A substrate forming apparatus

By designing a matrix forming device that includes a fixed pusher, a pusher screw, a pusher plate, a distributing knife, and a cutting knife holder, and combining it with a dust collection box and a dust collection box, the problems of low matrix forming efficiency and dust dispersion in the existing technology are solved, and a highly efficient and environmentally friendly matrix forming process is achieved.

CN224323616UActive Publication Date: 2026-06-05NANTONG HAIMEN REDWOOD INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG HAIMEN REDWOOD INTELLIGENT TECH CO LTD
Filing Date
2025-06-11
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing matrix molding equipment suffers from low single-cycle molding efficiency and has not effectively solved the problem of dust dispersion, making it difficult to meet the needs of large-scale production and causing impacts on the environment and personnel.

Method used

A matrix forming device was designed, comprising a fixed pusher, a pusher screw, a pusher plate, a dispensing blade, and a cutting blade holder. Combined with a dust collection box and a dust extraction box, it achieves efficient cutting of the matrix and effective dust adsorption, thereby improving forming efficiency and protecting the environment.

Benefits of technology

The single-pass, multi-pass cutting and dust extraction system significantly improves substrate forming efficiency, reduces dust pollution, and protects the environment and the health of construction workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of matrix forming device, and disclose a kind of matrix forming device, and the surface one side position of forming box is fixedly connected with discharge frame, and the top position of discharge frame is movably connected with cutting knife rest, and the side position of forming box away from discharge frame is fixedly connected with fixed push frame, and the top position of forming box is fixedly connected with dust absorption box, and the surface both sides of forming box and close to top position are all fixedly connected with dust collection box, and dust collection box is connected with the surface of dust absorption box, and the surface of forming box and close to top position are fixedly sleeved with support limit plate, the utility model is equipped with fixed push frame, push material screw rod, push plate, distributing knife, cutting knife rest, it is favorable to the whole of the large block matrix of forming is pushed by push material screw rod in fixed push frame interior, to make matrix approach cutting by push plate push to distributing knife, and again by cutting knife rest, again cutting is carried out to the matrix of being cut, to carry out the forming manufacturing of a large number of matrix in single time, improve the efficiency of matrix forming.
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Description

Technical Field

[0001] This utility model relates to the technical field of matrix forming devices, and more specifically to a matrix forming device. Background Technology

[0002] Agricultural germination substrate trays made from crushed straw are an environmentally friendly and efficient seedling carrier. After processing straw through crushing, fermentation, and sterilization, the straw is compressed into a loose and porous disc-shaped structure. These substrate trays are rich in organic matter and trace elements, have excellent water retention and air permeability, and can effectively promote seed germination and seedling root development. At the same time, they reduce the risk of soil-borne diseases in traditional seedling cultivation. In order to meet the needs of agriculture, industry, and transportation, the substrate needs to be compressed into shape.

[0003] However, although matrix molding devices are widely used in agriculture, environmental protection and industry, they also have some technical limitations and disadvantages, mainly including the following aspects: 1. In actual matrix pressing and molding, only one can be pressed at a time, the operation steps are cumbersome, the molding efficiency is low, and it is difficult to meet the needs of large-scale molding production; 2. During the pressing process, some dust and debris will be generated and dispersed into the air, which will affect the surrounding environment and construction personnel, and cause certain inconveniences. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a matrix forming device to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a matrix forming device, including a forming box, a discharge rack fixedly connected to one side of the forming box, a cutting blade rack movably connected to the top of the discharge rack, a fixed pusher fixedly connected to the side of the forming box away from the discharge rack, a dust collection box fixedly connected to the top of the forming box, dust collection boxes fixedly connected to both sides of the forming box near the top, and each dust collection box connected to the surface of the dust collection box; a support limiting plate fixedly sleeved on the surface of the forming box near the top. Support rods are fixedly connected to the four corners of the top of the plate. A hydraulic tank is fixedly connected to the top of the support rods. A hydraulic telescopic pipe is opened at the bottom of the hydraulic tank. This utility model has a fixed push frame, a push screw, a push plate, a distributing knife, and a cutting knife holder. It is beneficial to push the formed large blocks of matrix as a whole through the push screw inside the fixed push frame. Then, the matrix is ​​pushed by the push plate to approach the distributing knife for cutting. The matrix is ​​then cut again by the cutting knife holder. This allows for the molding and manufacturing of a large number of matrixes at one time, improving the efficiency of matrix molding.

[0006] Furthermore, the dust collection box has neatly arranged dust collection holes on all four sides of its inner wall.

[0007] Furthermore, a dust collection chamber is provided inside the dust collection box, a dust collection pipe is fixedly connected to the top of the dust collection chamber, a dust collection fan is fixedly connected to the side of the dust collection chamber away from the molding box, and a filter screen is provided inside the dust collection chamber and near the inner wall of the dust collection fan.

