River sand conveying device

Abstract

The utility model discloses a river sand conveying device, including support, two -stage self -adaptation cleaning mechanism, arc scraper, rolling brush, suppression mechanism, spiral material distributor, dust removal pipe and ultrasonic wave material position ware, the baffle is fixedly connected on the support, the horizontal bar is fixedly connected on the support, and the upper surface fixedly connected with fastening clamp axle of horizontal bar, the utility model discloses adopting has the structure, and the automatic material of this device through the two -stage self -adaptation cleaning mechanism of innovative design and collection box and dust suppression structure, realizes the collaborative optimization of efficient cleaning, intelligent material and environmental protection operation in river sand conveying operation, in the cleaning aspect, this novel adopts the two -stage progressive cleaning structure of scraper and rolling brush, forms the ladderization residual treatment logic, and the scraper is in rigid contact and first peels off the big block adhesion sand particle and the agglomerate on the surface of the conveying belt, especially for the high clay content viscous river sand, can remove more than seventy percent of the stubborn residual at a time.

Description

Technical Field

[0001] This utility model relates to the field of river sand transportation technology, and in particular to a river sand transportation device. Background Technology

[0002] River sand, as an important raw material in construction, water conservancy and other engineering fields, directly affects the overall progress and ecological benefits of engineering projects in terms of the efficiency and environmental protection of its transportation process. At present, there are still many technical pain points in the practical application of river sand transportation equipment, which restricts the improvement of operation quality. First, in terms of conveyor belt cleaning, river sand, especially sticky river sand with high mud content, is easy to adhere to the surface of the conveyor belt during transportation, forming residues. These residues not only waste river sand resources, but also fall with the operation of the conveyor belt, causing dust to fill the work area and making the environment dirty and messy, while increasing the cost of manual cleaning later. Second, in the collection and discharge process, the cleaned river sand needs to be temporarily stored in the collection box. However, river sand is easy to accumulate in the box and form dead corners, resulting in poor discharge and frequent blockages. It is necessary to stop the machine for manual cleaning, which seriously affects the continuity of operation. Moreover, during manual dumping, the river sand comes into violent contact with the air, generating a large amount of dust, which not only violates environmental protection standards, but also harms the respiratory health of operators. Utility Model Content

[0003] The purpose of this invention is to provide a river sand conveying device to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a river sand conveying device, including a support, a baffle fixedly connected to the support, a horizontal bar fixedly connected to the support, and a fastening clamp shaft fixedly connected to the upper surface of the horizontal bar, a shaft body sleeved inside the fastening clamp shaft, a rotating cylinder sleeved on the outer side of the shaft body, and a fixing member fixedly connected to one end of the support.

[0005] As a further technical solution of this utility model, a roller is provided inside the fixing member, and a drum is provided on the outside of the roller.

[0006] As a further technical solution of this utility model, a dual-stage adaptive cleaning mechanism is provided on the outer bottom of the roller. The dual-stage adaptive cleaning mechanism includes a fixed base, a groove, a mounting seat, an elastic element, a shaft, a first rotating shaft, a rotating element, an arc-shaped scraper, a second rotating shaft, a roller brush, a shaft hole, and a micro motor.

[0007] As a further technical solution of this utility model, the upper surface of the fixed base is provided with a groove, a mounting seat is provided in the groove, an elastic element is provided in the mounting seat, a shaft is fixedly connected to the elastic element, a shaft hole is provided on the shaft, a second rotating shaft is sleeved in the shaft hole, a roller brush is provided on the outside of the second rotating shaft, and a micro motor is provided at one end of the second rotating shaft.

[0008] As a further technical solution of this utility model, the upper surface of the fixed base is provided with a mounting seat, an elastic element is provided inside the mounting seat, a shaft is fixedly connected to the elastic element, a shaft hole is opened on the shaft, a first rotating shaft is sleeved in the shaft hole, and an arc-shaped scraper is provided on the outer side of the first rotating shaft.

[0009] As a further technical solution of this utility model, the bottom of the dual-stage adaptive cleaning mechanism is provided with a suppression mechanism. The suppression mechanism includes a conical funnel, a first channel, a discharge cylinder, a spiral feeder, a main shaft, a motor compartment, a rotating motor, a collection compartment, a second channel, a dust removal pipe, an adapter, a negative pressure fan, and an ultrasonic level sensor. An ultrasonic level sensor is fixedly connected to the outer wall of the conical funnel. A first channel is opened on the bottom outer wall of the conical funnel. A discharge cylinder is sleeved in the first channel. A spiral feeder is provided in the discharge cylinder. A main shaft is sleeved in the center of the spiral feeder. A motor compartment is provided at the end of the main shaft. A rotating motor is provided in the motor compartment.

