Square integrated autoclave

Abstract

The utility model discloses a square integrated hot press tank, including rectangular box, be provided with hot press tank body in the rectangular box, and the one end of hot press tank body is provided with the jar mouth, and the product that needs to carry out hot press forming enters hot press tank body through the jar mouth, and the jar mouth is through from the side of rectangular box, and the sealing cover is covered on the jar mouth, and the air inlet pipe and air outlet pipe are provided with in the top of hot press tank body, and the control cabinet is provided with in the rectangular box, and the control cabinet is used for controlling the temperature and pressure in hot press tank body. The present application is integrated in a rectangular box through hot press tank body and control device simultaneously, and the integrated compact design greatly optimizes equipment floor space and space utilization, especially suitable for the scene that factory building space is limited or needs equipment mobile deployment, reduces overall facility cost. Secondly, the integrated rectangular box structure places all key components in the unified protection environment, and simplifies equipment installation, debugging and maintenance process complexity and time cost.

Description

Technical Field

[0001] This utility model relates to the field of autoclaves, specifically to a square integrated autoclave. Background Technology

[0002] Autoclaves are core equipment in the production of composite material components. Through the sequential control of parameters such as temperature, pressure, and vacuum, they achieve the curing and molding of resin-based composite material components. This equipment is mainly used in the manufacturing of main load-bearing structures such as aircraft doors, wings, and tail fins, as well as large components such as satellites and high-speed train bodies.

[0003] In the current autoclave industry, the tank and control device are distributed. This layout not only affects the plant floor area and space utilization, but also increases the overall facility layout cost for scenarios with limited plant space or where equipment needs to be moved and deployed. In addition, it also increases the complexity and time cost of equipment installation, commissioning and maintenance processes. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a square integrated autoclave, comprising a rectangular box body, within which an autoclave is housed. One end of the autoclave has an opening through which the product to be hot-pressed enters the autoclave. The opening passes through the side of the rectangular box body and is covered with a sealing cap. An air inlet pipe and an air outlet pipe are located at the top of the autoclave. A control cabinet is housed within the rectangular box body to control the temperature and pressure within the autoclave.

[0005] Furthermore, the rectangular box includes two first sidewalls and a second sidewall, which are arranged opposite to each other and adjacent to each other. The tank opening passes through the first sidewall of the rectangular box, and the control cabinet is arranged on the second sidewall.

[0006] Furthermore, a blower is provided at the end of the autoclave away from the opening, and a controller is provided inside the rectangular box, the controller being electrically connected to the blower.

[0007] Furthermore, a connection port and an air inlet are respectively provided on the first side wall of the rectangular box away from the tank opening. The position of the connection port is opposite to the position of the air inlet pipe and the air outlet pipe, and the position of the air inlet is opposite to the position of the blower.

[0008] Furthermore, a pair of guide tubes are laid parallel to each other along the length of the autoclave. A placement platform is provided at the top of the guide tubes, and a pair of pulleys are provided at the bottom of the placement platform. The pulleys are engaged inside the guide tubes so that the placement platform can slide along the guide tubes.

[0009] Furthermore, the guide tube includes a hollow tube body, and a through groove is formed on the top of the tube body along the length direction of the guide tube. The pulley includes a connecting plate connected to the bottom of the placement platform, and wheel bodies are respectively provided on both sides of the connecting plate. When the pulley is engaged in the guide tube, the wheel body is set in the tube body, and the connecting plate extends out from the through groove.

[0010] Furthermore, a guide wheel is provided at one end of the guide tube, and a first guide rail is provided at the bottom of the placement platform. When the placement platform can slide along the guide tube, the guide wheel can also move along the first guide rail.

[0011] Furthermore, an L-shaped plate is provided on the sealing cover, one end of which is connected to the first side wall shaft, and the other end is connected to the sealing cover.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This application integrates the autoclave and control unit into a single rectangular enclosure. This integrated, compact design significantly optimizes the equipment's footprint and space utilization, making it particularly suitable for scenarios with limited factory space or requiring mobile equipment deployment, thus reducing overall facility costs. Secondly, the integrated rectangular enclosure structure places all critical components within a unified protective environment, effectively reducing the erosion and interference of external environmental factors (such as dust, moisture, oil, and accidental impacts) on precision control elements. This enhances the overall reliability, safety, and durability of the system, while simplifying the complexity and time costs of equipment installation, commissioning, and maintenance.

[0014] Additional aspects and advantages of this invention will be set forth in the description which follows, and some will be obvious from the description or may be learned by practice of the invention. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is an exploded view of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0018] Figure 3This is a schematic diagram of the internal structure of the autoclave of this utility model;

[0019] Figure 4 This is a schematic diagram of the guide tube of this utility model;

[0020] Figure 5 This is a schematic diagram of the placement platform of this utility model.

