A wire embossing apparatus

Abstract

The utility model relates to the technical field of wire embossing, and provides a wire embossing equipment, it includes base, the top fixedly connected with support frame of base, the top of support frame is provided with embossing equipment, the top fixedly connected with the placement groove board of base, the top of base is provided with collecting device, the top of base is provided with arrangement device, the arrangement device includes the rack bar, the bottom sliding joint of rack bar is on the top of base, one end of rack bar is fixedly connected with connecting rod, the bottom fixedly connected with push rod of connecting rod, the circumference of thread rod is fixedly connected with incomplete gear. Through the above technical scheme, the technical problem that the material after processing cannot be better realized automatic collection is solved in related technology / prior art.

Description

Technical Field

[0001] This utility model relates to the field of wire embossing technology, specifically to a wire embossing device. Background Technology

[0002] Embossing is a process that creates regular raised and recessed patterns on the surface of iron wire through mechanical extrusion or rolling.

[0003] Existing technologies cannot achieve a better effect of automated collection of iron wire after embossing. Therefore, we propose an iron wire embossing device. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a wire embossing device, which solves the technical problem that the existing technology cannot better realize the automated collection of wire after embossing.

[0005] According to one aspect, at least one embodiment of the present invention provides a wire embossing device, comprising: a base, a support frame fixedly connected to the top of the base, an embossing device disposed on the top of the support frame, a placement groove plate fixedly connected to the top of the base, and a collection device disposed on the top of the base;

[0006] The collection device includes a fixed plate, the bottom of which is fixedly connected to the top of a base. A motor is fixedly connected to the side of the fixed plate, and a threaded rod is fixedly connected to the output shaft of the motor. A threaded sleeve is threaded onto the circumferential surface of the threaded rod, and an extension rod is fixedly connected to the circumferential surface of the threaded sleeve. A circular push plate is fixedly connected to the side of the extension rod, and a limit rod is fixedly connected to the side of the fixed plate. A groove is formed on the side of the base, and a sliding rod is slidably connected to the inner side of the groove. A collection box is fixedly connected to the side of the sliding rod. After the motor starts, the threaded rod rotates, driving the threaded sleeve to move. The circular push plate moves synchronously with the extension rod, pushing the embossed wire into the collection box for collection. Thus, the device achieves automated operation through mechanical transmission, reducing manual intervention and improving collection efficiency and accuracy.

[0007] For example, in at least one embodiment of the present invention, a wire embossing device further includes: the circumferential surface of the threaded sleeve is slidably connected to the circumferential surface of the limiting rod, and the top of the placement slot plate is located directly below the embossing device. The limiting rod ensures the precise movement of the circular push plate, and the placement slot plate ensures the embossing quality. The combination of the two reduces manual intervention and improves the overall efficiency of the production line. These two designs, through mechanical structure optimization, significantly improve the stability, accuracy, and automation of the equipment.

[0008] The slot of the placement plate is located on the displacement trajectory of the circular pusher plate, and the diameter of the circular pusher plate is the same as the diameter of the slot of the placement plate. This design achieves high efficiency, stability, and versatility in material transfer through geometric matching and trajectory optimization.

[0009] Multiple circular push plates are provided, and these circular push plates correspond to multiple slots on the placement slot plate. Through the corresponding design of multiple circular push plates and multiple slots, the equipment achieves a geometric increase in production capacity while maintaining high precision, which is a typical realization of the "high-efficiency parallel" concept in modern automated production lines.

[0010] The top of the collection box is located on the displacement trajectory of the circular push plate, and the diameter of the chute is the same as the diameter of the sliding rod. These two designs, through "trajectory overlap" and "precision matching," solve the two core problems of material transfer in automated equipment: accuracy and stability, and are key technologies for achieving efficient and reliable production lines.

[0011] There is a gap between the side of the circular push plate and the side of the placement groove plate in the initial state, and the top of the placement groove plate is located on the displacement trajectory of the embossing device. When the embossing device moves along the preset trajectory, the placement groove plate is always within the effective working area, ensuring that the embossing force is applied evenly to the surface of the workpiece.