[0010] As a further technical solution of this utility model, a dust removal pipe is provided on one side of the outer wall of the conical funnel, an adapter is provided at one end of the dust removal pipe, a negative pressure fan is provided at one end of the adapter, a collection chamber is provided at the end of the dust removal pipe, a second through groove is provided on the upper surface of the collection chamber, and a discharge cylinder is sleeved in the second through groove.

[0011] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: This utility model adopts a structured design. Through an innovatively designed dual-stage adaptive cleaning mechanism and an automatic material discharge and dust suppression structure for the collection box, it achieves synergistic optimization of efficient cleaning, intelligent material discharge, and environmentally friendly operation in river sand conveying. In terms of cleaning, this new model employs a dual-stage progressive cleaning structure of scrapers and roller brushes, forming a stepped residual treatment logic. The scrapers, through rigid contact, first peel off large adhering sand particles and clumps from the conveyor belt surface. Especially for sticky river sand with high mud content, it can remove more than 70% of stubborn residue in one go. Subsequently, the roller brushes, through high-speed reverse rotation, perform deep cleaning of the fine residue after the scraper treatment. This dual-stage cleaning mode significantly reduces the loss of river sand during conveying, improves resource utilization by more than 80%, and avoids the waste caused by residual sand particles falling under traditional single cleaning methods. Furthermore, the roller brushes and scrapers are connected by elastic supports. The composite pressure regulation system, which combines mechanical fine-tuning with elastic element contact pressure, ensures dynamic and tight contact between the roller brush and the conveyor belt. The scraper is made of wear-resistant rubber with a Shore hardness of 60-70HA, which has a certain elastic deformation capacity and can adapt to the slight unevenness and tension fluctuations on the surface of the conveyor belt. The scraper angle can be flexibly adjusted within a certain range through the rotating shaft. Combined with the reverse rotation design of the roller brush, it can effectively avoid impurities such as small stones and grass roots mixed in the river sand and smoothly guide them into the collection structure. In addition, the device adopts a conical funnel structure, which, together with the spiral discharger and ultrasonic level gauge, forms a closed-loop control system. When the river sand accumulates to 80% of the box volume, the system automatically starts the discharge program and automatically stops when it drops to 20%. No manual intervention is required throughout the process. This design completely solves the downtime waiting problem of the traditional manual dumping mode, extends the continuous operation time of the device, reduces the frequency of manual operation, and significantly reduces labor costs and the risk of operation interruption. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a three-dimensional structural diagram of the bracket of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the two-stage adaptive cleaning mechanism of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the fixed base of this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the mounting base of this utility model;

[0018] Figure 6 This is a three-dimensional structural diagram of the suppression mechanism of this utility model;

[0019] Figure 7 This is a cross-sectional three-dimensional structural diagram of the suppression mechanism of this utility model.