[0021] The reference numerals and names in the figure are as follows:

[0022] Rectangular box 100, autoclave 200, tank opening 210, sealing cover 220, air inlet pipe 230, air outlet pipe 240, control cabinet 110, first side wall 120, second side wall 130, blower 250, controller 140, connection port 150, air inlet 160, guide pipe 260, placement platform 270, pulley 271, pipe body 261, through groove 262, connecting plate 272, wheel body 273, guide wheel 263, first guide rail 274, L-shaped plate 221. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] The present invention will now be described in more detail. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the invention. It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as being "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them.

[0025] In the description of this utility model, it should be noted that directional terms such as "front, back, up, down, left, right," "horizontal, vertical, horizontal," and "top, bottom," indicating directions or positional relationships, are generally based on the directions or positional relationships shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or component referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself. In the description of this utility model, it should be noted that the use of terms such as "first" and "second" to define components is merely for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this utility model. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.

[0027] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.

[0028] The preferred embodiments of this utility model will now be further described with reference to the accompanying drawings, such as... Figure 1 As shown, a square integrated autoclave includes a rectangular box 100, within which an autoclave body 200 is disposed. One end of the autoclave body 200 has a can opening 210. Products requiring thermoforming enter the autoclave body 200 through the can opening 210. The can opening 210 passes through the side of the rectangular box 100 and is covered by a sealing cap 220. An air inlet pipe 230 and an air outlet pipe 240 are disposed on the top of the autoclave body 200. A control cabinet 110 is disposed within the rectangular box 100, and the control cabinet 110 is used to control the temperature and pressure within the autoclave body 200.

[0029] In the working state of this embodiment, the entire rectangular box 100 is first arranged on the corresponding site in the factory. Then, the product to be hot-pressed (such as a resin-based composite material component) is put into the hot press tank 200 through the tank opening 210. Then, by operating the control cabinet 110 set in the rectangular box 100, the air inlet pipe 230 is opened, so that the external fan (not shown in the figure) sends hot air into the hot press tank 200, so that the temperature and pressure inside the hot press tank 200 are increased, and the product inside the hot press tank 200 is cured. At the same time, the air outlet pipe 240 is opened by controlling the hot air circulation in the hot press tank 200, thereby regulating the pressure and temperature of the hot press tank 200, and thus achieving the effect of controlling the temperature and pressure inside the hot press tank 200.

[0030] Compared to existing technologies, this application integrates the autoclave 200 and the control device into a single rectangular enclosure 100. This integrated and compact design significantly optimizes the equipment's footprint and space utilization, making it particularly suitable for scenarios with limited factory space or requiring mobile equipment deployment, thus reducing overall facility costs. Secondly, the integrated rectangular enclosure 100 structure places all critical components within a unified protective environment, effectively reducing the erosion and interference of external environmental factors (such as dust, moisture, oil, and accidental impacts) on precision control elements. This enhances the overall reliability, safety, and durability of the system, while simplifying the complexity and time costs of equipment installation, commissioning, and maintenance.

[0031] Furthermore, based on the above embodiments, such as Figure 1 As shown, the rectangular box 100 includes two first sidewalls 120 and second sidewalls 130. The first sidewalls 120 and second sidewalls 130 are arranged opposite each other and are adjacent to each other. The tank opening 210 passes through the first sidewall 120 of the rectangular box 100, and the control cabinet 110 is arranged on the second sidewall 130, thereby ensuring integration while ensuring that the two do not conflict with each other.

[0032] Furthermore, based on the above embodiments, such as Figure 2 As shown, a blower 250 is provided at one end of the autoclave 200 away from the opening 210, and a controller 140 is provided inside the rectangular box 100. The controller 140 is electrically connected to the blower 250. After the product inside the autoclave 200 is cured, the blower 250 is started by the controller 140 to send cold air from outside into the autoclave 200, thereby achieving the purpose of rapid cooling.

[0033] Furthermore, based on the above embodiments, such as Figure 2As shown, a connection port 150 and an air inlet 160 are respectively provided on the first side wall 120 of the rectangular box 100 away from the tank opening 210. The connection port 150 is positioned opposite to the air inlet pipe 230 and the air outlet pipe 240, and the air inlet 160 is positioned opposite to the blower 250. This facilitates the connection of an external fan (not shown in the figure) to the air inlet pipe 230 and the air outlet pipe 240 through the connection port 150. At the same time, the blower 250 can also better deliver air from outside the rectangular box 100 into the autoclave 200 through the air inlet 160.

[0034] Furthermore, based on the above embodiments, combined with Figure 3 and Figure 4 As shown, a pair of guide tubes 260 are laid parallel to each other along the length of the autoclave 200. A placement platform 270 is provided at the top of the guide tubes 260, and a pair of pulleys 271 are provided at the bottom of the placement platform 270. The pulleys 271 are engaged in the guide tubes 260 so that the placement platform 270 can slide along the guide tubes 260. In this way, when it is necessary to place a product into the autoclave 200, it is only necessary to operate the placement platform 270 to slide out of the autoclave 200 along the guide tubes 260, place the product on the placement platform 270, and then slide it into the autoclave 200.