[0012] According to another aspect, at least one embodiment of this utility model also provides a wire embossing device, comprising: a sorting device disposed on the top of the base, the sorting device including a toothed rod, the bottom of the toothed rod being slidably connected to the top of the base, a connecting rod fixedly connected to one end of the toothed rod, a push rod fixedly connected to the bottom of the connecting rod, and an incomplete gear fixedly connected to the circumferential surface of the threaded rod. Through this mechanical linkage design, the device automatically performs the sorting function while completing workpiece collection, achieving a significant improvement in automation and production efficiency.

[0013] For example, in at least one embodiment of the present invention, a wire embossing device further includes: the incomplete gear meshing with the rack, and the inner side of the collection box located on the displacement trajectory of the connecting rod. The incomplete gear has teeth distributed only partially around its circumference, and meshes with the rack only at a specific angle during rotation, driving the rack to perform intermittent linear motion.

[0014] A fixing rod is fixedly connected to the top of the base, and a return spring is fixedly connected to the side of the fixing rod. When the rack moves, the rack can be reset by the tension of the return spring.

[0015] One end of the return spring is fixedly connected to one end of the rack, and the initial state of the return spring is relaxed. When the incomplete gear begins to mesh with the rack, the return spring, being in a relaxed state, will not exert a backward pulling force on the rack.

[0016] The beneficial effects of the embodiments of this utility model are as follows:

[0017] In this invention, the motor, threaded rod, and threaded sleeve work together to achieve automated operation. Starting the motor drives the threaded rod to rotate, which in turn causes the threaded sleeve to move horizontally under the constraint of a limiting rod. This horizontal movement of the threaded sleeve then drives the extension rod to move horizontally, which in turn drives the circular pusher plate to move horizontally. The circular pusher plate then pushes the embossed wire placed on the slotted plate into the collection box for collection. This achieves automated operation, reduces manual intervention, and improves collection efficiency and accuracy.

[0018] In this invention, the coordination of components such as a motor, an incomplete gear, and a rack achieves the following: Starting the motor drives a threaded rod to rotate, which in turn drives the incomplete gear to rotate. The incomplete gear, in turn, drives the meshing rack to move horizontally. This horizontal movement of the rack drives a connecting rod to move horizontally, which in turn drives a push rod to move horizontally. The push rod's horizontal movement thus arranges the wires in the collection box, preventing them from piling up. This achieves the arranging function and significantly improves automation and production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0020] Figure 1 This is a schematic diagram of the front view structure in one embodiment of the present invention;

[0021] Figure 2 This is a side view of one embodiment of the present invention.

[0022] Figure 3 This is a schematic diagram of the collection device structure in one embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the sorting device structure in one embodiment of the present invention;

[0024] Figure 5 As one embodiment of the present utility model Figure 4 A magnified structural diagram of A in the middle.

[0025] In the diagram: 1. Base; 2. Support frame; 3. Embossing equipment; 4. Placement slot plate; 5. Collection device; 6. Sorting device; 51. Fixing plate; 52. Motor; 53. Threaded rod; 54. Threaded sleeve; 55. Extension rod; 56. Circular push plate; 57. Limiting rod; 58. Slide groove; 59. Sliding rod; 510. Collection box; 61. Toothed rod; 62. Connecting rod; 63. Push rod; 64. Incomplete gear; 65. Fixing rod; 66. Return spring. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0027] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0032] like Figures 1-5 As shown, it illustrates a wire embossing device according to an embodiment of the present invention, including a base 1, a support frame 2 fixedly connected to the top of the base 1, an embossing device 3 provided on the top of the support frame 2, a placement trough plate 4 fixedly connected to the top of the base 1, and a collection device 5 provided on the top of the base 1.