[0020] In the diagram: 1. Bracket; 2. Baffle; 3. Crossbar; 4. Fastening clamp; 5. Rotary drum; 6. Shaft; 7. Fixing component; 8. Roller; 9. Drum; 10. Two-stage adaptive cleaning mechanism; 1001. Fixed base; 1002. Groove; 1003. Mounting seat; 1004. Elastic component; 1005. Shaft; 1006. First rotating shaft; 1007. Rotating component; 1008. Arc-shaped scraper; 1009. Second rotating shaft; 1010. Roller 1011 Brush; 1012 Shaft hole; 11 Micro motor; 11 Suppression mechanism; 1101 Conical funnel; 1102 First through groove; 1103 Discharge cylinder; 1104 Spiral discharger; 1105 Main shaft; 1106 Motor compartment; 1107 Rotary motor; 1108 Collection compartment; 1109 Second through groove; 1110 Dust removal pipe; 1111 Adapter; 1112 Negative pressure fan; 1113 Ultrasonic level sensor. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Please see the appendix Figure 1 -Appendix Figure 7This utility model provides an embodiment of a river sand conveying device, comprising a support 1, a baffle 2 fixedly connected to the support 1, a horizontal bar 3 fixedly connected to the support 1, and a fastening clamping shaft 4 fixedly connected to the upper surface of the horizontal bar 3. A shaft 6 is sleeved inside the fastening clamping shaft 4, and a rotating drum 5 is sleeved on the outer side of the shaft 6. A fixing member 7 is fixedly connected to one end of the support 1. A roller 8 is provided inside the fixing member 7, and a roller 9 is provided on the outer side of the roller 8. A stable conveyor belt is sleeved on the roller 9. A two-stage adaptive cleaning mechanism 10 is provided on the bottom outer side of the roller 9. The two-stage adaptive cleaning mechanism 10 includes a fixed base 1001, a groove 1002, a mounting base 1003, an elastic member 1004, a shaft 1005, a first rotating shaft 1006, and a rotating member 1007. The system comprises an arc-shaped scraper 1008, a second rotating shaft 1009, a roller brush 1010, a shaft hole 1011, and a micro motor 1012. The arc-shaped scraper 1008 uses rigid contact to first peel off large pieces of adhering sand and clumps from the surface of the conveyor belt. A groove 1002 is formed on the upper surface of the fixed base 1001, and a mounting seat 1003 is provided within the groove 1002. An elastic element 1004 is provided within the mounting seat 1003, and a shaft 1005 is fixedly connected to the elastic element 1004. A shaft hole 1011 is formed on the shaft 1005, and the second rotating shaft 1009 is sleeved within the shaft hole 1011. The roller brush 1010 is located on the outer side of the second rotating shaft 1009, and a micro motor 1012 is located at one end of the second rotating shaft 1009. The elastic element 1004 provides basic contact pressure to ensure... The roller brush 1010 maintains dynamic and close contact with the conveyor belt; a mounting base 1003 is provided on the upper surface of the fixed base 1001, and an elastic element 1004 is provided inside the mounting base 1003. A shaft 1005 is fixedly connected to the elastic element 1004, and a shaft hole 1011 is opened on the shaft 1005. A first rotating shaft 1006 is sleeved in the shaft hole 1011, and an arc-shaped scraper 1008 is provided on the outer side of the first rotating shaft 1006, forming a stepped residue treatment logic; a suppression mechanism 11 is provided at the bottom of the dual-stage adaptive cleaning mechanism 10. The suppression mechanism 11 includes a conical funnel 1101, a first through groove 1102, a discharge cylinder 1103, a spiral discharger 1104, a main shaft 1105, a motor compartment 1106, a rotating motor 1107, and a collection compartment 11. 08, Second through channel 1109, Dust removal pipe 1110, Adapter 1111, Negative pressure fan 1112 and Ultrasonic level sensor 1113, Ultrasonic level sensor 1113 is fixedly connected to the outer wall of the conical funnel 1101, The bottom outer wall of the conical funnel 1101 is provided with a first through channel 1102, A discharge cylinder 1103 is sleeved in the first through channel 1102, A spiral discharger 1104 is provided in the discharge cylinder 1103, A main shaft 1105 is sleeved in the center of the spiral discharger 1104, A motor chamber 1106 is provided at the end of the main shaft 1105, A rotating motor 1107 is provided in the motor chamber 1106, The river sand can be automatically discharged without manual dumping, avoiding the problem of having to stop the machine for cleaning after the existing collection chamber 1108 is full;A dust collection pipe 1110 is installed on one outer wall of the conical funnel 1101. An adapter 1111 is installed at one end of the dust collection pipe 1110, and a negative pressure fan 1112 is installed at the other end of the adapter 1111. A collection chamber 1108 is installed at the end of the dust collection pipe 1110. A second through groove 1109 is formed on the upper surface of the collection chamber 1108, and a discharge cylinder 1103 is sleeved inside the second through groove 1109. The linkage between the negative pressure dust collection and the spiral discharge device allows for real-time capture of dust during the cleaning mechanism's operation and discharge process.

[0023] Working Principle: Using this invention, the dual-stage adaptive cleaning mechanism 10 is first assembled. The dual-stage adaptive cleaning mechanism 10 consists of a fixed base 1001, a groove 1002, a mounting base 1003, an elastic element 1004, a shaft 1005, a first rotating shaft 1006, a rotating element 1007, an arc-shaped scraper 1008, a second rotating shaft 1009, a roller brush 1010, and a shaft hole 1011. The dual-stage adaptive cleaning mechanism 10 is located below the roller 9. Then, the suppression mechanism 11 is installed at the bottom of the dual-stage adaptive cleaning mechanism 10 to suppress… The control mechanism 11 consists of a conical funnel 1101, a first through channel 1102, a discharge cylinder 1103, a spiral discharger 1104, a main shaft 1105, a motor compartment 1106, a rotary motor 1107, a collection compartment 1108, a second through channel 1109, a dust removal pipe 1110, an adapter 1111, a negative pressure fan 1112, and an ultrasonic level sensor 1113. A baffle 2 is fixedly connected to the support 1, and a horizontal bar 3 is fixedly connected to the support 1. A fastening clamping shaft 4 is fixedly connected to the upper surface of the horizontal bar 3. A shaft body 6 is sleeved inside the fastening clamping shaft 4. A rotating drum 5 is sleeved on the outside of bracket 6. A fixing member 7 is fixedly connected to one end of bracket 1. A roller 8 is installed inside the fixing member 7, and a roller 9 is installed on the outside of roller 8. River sand falls into the conveyor belt and is transported to the target position by the conveyor belt. During the operation of the conveyor belt, the dual-stage adaptive cleaning mechanism 10 is started synchronously. The scraper near the bottom surface of the conveyor belt first scrapes off the large adhering sand particles and clumps on the surface with rigid contact. Then, the roller brush 1010 is driven by the micro motor 1012 to rotate in reverse at high speed to deeply clean the remaining fine sand particles. Through the synergistic effect of the elastic element 1004, 1010 maintains a tight fit with the conveyor belt to ensure thorough cleaning. The cleaned river sand falls into the collection bin 1108 below. The collection bin 1108 monitors the accumulation height of the river sand in real time through the ultrasonic level sensor 1113. When the set threshold is reached, the control system starts the screw conveyor 1104 to transport the river sand through the conical funnel 1101 to the collection bin 1108. During the discharge process, the dust removal structure is immediately activated, and the negative pressure fan 1112 forms a negative pressure to capture dust. The purified air is discharged in compliance with standards.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A river sand conveying device, comprising a support frame (1), characterized in that: A baffle (2) is fixedly connected to the bracket (1), a horizontal bar (3) is fixedly connected to the bracket (1), and a fastening clamp (4) is fixedly connected to the upper surface of the horizontal bar (3). A shaft (6) is sleeved inside the fastening clamp (4), and a rotating cylinder (5) is sleeved on the outer side of the shaft (6). A fastener (7) is fixedly connected to one side of the end of the bracket (1).

