A powder high-speed forming machine

Abstract

The utility model discloses a kind of powder high-speed forming machines, including power transmission unit, upper punch unit, pressure detection unit and control unit;Power transmission unit includes first transmission assembly, and first transmission assembly includes first transmission shaft and the first bevel gear, upper punch eccentric wheel, lower punch cam that are sequentially arranged on first transmission shaft, upper punch unit includes upper crossbeam, lower crossbeam, two connecting rods and upper punch assembly, upper crossbeam and lower crossbeam are arranged in parallel and are connected by two connecting rods respectively, upper punch assembly is arranged on upper crossbeam, and upper punch assembly includes upper punch shaft, lower crossbeam is directly below upper punch eccentric wheel, and the lower part of lower crossbeam is equipped with spring rebound device;Pressure detection unit includes pressure detection module, and pressure detection module is arranged on upper punch shaft.

Description

Technical Field

[0001] This utility model relates to carbon brush production equipment, specifically to a high-speed powder molding machine. Background Technology

[0002] Carbon brushes are devices used to transfer energy or signals between the stationary and rotating parts of electric motors, generators, or other rotating machinery. They are generally made of pure carbon with a coagulant, come in various shapes, are held in place by a metal bracket, and have springs inside that press them firmly against the shaft.

[0003] Carbon brushes are primarily composed of carbon, which is easily worn. Therefore, motors, generators, and other rotating machinery using carbon brushes should undergo regular maintenance and replacement, and carbon deposits should be cleaned. During the production process, the lack of monitoring of carbon brush thickness and stamping pressure can easily lead to inconsistencies in product quality.

[0004] Existing carbon brush and powder forming production equipment suffers from problems such as low production efficiency, low product quality, and low automation. In particular, the thickness and stamping pressure of the products cannot be well controlled, resulting in unstable product quality that does not meet market demands. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed powder molding machine to solve the problems existing in the prior art.

[0006] To address the aforementioned problems, one aspect of this utility model provides a high-speed powder molding machine, comprising a power transmission unit, an upper punch unit, a pressure detection unit, and a control unit; the power transmission unit includes a motor and a first transmission assembly, the first transmission assembly including a first transmission shaft and a first bevel gear, an upper punch eccentric wheel, and a lower punch cam sequentially arranged on the first transmission shaft; the upper punch unit includes an upper crossbeam, a lower crossbeam, two connecting rods, and an upper punch assembly, the upper crossbeam and the lower crossbeam being arranged parallel to each other and connected by the two connecting rods respectively, the upper punch assembly being disposed on the upper crossbeam, the upper punch assembly including an upper punch shaft, the lower crossbeam being located directly below the upper punch eccentric wheel, and the lower part of the lower crossbeam being provided with a spring return device; the pressure detection unit includes a pressure detection module, the pressure detection module being disposed on the upper punch shaft.

[0007] In one embodiment, the device further includes a lower punch unit, which includes a lower punch frame and a lower punch assembly. The lower punch frame includes an upper top plate, a lower top plate, and a contact wheel. The upper top plate and the lower top plate are connected by a connecting rod. The contact wheel is located at the bottom of the lower top plate and above the lower punch cam, and contacts the lower punch cam. The lower punch assembly is located directly above the upper top plate.

[0008] In one embodiment, the lower punch assembly includes a lower punch shaft, the upper punch shaft is located directly above the mold, the lower punch shaft is located directly below the mold, and the center lines of the upper punch shaft and the lower punch shaft are collinear.

[0009] In one embodiment, the device further includes a feeding unit, which includes a second transmission assembly. The second transmission assembly includes a second transmission shaft, a second bevel gear, and a second turntable. The second transmission shaft is arranged perpendicular to the first transmission shaft. The second bevel gear is disposed at one end of the second transmission shaft and meshes with the first bevel gear. The second turntable is disposed at the other end of the second transmission shaft, and a cam groove is provided on the top surface of the second turntable.