[0033] The collection device 5 includes a fixed plate 51, the bottom of which is fixedly connected to the top of the base 1. A motor 52 is fixedly connected to the side of the fixed plate 51. A threaded rod 53 is fixedly connected to the output shaft of the motor 52. A threaded sleeve 54 is threadedly connected to the circumferential surface of the threaded rod 53. An extension rod 55 is fixedly connected to the circumferential surface of the threaded sleeve 54. A circular push plate 56 is fixedly connected to the side of the extension rod 55. A limit rod 57 is fixedly connected to the side of the fixed plate 51. A groove 58 is provided on the side of the base 1. A sliding rod 59 is slidably connected to the inner side of the groove 58. A collection box 510 is fixedly connected to the side of the sliding rod 59. After the motor 52 is started, the threaded rod 53 rotates, driving the threaded sleeve 54 to move. The circular push plate 56 moves synchronously with the extension rod 55, pushing the embossed wire into the collection box 510 for collection. Thus, the device achieves automated operation through mechanical transmission, reducing manual intervention and improving collection efficiency and accuracy.

[0034] In some examples, the circumferential surface of the threaded sleeve 54 is slidably connected to the circumferential surface of the limiting rod 57, and the top of the placement groove plate 4 is located directly below the embossing device 3. The limiting rod 57 ensures the precise movement of the circular push plate 56, and the positioning of the placement groove plate 4 ensures the embossing quality. The combination of the two reduces manual intervention and improves the overall efficiency of the production line. These two designs, through mechanical structure optimization, significantly improve the stability, accuracy, and automation of the equipment.

[0035] The slot of the placement plate 4 is located on the displacement trajectory of the circular push plate 56, and the diameter of the circular push plate 56 is the same as the diameter of the slot of the placement plate 4. This design achieves high efficiency, stability and versatility in material transfer through geometric matching and trajectory optimization.

[0036] Multiple circular push plates 56 are provided, and these multiple circular push plates 56 correspond to multiple slots on the placement slot plate 4. Through the corresponding design of multiple circular push plates 56 and multiple slots, the equipment achieves a geometric increase in production capacity while maintaining high precision, which is a typical realization of the "high-efficiency parallel" concept in modern automated production lines.

[0037] The top of the collection box 510 is located on the displacement trajectory of the circular push plate 56, and the diameter of the chute 58 is the same as the diameter of the sliding rod 59. These two designs, through "trajectory overlap" and "precision matching," solve the two core problems of material transfer in automated equipment: accuracy and stability, and are key technologies for achieving efficient and reliable production lines.

[0038] In its initial state, there is a gap between the side of the circular push plate 56 and the side of the placement groove plate 4, and the top of the placement groove plate 4 is located on the displacement trajectory of the embossing device 3. When the embossing device 3 moves along the preset trajectory, the placement groove plate 4 is always within the effective working area, ensuring that the embossing force is applied evenly to the surface of the workpiece.

[0039] For example, such as Figures 1-5 As shown, the motor 52 is started, and the motor 52 drives the threaded rod 53 to rotate. The rotation of the threaded rod 53 causes the threaded sleeve 54 to move horizontally under the restriction of the limit rod 57. The horizontal movement of the threaded sleeve 54 causes the extension rod 55 to move horizontally. The horizontal movement of the extension rod 55 causes the circular push plate 56 to move horizontally. The horizontal movement of the circular push plate 56 pushes the embossed wire placed on the slot plate 4 into the collection box 510 for collection.

[0040] like Figures 1-5 As shown, this is another embodiment of the wire embossing device of the present invention. It includes a base 1 with a sorting device 6 mounted on its top. The sorting device 6 includes a toothed rod 61, the bottom of which is slidably connected to the top of the base 1. One end of the toothed rod 61 is fixedly connected to a connecting rod 62, and the bottom of the connecting rod 62 is fixedly connected to a push rod 63. An incomplete gear 64 is fixedly connected to the circumferential surface of a threaded rod 53. Through this mechanical linkage design, the device automatically performs the sorting function while collecting the workpiece, significantly improving the degree of automation and production efficiency.

[0041] In some examples, the incomplete gear 64 meshes with the rack 61, and the inner side of the collection box 510 lies on the displacement trajectory of the connecting rod 62. The incomplete gear 64 has only partially circumferentially distributed teeth, and it only meshes with the rack 61 at specific angles during rotation, driving the rack 61 to perform intermittent linear motion.

[0042] A fixing rod 65 is fixedly connected to the top of the base 1, and a return spring 66 is fixedly connected to the side of the fixing rod 65. When the rack 61 moves, the rack 61 can be reset by the tension of the return spring 66.