2. The river sand conveying device according to claim 1, characterized in that: The fixing member (7) is provided with a roller (8), and a roller (9) is provided on the outside of the roller (8).

3. The river sand conveying device according to claim 2, characterized in that: The bottom outer side of the roller (9) is provided with a two-stage adaptive cleaning mechanism (10). The two-stage adaptive cleaning mechanism (10) includes a fixed base (1001), a groove (1002), a mounting base (1003), an elastic element (1004), a shaft (1005), a first rotating shaft (1006), a rotating element (1007), an arc-shaped scraper (1008), a second rotating shaft (1009), a roller brush (1010), a shaft hole (1011), and a micro motor (1012).

4. A river sand conveying device according to claim 3, characterized in that: The upper surface of the fixed base (1001) is provided with a groove (1002), a mounting seat (1003) is provided in the groove (1002), an elastic element (1004) is provided in the mounting seat (1003), a shaft (1005) is fixedly connected to the elastic element (1004), a shaft hole (1011) is provided on the shaft (1005), a second rotating shaft (1009) is sleeved in the shaft hole (1011), a roller brush (1010) is provided on the outside of the second rotating shaft (1009), and a micro motor (1012) is provided at one end of the second rotating shaft (1009).

5. A river sand conveying device according to claim 4, characterized in that: The upper surface of the fixed base (1001) is provided with a mounting seat (1003), and an elastic element (1004) is provided inside the mounting seat (1003). A shaft (1005) is fixedly connected to the elastic element (1004), and a shaft hole (1011) is opened on the shaft (1005). A first rotating shaft (1006) is sleeved in the shaft hole (1011), and an arc-shaped scraper (1008) is provided on the outer side of the first rotating shaft (1006).

6. A river sand conveying device according to claim 3, characterized in that: The bottom of the dual-stage adaptive cleaning mechanism (10) is provided with a suppression mechanism (11). The suppression mechanism (11) includes a conical funnel (1101), a first through channel (1102), a discharge cylinder (1103), a spiral discharger (1104), a main shaft (1105), a motor compartment (1106), a rotating motor (1107), a collection compartment (1108), a second through channel (1109), a dust removal pipe (1110), an adapter (1111), a negative pressure fan (1112), and an ultrasonic level sensor (1113). An ultrasonic level sensor (1113) is fixedly connected to the outer wall of (1101). A first through groove (1102) is opened on the bottom outer wall of the conical funnel (1101). A discharge cylinder (1103) is sleeved in the first through groove (1102). A spiral discharger (1104) is installed in the discharge cylinder (1103). A main shaft (1105) is sleeved in the center of the spiral discharger (1104). A motor compartment (1106) is installed at the end of the main shaft (1105). A rotating motor (1107) is installed in the motor compartment (1106).

7. A river sand conveying device according to claim 6, characterized in that: A dust removal pipe (1110) is provided on one side of the outer wall of the conical funnel (1101). A converter (1111) is provided at one end of the dust removal pipe (1110). A negative pressure fan (1112) is provided at one end of the converter (1111). A collection chamber (1108) is provided at the end of the dust removal pipe (1110). A second through groove (1109) is provided on the upper surface of the collection chamber (1108), and a discharge cylinder (1103) is sleeved in the second through groove (1109).

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