[0010] In one embodiment, the feeding unit further includes a feeding assembly, which includes a movable block, two guide rods, a feeding box, a feeding box rail, and a connecting rod. The feeding box is disposed on the feeding box rail. The two guide rods are arranged in parallel, with one end connected to the feeding box rail and the other end being a free end. The movable block has through holes at both ends that mate with the guide rods, and a bearing at the bottom that mates with the cam groove of the second turntable. The movable block is fitted onto the two guide rods and disposed on the second turntable. The movable block is connected to the feeding box through the connecting rod.

[0011] In one embodiment, a height detection unit is further included. The height detection unit includes a height detection module, a fixing plate, and a detection baffle. The height detection module includes a contact rod and a sensor. One end of the fixing plate is fixedly connected to the upper punch shaft, and the other end is fixedly connected to one end of the contact rod. The other end of the contact rod is a free end, and the end of the free end is provided with a telescopic sliding member. The sensor is disposed inside the contact rod and connected to the sliding member. The detection baffle is located directly below the contact rod, and a portion of the detection baffle is connected to the lower punch shaft.

[0012] In one embodiment, a control unit is further included, which is connected to the height detection module and the pressure detection module respectively, and includes a display module, an alarm module and a recording module. The control unit controls the movement of the motor.

[0013] In one embodiment, the display module includes a display screen for displaying the product height value collected by the height detection module and the stamping pressure value collected by the pressure detection module during product processing.

[0014] In one embodiment, the recording module records and saves the height value and stamping pressure value of each processed product.

[0015] In one embodiment, the motor is a servo motor.

[0016] The advantages and beneficial effects of this utility model include at least one of the following:

[0017] 1. Only one motor is needed to simultaneously perform the upward punching, downward punching, and feeding actions. The actions are well coordinated, reducing the number of motors, shrinking the size of the equipment, and lowering production costs.

[0018] 2. The addition of a height detection function makes it easier to control the product height, which not only improves product quality but also reduces manual inspection costs.

[0019] 3. The addition of a stamping pressure detection function makes it easier to control the quality of stamping pressure, which not only improves product quality but also reduces manual inspection costs.

[0020] 4. The machine adopts a purely mechanical pressing method, and all mechanical movements are achieved by mechanical transmission, resulting in high reliability, low failure rate, easy maintenance, and reduced maintenance costs. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, obtaining other drawings based on these drawings without creative effort still falls within the scope of this utility model.

[0022] Figure 1 This is a three-dimensional structural diagram of a high-speed powder molding machine;

[0023] Figure 2 for Figure 1 A side view diagram;

[0024] Figure 3 for Figure 1 View from direction A;

[0025] Figure 4 A three-dimensional schematic diagram of the internal structure of a high-speed powder molding machine;

[0026] Figure 5 A top-view perspective three-dimensional schematic diagram of the internal structure of a high-speed powder molding machine;

[0027] Figure 6 This is a three-dimensional schematic diagram of the upper structure of a high-speed powder molding machine;

[0028] Figure 7 for Figure 6 The front view. Detailed Implementation

[0029] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so as to better understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the drawings are not intended to limit the scope of the present invention, but are only for illustrating the essential spirit of the technical solution of the present invention.

[0030] In the following description, certain specific details are set forth for the purpose of illustrating various disclosed embodiments in order to provide a thorough understanding of the various disclosed embodiments. However, those skilled in the art will recognize that embodiments may be practiced without one or more of these specific details. In other instances, well-known apparatuses, structures, and techniques associated with this application may not have been shown or described in detail to avoid unnecessarily obscuring the description of the embodiments.

[0031] Throughout this specification, references to "an embodiment" or "an embodiment" indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Therefore, the appearance of "in an embodiment" or "an embodiment" in various places throughout the specification does not necessarily refer to the same embodiment. Furthermore, a particular feature, structure, or characteristic may be combined in any manner in one or more embodiments.