[0035] Furthermore, based on the above embodiments, combined with Figure 4 and Figure 5 As shown, the guide tube 260 includes a hollow tube body 261. A through groove 262 is provided on the top of the tube body 261 along the length direction of the guide tube 260. The pulley 271 includes a connecting plate 272 connected to the bottom of the placement platform 270. Wheel bodies 273 are respectively provided on both sides of the connecting plate 272. When the pulley 271 is engaged in the guide tube 260, the wheel body 273 is located in the tube body 261, and the connecting plate 272 extends out from the through groove 262, so that the pulley 271 can travel stably in the guide tube 260 without derailment.

[0036] Furthermore, based on the above embodiments, combined with Figure 4 and Figure 5 As shown, a guide wheel 263 is provided at one end of the guide tube 260, and a first guide rail 274 is provided at the bottom of the placement platform 270. When the placement platform 270 can slide along the guide tube 260, the guide wheel 263 can also move along the first guide rail 274, thereby better assisting the placement platform 270 and the guide tube 260 to move along a preset direction.

[0037] Furthermore, based on the above embodiments, an L-shaped plate 221 is provided on the sealing cover 220. One end of the L-shaped plate 221 is connected to the first side wall 120 shaft, and the other end is connected to the sealing cover 220. Since the sealing cover 220 is usually quite heavy, when it is necessary to open the sealing cover, it is only necessary to operate the L-shaped plate 221 to easily operate the opening and closing of the sealing cover 220.

[0038] The details of the above exemplary embodiments are provided, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present invention is defined by the appended claims rather than the foregoing description. Therefore, it is intended that all changes falling within the meaning and scope of equivalents of the claims be included within the present invention.

Claims

1. A square integrated autoclave, characterized in that, The device includes a rectangular box (100), inside which is a thermostatic tank (200). One end of the thermostatic tank (200) has a can opening (210). Products to be thermoformed enter the thermostatic tank (200) through the can opening (210). The can opening (210) passes through the side of the rectangular box (100). A sealing cap (220) covers the can opening (210). An air inlet pipe (230) and an air outlet pipe (240) are provided on the top of the thermostatic tank (200). A control cabinet (110) is provided inside the rectangular box (100) to control the temperature and pressure inside the thermostatic tank (200).

2. The square integrated autoclave according to claim 1, characterized in that, The rectangular box (100) includes two first side walls (120) and a second side wall (130). The first side walls (120) and the second side walls (130) are arranged opposite each other and are adjacent to each other. The can opening (210) passes through the first side wall (120) of the rectangular box (100), and the control cabinet (110) is arranged on the second side wall (130).

3. The square integrated autoclave according to claim 2, characterized in that, A blower (250) is provided at one end of the autoclave (200) away from the opening (210), and a controller (140) is provided inside the rectangular box (100), the controller (140) being electrically connected to the blower (250).

4. The square integrated autoclave according to claim 3, characterized in that, A connection port (150) and an air inlet (160) are respectively provided on the first side wall (120) of the rectangular box (100) away from the tank opening (210). The connection port (150) is positioned opposite to the air inlet pipe (230) and the air outlet pipe (240), and the air inlet (160) is positioned opposite to the blower (250).

5. The square integrated autoclave according to claim 1, characterized in that, A pair of guide tubes (260) are laid parallel to each other along the length of the autoclave (200). A placement platform (270) is provided at the top of the guide tubes (260), and a pair of pulleys (271) are provided at the bottom of the placement platform (270). The pulleys (271) are engaged in the guide tubes (260) so that the placement platform (270) can slide along the guide tubes (260).

6. The square integrated autoclave according to claim 5, characterized in that, The guide tube (260) includes a hollow tube body (261). A through groove (262) is provided on the top of the tube body (261) along the length direction of the guide tube (260). The pulley (271) includes a connecting plate (272) connected to the bottom of the placement platform (270). Wheel bodies (273) are respectively provided on both sides of the connecting plate (272). When the pulley (271) is engaged in the guide tube (260), the wheel body (273) is set in the tube body (261), and the connecting plate (272) extends out from the through groove (262).

7. The square integrated autoclave according to claim 6, characterized in that, A guide wheel (263) is provided at one end of the guide tube (260), and a first guide rail (274) is provided at the bottom of the placement platform (270). When the placement platform (270) can slide along the guide tube (260), the guide wheel (263) can also move along the first guide rail (274).

8. The square integrated autoclave according to claim 2, characterized in that, An L-shaped plate (221) is provided on the sealing cover (220). One end of the L-shaped plate (221) is axially connected to the first side wall (120), and the other end is connected to the sealing cover (220).

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