[0008] Furthermore, a pusher screw is movably sleeved inside the fixed pusher frame, and a pusher plate is movably connected to the pusher screw on the side near the forming box. An auxiliary feeding component is provided inside the forming box near the bottom.

[0009] Furthermore, the molding box has a neatly arranged dispensing blade on the side near the fixedly connected discharge rack, the discharge rack has a neatly arranged blade groove at the bottom, the discharge rack has limit grooves on both sides of the inner surface, the discharge rack has a rectangular limit plate fixedly connected to the top side of the discharge rack, the rectangular limit plate has a cutting screw movably sleeved inside the rectangular limit plate, and the bottom of the cutting screw is movably connected to the top of the cutting blade holder.

[0010] Furthermore, limit sliders are provided on both sides of the surface of the cutting blade holder, and the bottom of the cutting blade holder is provided with neatly arranged cutting blade bodies.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] 1. This utility model, by providing a fixed pusher frame, a pusher screw, a pusher plate, a separating blade, and a cutting blade holder, facilitates the overall pushing of the formed large blocks of substrate through the pusher screw inside the fixed pusher frame. This causes the substrate to be pushed by the pusher plate towards the separating blade for cutting, and then further cut by the cutting blade holder. This allows for the production of a large number of substrates in a single operation, thereby improving the efficiency of substrate forming.

[0013] 2. By incorporating a dust collection box and a dust extraction box, this utility model facilitates the use of a dust extraction fan during substrate molding. This allows the dust generated during molding to be drawn into the dust collection box, thereby protecting the surrounding environment and construction workers. Attached Figure Description

[0014] Figure 1 This is a cross-sectional schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 3 This is a cross-sectional schematic diagram of the dust collection box structure of this utility model.

[0017] Figure 4 This is a cross-sectional schematic diagram of the molding box structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the cutting blade holder structure of this utility model.

[0019] The attached diagram is labeled as follows: 1. Forming box; 2. Discharge rack; 201. Tool groove; 202. Rectangular limiting plate; 203. Limiting groove; 3. Cutting blade holder; 301. Cutting blade body; 302. Limiting slider; 4. Fixed pusher; 5. Dust collection box; 501. Dust collection hole; 6. Dust collection box; 601. Dust collection inner cavity; 602. Dust collection pipe; 7. Support rod; 8. Hydraulic tank; 9. Hydraulic telescopic pipe; 10. Support limiting plate; 11. Dust collection fan; 12. Filter screen; 13. Pushing screw; 14. Push plate; 15. Auxiliary feeding assembly; 16. Cutting screw; 17. Dividing blade. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The matrix molding device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Reference Figures 1-5 As shown, this utility model provides a matrix molding device, including a molding box 1. A discharge rack 2 is fixedly connected to one side of the surface of the molding box 1. A cutting blade rack 3 is movably connected to the top of the discharge rack 2. A fixed pusher 4 is fixedly connected to the side of the molding box 1 away from the discharge rack 2. A dust collection box 5 is fixedly connected to the top of the molding box 1. Dust collection boxes 6 are fixedly connected to both sides of the surface of the molding box 1 and near the top. The dust collection boxes 6 are all connected to the surface of the dust collection boxes 5. A support limiting plate 10 is fixedly sleeved on the surface of the molding box 1 and near the top. The four corners of the top of the support limiting plate 10 are... A support rod 7 is fixedly connected, and a hydraulic tank 8 is fixedly connected to the top of the support rod 7. A hydraulic telescopic pipe 9 is opened at the bottom of the hydraulic tank 8. This utility model has a fixed push frame 4, a push screw 13, a push plate 14, a dividing knife 17, and a cutting knife holder 3. It is beneficial to push the formed large blocks of matrix through the push screw 13 inside the fixed push frame 4, so that the matrix is ​​pushed by the push plate 14 towards the dividing knife 17 for cutting, and then cut again by the cutting knife holder 3. Thus, a large number of matrix blocks can be formed and manufactured at one time, improving the efficiency of matrix forming.

[0022] The dust collection box 5 has neatly arranged dust collection holes 501 on all four sides of its inner wall.

[0023] The dust collection box 6 has a dust collection cavity 601 inside. A dust collection pipe 602 is fixedly connected to the top of the dust collection cavity 601. A dust collection fan 11 is fixedly connected to the side of the dust collection cavity 601 away from the molding box 1. A filter screen 12 is provided inside the dust collection cavity 601 and near the inner wall of the dust collection fan 11.

[0024] The fixed pusher 4 has a pusher screw 13 movably sleeved inside, and a pusher plate 14 is movably connected to the pusher screw 13 on the side near the molding box 1. An auxiliary feeding component 15 is provided inside the molding box 1 near the bottom.