[0032] In the following description, in order to clearly demonstrate the structure and working method of this utility model, a number of directional terms will be used. However, terms such as "front", "back", "left", "right", "outside", "inside", "outward", "inward", "up", and "down" should be understood as convenient terms and not as limiting terms.

[0033] It should be noted that the features shown in the accompanying drawings of this application may belong to one embodiment or different embodiments, as long as there is no conflict between these features. To save space, this application may use the same drawing to illustrate different embodiments; that is, the same drawing of this application may be used to illustrate features in different embodiments.

[0034] Example

[0035] One embodiment of the present invention provides a high-speed powder molding machine, comprising a machine body, a power transmission unit, an upper punching unit, a feeding unit, a lower punching unit, a height detection unit, a pressure detection unit, and a control unit.

[0036] like Figure 1 As shown, the body includes an upper frame 11, a middle frame 12, a lower frame 13, and a cover 14.

[0037] The power transmission unit includes a motor 21 and a first transmission component.

[0038] The motor 21 is mounted on the frame, which is fixedly connected to the lower frame 13. In this embodiment, the motor 21 is a servo motor.

[0039] like Figure 2 , Figure 3 , Figure 4 As shown, the first transmission assembly includes a first transmission shaft 221, a first bevel gear 222, an upper punch eccentric wheel 223, and a lower punch cam 224. The first transmission shaft 221 is housed within the lower frame 13 and is parallel to the rotation shaft of the motor 21. The first bevel gear 222, the upper punch eccentric wheel 223, and the lower punch cam 224 are sequentially mounted on the first transmission shaft 221. The motor 21 drives the first transmission shaft 221 to rotate. This can be achieved using a belt or chain drive. When using a belt drive, a small pulley is mounted on the shaft of the motor 21, and a large pulley is mounted on the first transmission shaft 21. When using a chain drive, a small sprocket is mounted on the shaft of the motor 21, and a large sprocket is mounted on the first transmission shaft 21. (The belt or chain and the transmission wheel are not shown in the figure).

[0040] like Figure 3 As shown, the upper punch unit includes an upper crossbeam 31, a lower crossbeam 32, two rods 33, and an upper punch assembly. The upper crossbeam 31 and the lower crossbeam 32 are arranged parallel to each other and connected by the two rods 33. One end of each rod 33 is fixedly connected to both ends of the upper crossbeam 31, and the other end of each rod 33 is fixedly connected to both ends of the lower crossbeam 32. The upper crossbeam 31 is located on the upper part of the upper frame 11, and the lower crossbeam 32 is located inside the lower frame 13 and directly below the upper punch eccentric wheel 223. A spring return device is provided between the bottom of the lower crossbeam 32 and the frame housing. The upper punch assembly includes an upper punch head 34. 1. The upper punch shaft 342 is connected at one end to the middle of the upper crossbeam 31. The upper punch head 341 is installed at the other end of the upper punch shaft 342. The mold is set on the upper frame 11 and located directly below the upper punch head 341. During operation, when the upper punch eccentric wheel 223 rotates and contacts the lower crossbeam 32 and presses the lower crossbeam 32 down, the upper crossbeam 31 and the lower crossbeam 32 move downward together, thereby driving the upper punch head 341 to press down. When the upper punch eccentric wheel 223 rotates away from the lower crossbeam 32, the spring return device pushes the lower crossbeam 32 upward, thereby the upper punch head 341 also moves upward.

[0041] The feeding unit includes a second transmission assembly and a feeding assembly. The second transmission assembly includes a second transmission shaft 411, a second helical gear 412, and a second turntable 413. The second transmission shaft 411 is perpendicular to the first transmission shaft 221. One end of the second transmission shaft 411 is provided with a second bevel gear 412, which meshes with the first bevel gear 222. The other end of the second transmission shaft 411 is provided with a second turntable 413, and the top surface of the second turntable 413 is provided with a cam groove. The motor 21 drives the first bevel gear 222 on the first transmission shaft 221 to rotate. The first bevel gear 222 drives the second bevel gear 412 to rotate, and then drives the second turntable 413 to rotate via the second transmission shaft 411.

