. A control box is placed on the platform, and a PLC automatic control device is installed in the control box for electrical automatic control. The straightening machine extends the cylinders in the X and Y directions to straighten the parts of the product that need to be straightened, and the program will retract the X and Y cylinders according to the settings.

[0020] The X-axis correction cylinder assembly includes an X-axis correction cylinder 13 and an X-axis pressure block 14. The X-axis correction cylinder 13 is horizontally fixed on the correction cylinder bracket 2. The X-axis pressure block 14 is fixedly connected to the piston rod of the X-axis correction cylinder 13. An X-axis push rod 15 is also fixedly provided on the X-axis pressure block 14.

[0021] The Y-axis correction cylinder assembly includes a Y-axis correction cylinder 16 and a Y-axis push block 17. The Y-axis correction cylinder 16 is horizontally fixed on the correction cylinder bracket 2, and the Y-axis pressure block is fixedly connected to the piston rod of the Y-axis correction cylinder 16.

[0022] The X-axis straightening cylinder assembly and 16 sets of Y-axis straightening cylinders are used together to simultaneously limit and correct the shape of the product's slender protrusions.

[0023] In this embodiment, the product positioning fixture includes a base 3 and a fixture positioning block 4. The base 3 is fixedly mounted on the base plate 1, and the fixture positioning block 4 is fixedly mounted on the base 3. The fixture positioning block 4 is provided with a positioning inclined surface 5, a positioning groove 6, and a stop block 7. The fixture positioning block 4 not only positions the product but also serves as a fixture for preliminary inspection, ensuring product quality.

[0024] In this embodiment, the product clamping assembly includes a clamping cylinder 8, a connecting push plate 9, and a clamping module. The clamping cylinder 8 is horizontally fixed by a clamping cylinder 8 bracket, and the clamping module is fixedly mounted on the connecting push plate 9. The connecting push plate 9 is fixedly connected to the piston rod of the clamping cylinder 8, and the clamping module is adapted to the shape of the product positioning fixture.

[0025] The clamping module includes a first clamping block 10 and a second clamping block 11. A receiving groove is provided between the first clamping block 10 and the second clamping block 11. A third clamping block 12 is provided at the bottom of the receiving groove. The two ends of the third clamping block 12 are fixedly connected to the first clamping block 10 and the second clamping block 11, respectively. There is a gap between the first clamping block 10, the second clamping block 11, and the third clamping block 12 and the positioning inclined surface 5 to accommodate the edge of the product. The shape of the clamping blocks is designed according to the shape of the product's internal cavity.

[0026] In this embodiment, a positioning block group 18 is also provided on the base plate 1 near the outer end of the product positioning fixture. The positioning block group 18 includes multiple positioning blocks. In this solution, there are two positioning blocks, which are used to limit and position the outer edge of the product.

[0027] like Figure 3 The diagram shows the working state of the straightening machine in this solution. The main body of the automotive fresh air intake volute 100 is positioned on the positioning inclined surface 5 and within the positioning groove 6 of the product positioning fixture, with one end limited by the stop block 7. The volute portion of the product is fixed and limited by the two positioning blocks of the positioning block. Activating the clamping cylinder 8 causes the first clamping block 10, the second clamping block 11, and the third clamping block 12 on the clamping module to enter the inner cavity of the product, cooperating with the fixture positioning block 4 to fix the main body of the product. Activating the X-axis straightening cylinder 13 and the Y-axis straightening cylinder 16 applies external force to the slender protruding part 101 of the product for shape straightening. After straightening, the X-axis straightening cylinder 13, the Y-axis straightening cylinder 16, and the clamping cylinder 8 are retracted, and the part can be removed.

[0028] The above description is merely an embodiment of this utility model, and common knowledge such as specific structures and characteristics of the solution is not described in detail here. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model, and these should also be considered within the protection scope of this utility model. These modifications and improvements will not affect the effectiveness of the implementation of this utility model or the practicality of the patent.

Claims

1. A car air intake volute straightening machine, comprising a base plate, characterized in that: The base plate includes a straightening cylinder bracket, a product positioning fixture, and a product clamping assembly. The straightening cylinder bracket is fixedly equipped with an X-axis straightening cylinder assembly and a Y-axis straightening cylinder assembly. The piston rods of the X-axis straightening cylinder assembly and the Y-axis straightening cylinder assembly extend horizontally and perpendicularly to each other.

2. The automotive fresh air intake volute straightening machine according to claim 1, characterized in that: The corrective cylinder bracket includes four columns fixedly mounted on the base plate, and a platform is fixedly mounted on the top of the four columns. The X-axis corrective cylinder assembly and the Y-axis corrective cylinder assembly are mounted on the platform.

3. The automotive fresh air intake volute straightening machine according to claim 1, characterized in that: The product positioning fixture includes a base and a fixture positioning block. The base is fixedly mounted on the base plate, and the fixture positioning block is fixedly mounted on the base. The fixture positioning block is provided with a positioning inclined surface, a positioning groove, and a stop block.

4. The automotive fresh air intake volute straightening machine according to claim 1, characterized in that: The product clamping assembly includes a clamping cylinder, a connecting push plate, and a clamping module. The clamping cylinder is horizontally fixed by a clamping cylinder bracket, and the clamping module is fixedly mounted on the connecting push plate. The connecting push plate is fixedly connected to the piston rod of the clamping cylinder, and the clamping module is adapted to the shape of the product positioning fixture.

5. A car air intake volute straightening machine according to claim 1 or 2, characterized in that: The X-axis straightening cylinder assembly includes an X-axis straightening cylinder and an X-axis pressure block. The X-axis straightening cylinder is horizontally fixed on the straightening cylinder bracket. The X-axis pressure block is fixedly connected to the piston rod of the X-axis straightening cylinder. An X-axis push rod is also fixedly provided on the X-axis pressure block.

6. The automotive fresh air intake volute straightening machine according to claim 1, characterized in that: The Y-axis straightening cylinder assembly includes a Y-axis straightening cylinder and a Y-axis push block. The Y-axis straightening cylinder is horizontally fixed on the straightening cylinder bracket, and the Y-axis pressure block is fixedly connected to the piston rod of the Y-axis straightening cylinder.

7. A car air intake volute straightening machine according to claim 4, characterized in that: The clamping module includes a first clamping block and a second clamping block. A receiving groove is provided between the first clamping block and the second clamping block. A third clamping block is provided at the bottom of the receiving groove. The two ends of the third clamping block are fixedly connected to the first clamping block and the second clamping block, respectively.

8. The automotive fresh air intake volute straightening machine according to claim 1, characterized in that: A positioning block assembly is also provided on the base plate near the outer end of the product positioning fixture.

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