[0043] One end of the return spring 66 is fixedly connected to one end of the rack 61, and the initial state of the return spring 66 is relaxed. When the incomplete gear 64 begins to mesh with the rack 61, the return spring 66, being in a relaxed state, will not exert a backward pulling force on the rack 61.

[0044] For example, such as Figures 1-5 As shown, the motor 52 is started, and the motor 52 drives the threaded rod 53 to rotate. The rotation of the threaded rod 53 drives the incomplete gear 64 to rotate. The rotation of the incomplete gear 64 drives the gear 61 meshing with it to move horizontally. The horizontal movement of the gear 61 drives the connecting rod 62 to move horizontally. The horizontal movement of the connecting rod 62 drives the push rod 63 to move horizontally. The horizontal movement of the push rod 63 thereby oscillates and organizes the wires in the collection box 510 to prevent them from piling up in one place. When the incomplete gear 64 rotates to the toothless position, the reset spring 66 drives the gear 61 to reset through its own tension.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wire embossing device, characterized in that, Includes a base (1), a support frame (2) fixedly connected to the top of the base (1), an embossing device (3) provided on the top of the support frame (2), a placement slot plate (4) fixedly connected to the top of the base (1), and a collection device (5) provided on the top of the base (1): The collecting device (5) includes a fixed plate (51), the bottom of which is fixedly connected to the top of the base (1). A motor (52) is fixedly connected to the side of the fixed plate (51). A threaded rod (53) is fixedly connected to the output shaft of the motor (52). A threaded sleeve (54) is threadedly connected to the circumferential surface of the threaded rod (53). An extension rod (55) is fixedly connected to the circumferential surface of the threaded sleeve (54). A circular push plate (56) is fixedly connected to the side of the extension rod (55). A limit rod (57) is fixedly connected to the side of the fixed plate (51). A sliding groove (58) is provided on the side of the base (1). A sliding rod (59) is slidably connected to the inner side of the sliding groove (58). A collecting box (510) is fixedly connected to the side of the sliding rod (59).

2. The wire embossing device according to claim 1, characterized in that, The circumferential surface of the threaded sleeve (54) is slidably connected to the circumferential surface of the limiting rod (57), and the top of the placement groove plate (4) is located directly below the embossing device (3).

3. The wire embossing device according to claim 2, characterized in that, The slot of the placement slot plate (4) is located on the displacement trajectory of the circular push plate (56), and the diameter of the circular push plate (56) is the same as the diameter of the slot of the placement slot plate (4).

4. The wire embossing equipment according to claim 3, characterized in that, Multiple circular push plates (56) are provided, and the multiple circular push plates (56) correspond to the multiple slots of the placement slot plate (4).

5. The wire embossing equipment according to claim 4, characterized in that, The top of the collection box (510) is located on the displacement trajectory of the circular push plate (56), and the diameter of the chute (58) is the same as the diameter of the sliding rod (59).

6. The wire embossing device according to claim 5, characterized in that, There is a gap between the initial side of the circular push plate (56) and the side of the placement groove plate (4), and the top of the placement groove plate (4) is located on the displacement trajectory of the embossing device (3).

7. The wire embossing device according to claim 6, characterized in that, The base (1) is provided with a sorting device (6) at its top. The sorting device (6) includes a rack (61). The bottom of the rack (61) is slidably connected to the top of the base (1). One end of the rack (61) is fixedly connected to a connecting rod (62). The bottom of the connecting rod (62) is fixedly connected to a push rod (63). The circumferential surface of the threaded rod (53) is fixedly connected to an incomplete gear (64).

8. The wire embossing device according to claim 7, characterized in that, The incomplete gear (64) meshes with the rack (61), and the inner side of the collection box (510) is located on the displacement trajectory of the connecting rod (62).

9. The wire embossing equipment according to claim 8, characterized in that, A fixing rod (65) is fixedly connected to the top of the base (1), and a reset spring (66) is fixedly connected to the side of the fixing rod (65).

10. The wire embossing device according to claim 9, characterized in that, One end of the reset spring (66) is fixedly connected to one end of the rack (61), and the initial state of the reset spring (66) is the relaxed state.

Images