[0025] Among them, the forming box 1 has a neatly arranged distributing blade 17 on the side near the fixed connection of the discharge rack 2, the discharge rack 2 has a neatly arranged blade groove 201 at the bottom, the discharge rack 2 has a limit groove 203 on both sides of the inner surface, the discharge rack 2 has a rectangular limit plate 202 fixedly connected to the top side of the discharge rack 2, the rectangular limit plate 202 has a cutting screw 16 movably sleeved inside the rectangular limit plate 202, and the bottom of the cutting screw 16 is movably connected to the top of the cutting blade holder 3.

[0026] The cutting blade holder 3 has limit sliders 302 on both sides of its surface, and a neatly arranged cutting blade body 301 at the bottom of its bottom.

[0027] The working principle of this utility model is as follows: First, during the substrate molding process, the dust extraction fan 11 is turned on, causing it to expel the air from the dust collection chamber 601, creating a negative pressure inside. Then, the dust collection chamber 601 draws in external air through the suction hole 501 in the dust extraction box 5. Next, the substrate molding material is placed inside the molding box 1. Then, the hydraulic box 8 is activated, causing the hydraulic telescopic tube 9 to extend and retract. The hydraulic telescopic tube 9 then presses the material inside the molding box 1. The dust generated during the pressing process is drawn into the suction hole 501 and then enters the dust collection box 6 through the dust extraction box 5. After the substrate molding is complete, the auxiliary feeding component 15 is activated. The auxiliary feeding component 15 causes the formed substrate to descend, and then the hydraulic telescopic tube 9 is reset. Then, the pushing screw 13 inside the fixed pusher 4 is rotated, so that the pushing screw 13 drives the pusher plate 14 to push the substrate close to the discharge rack 2. Then, the substrate is pushed into the discharge rack 2. At this time, the substrate is cut by the dividing knife 17. Then, when the substrate is completely inside the discharge rack 2, the cutting screw 16 inside the rectangular limiting plate 202 is rotated, so that the cutting screw 16 drives the cutting knife holder 3 to slide inside the limiting groove 203. Then, the cutting knife body 301 at the bottom of the cutting knife holder 3 cuts the substrate again. Then, the pusher plate 14 is pushed to push the cut substrate out of the discharge rack 2.

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A matrix molding apparatus, comprising a molding box (1), characterized in that: A discharge rack (2) is fixedly connected to one side of the surface of the molding box (1). A cutting blade rack (3) is movably connected to the top of the discharge rack (2). A fixed pusher (4) is fixedly connected to the side of the molding box (1) away from the discharge rack (2). A dust collection box (5) is fixedly connected to the top of the molding box (1). Dust collection boxes (6) are fixedly connected to both sides of the surface of the molding box (1) and near the top. The dust collection boxes (6) are all connected to the surface of the dust collection box (5). A support limiting plate (10) is fixedly sleeved on the surface of the molding box (1) and near the top. Support rods (7) are fixedly connected to the four corners of the top of the support limiting plate (10). A hydraulic tank (8) is fixedly connected to the top of the support rods (7). A hydraulic telescopic pipe (9) is opened at the bottom of the hydraulic tank (8).

2. The matrix forming apparatus according to claim 1, characterized in that: The dust collection box (5) has neatly arranged dust collection holes (501) on all four sides of its inner wall.

3. The matrix forming apparatus according to claim 1, characterized in that: The dust collection box (6) has a dust collection cavity (601) inside. A dust collection pipe (602) is fixedly connected to the top of the dust collection cavity (601). A dust collection fan (11) is fixedly connected to the side of the dust collection cavity (601) away from the molding box (1). A filter screen (12) is provided inside the dust collection cavity (601) and near the inner wall of the dust collection fan (11).

4. The matrix forming apparatus according to claim 1, characterized in that: The fixed pusher (4) is movably sleeved with a pusher screw (13), and the pusher screw (13) is movably connected to a pusher plate (14) on the side near the molding box (1). An auxiliary feeding component (15) is provided inside the molding box (1) near the bottom.

5. The matrix forming apparatus according to claim 1, characterized in that: The forming box (1) has a neatly arranged dividing knife (17) on one side near the fixedly connected discharge rack (2). The discharge rack (2) has a neatly arranged knife groove (201) at the bottom. Limiting grooves (203) are opened on both sides of the inside of the discharge rack (2). A rectangular limiting plate (202) is fixedly connected to one side of the top of the discharge rack (2). A cutting screw (16) is movably sleeved inside the rectangular limiting plate (202). The bottom of the cutting screw (16) is movably connected to the top of the cutting knife holder (3).

6. The matrix forming apparatus according to claim 1, characterized in that: Limiting sliders (302) are provided on both sides of the surface of the cutting blade holder (3), and the bottom of the cutting blade holder (3) is provided with a neatly arranged cutting blade body (301).