[0042] like Figure 5 As shown, the feeding assembly includes a movable block 421, two guide rods 422, a feeding box 423, a feeding box rail 424, and a connecting rod. The feeding box rail 424 is mounted on the upper frame 11, and the feeding box 423 is mounted on the feeding box rail 424. The two guide rods 422 are arranged in parallel, with one end connected to the feeding box rail 424 and the other end being a free end. The movable block 421 has through holes at both ends that match the guide rods 422, and a bearing at the bottom that matches the cam groove of the second turntable 413. The movable block 421 is fitted onto the two guide rods 422 and mounted on the second turntable 413. The movable block 421 is connected to the feeding box 423 via the connecting rod. The rotation of the second turntable 413 causes the movable block 421 to move on the guide rods 422, and also causes the feeding box 423 to move via the connecting rod.

[0043] like Figure 3 , Figure 4 As shown, the lower punch unit includes a lower punch frame and a lower punch assembly 52. ​​The lower punch frame includes an upper top plate 511, a lower top plate 512 and a contact wheel 513. The upper top plate 511 and the lower top plate 512 are connected by a connecting rod. The contact wheel 513 is located at the bottom of the lower top plate 512 and above the lower punch cam 224, and contacts the lower punch cam 224. The lower punch assembly 52 is movably disposed within the upper frame 11, including a lower punch head 521 and a lower punch shaft 522. One end of the lower punch shaft 522 is provided with the lower punch head 521, and the other end is located directly above the upper top plate 511. The center lines of the upper punch shaft 342 and the lower punch shaft 522 are collinear. During operation, when the lower punch cam 224 rotates to contact the contact wheel 513 and lifts the lower top plate 512, the upper top plate 511 moves upward and drives the lower punch shaft 522 to move upward. When the lower punch cam 224 rotates to lower the lower top plate 512, the upper top plate 511 moves downward away from the lower punch shaft 522, and the lower punch shaft 522 moves downward.

[0044] like Figure 6 , Figure 7As shown, the height detection unit includes a height detection module, a fixed plate 62, and a detection baffle 63. The height detection module includes a contact rod 611 and a sensor 612. One end of the fixed plate 62 is fixedly connected to the upper punch shaft 342 in the upper punch unit 30, and the other end is fixedly connected to one end of the contact rod 611. The other end of the contact rod 611 is a free end, and the end of the free end is provided with a telescopic sliding member. The sensor 612 is disposed inside the contact rod 611 and is connected to the sliding member and the control unit respectively. The detection baffle 63 is located directly below the contact rod 611, and a part of the detection baffle 63 is connected to the lower punch shaft 522. The control unit can measure the height of the product based on the movement distance of the sliding member 613 after it contacts the detection baffle 63.

[0045] In one embodiment, the slider is a ball.

[0046] In one embodiment, the height detection module is model FS50-10MM-A2, manufactured by Shenzhen Milant Technology Co., Ltd.

[0047] The pressure detection unit includes a pressure detection module 71, which is mounted on the upper punch shaft 342 in the upper punch unit and connected to the control unit.

[0048] In one embodiment, the pressure detection module 71 is model ZMZTD-5T, manufactured by Anhui Zhimin Electric Technology Co., Ltd.

[0049] The control unit includes a display module, an alarm module, a recording module, etc., and controls the movement of the motor 21.

[0050] The display module includes a display screen 81, which is located on the side of the upper frame 11. It is used to display the product height value collected by the height detection unit and the stamping pressure value collected by the pressure detection unit for each product during product processing.

[0051] When the product's height and / or stamping pressure exceed the set range, the alarm module will sound an alarm.

[0052] The recording module is responsible for recording the height and stamping pressure values ​​of each product processed on the production line and saving them for later review.

[0053] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention.

[0054] Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalents of the claims be incorporated into the present invention.

[0055] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, system, or module that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, system, or module. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, system, or module that includes said element.

[0056] The above description is merely a specific embodiment of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features of the present invention.

Claims

1. A high-speed powder molding machine, characterized in that, Includes a power transmission unit, an upward punching unit, a pressure detection unit, and a control unit; The power transmission unit includes a motor and a first transmission component. The first transmission component includes a first transmission shaft and a first bevel gear, an upper eccentric wheel, and a lower cam sequentially arranged on the first transmission shaft. The upper punch unit includes an upper crossbeam, a lower crossbeam, two connecting rods, and an upper punch assembly. The upper crossbeam and the lower crossbeam are arranged parallel to each other and are connected by the two connecting rods respectively. The upper punch assembly is arranged on the upper crossbeam and includes an upper punch shaft. The lower crossbeam is located directly below the upper punch eccentric wheel, and a spring return device is provided at the lower part of the lower crossbeam. The pressure detection unit includes a pressure detection module, which is mounted on the upper punch shaft.

2. The high-speed powder molding machine according to claim 1, characterized in that, It also includes a lower punch unit, which includes a lower punch frame and a lower punch assembly. The lower punch frame includes an upper top plate, a lower top plate and a contact wheel. The upper top plate and the lower top plate are connected by a connecting rod. The contact wheel is located at the bottom of the lower top plate and above the lower punch cam and contacts the lower punch cam. The lower punch assembly is located directly above the upper top plate.

3. The high-speed powder molding machine according to claim 2, characterized in that, The lower punch assembly includes a lower punch shaft, the upper punch shaft is located directly above the mold, the lower punch shaft is located directly below the mold, and the center lines of the upper punch shaft and the lower punch shaft are collinear.

4. The high-speed powder molding machine according to claim 1, characterized in that, It also includes a feeding unit, which includes a second transmission assembly. The second transmission assembly includes a second transmission shaft, a second bevel gear, and a second turntable. The second transmission shaft is arranged perpendicular to the first transmission shaft. The second bevel gear is arranged at one end of the second transmission shaft and meshes with the first bevel gear. The second turntable is arranged at the other end of the second transmission shaft. A cam groove is provided on the top surface of the second turntable.

5. The high-speed powder molding machine according to claim 4, characterized in that, The feeding unit further includes a feeding assembly, which includes a movable block, two guide rods, a feeding box, a feeding box rail, and a connecting rod. The feeding box is disposed on the feeding box rail. The two guide rods are arranged in parallel, with one end connected to the feeding box rail and the other end being a free end. The movable block has through holes at both ends that match the guide rods, and a bearing at the bottom that matches the cam groove of the second turntable. The movable block is fitted onto the two guide rods and disposed on the second turntable. The movable block is connected to the feeding box through the connecting rod.

6. The high-speed powder molding machine according to claim 3, characterized in that, It also includes a height detection unit, which comprises a height detection module, a fixing plate, and a detection baffle. The height detection module includes a contact rod and a sensor. One end of the fixing plate is fixedly connected to the upper punch shaft, and the other end is fixedly connected to one end of the contact rod. The other end of the contact rod is a free end, and the end of the free end is provided with a telescopic sliding member. The sensor is disposed inside the contact rod and connected to the sliding member. A portion of the detection baffle is connected to the lower punch shaft and is located directly below the contact rod.

7. The high-speed powder molding machine according to claim 6, characterized in that, The control unit is connected to the height detection module and the pressure detection module respectively, and includes a display module, an alarm module and a recording module. The control unit controls the movement of the motor.

8. The high-speed powder molding machine according to claim 7, characterized in that, The display module includes a display screen for displaying the product height value collected by the height detection module and the stamping pressure value collected by the pressure detection module during product processing.

9. The high-speed powder molding machine according to claim 7, characterized in that, The recording module records and saves the height and stamping pressure values ​​of each processed product.

10. The high-speed powder molding machine according to claim 1, characterized in that, The motor is a servo motor.

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