A cable surface cleaning device

Abstract

The application relates to the field of cable production, and particularly discloses a cable surface cleaning device. The cable surface cleaning device comprises a machine body and a cleaning mechanism installed on the upper side of the machine body. One end of the machine body is provided with a deviation rectifying mechanism for guiding the cable. The upper end of the machine body is provided with an adjusting mechanism for adjusting the position of the deviation rectifying mechanism. The inner side of the machine body is provided with a driving mechanism for driving the cleaning mechanism to operate. The cleaning mechanism comprises multiple cleaning rollers and two rotating discs. The two rotating discs are both rotationally installed on the upper end of the machine body. The two ends of the multiple cleaning rollers are respectively rotationally connected with the inner walls of the rotating discs. The middle parts of the rotating discs between the multiple cleaning rollers are provided with cleaning channels for the cable to pass through. The application can clean the cable surface in all directions, ensure that the dirt on the cable surface is completely removed, thereby guaranteeing the subsequent processing effect of the cable and improving the production quality of the cable.

Description

Technical Field

[0001] This application relates to the field of cable manufacturing, and in particular to a cable surface cleaning device. Background Technology

[0002] Cables are electrical products used to transmit electrical energy or signals, and are widely used in power systems, communication systems, industrial automation, and other fields. The production steps and processes of cables include: raw material preparation, conductor manufacturing, insulation extrusion, shielding layer coating, sheath extrusion, cabling and stranding, testing and inspection, packaging and storage, etc. Cleaning devices are used to remove burrs, impurities, oil stains, etc., from the cable surface to prevent these defects from adversely affecting the production process (such as insulation extrusion and shielding layer coating).

[0003] In the prior art, during the cable production and processing, scratches or burrs may appear on the cable surface during winding or transportation. These scratches or burrs may cause damage to the shielding layer during subsequent processing and may also affect the coating effect of the insulation layer, thereby reducing the production quality of the cable. Utility Model Content

[0004] In order to clean burrs and other imperfections that may exist on the surface of cables and ensure the production quality of cables, this application provides a cable surface cleaning device.

[0005] The cable surface cleaning device provided in this application adopts the following technical solution:

[0006] A cable surface cleaning device includes a body and a cleaning mechanism installed on the upper side of the body. One end of the body is equipped with a cable correction mechanism, and the upper end of the body is equipped with an adjustment mechanism for adjusting the position of the correction mechanism. The inner side of the body is equipped with a drive mechanism for driving the cleaning mechanism. The cleaning mechanism includes multiple cleaning rollers and two rotating disks. The two rotating disks are rotatably installed on the upper end of the body. The two ends of the multiple cleaning rollers are rotatably connected to the inner wall of the rotating disks, and a cleaning channel for cables to pass through is provided between the multiple cleaning rollers and in the middle of the rotating disks.

[0007] By adopting the above technical solution, firstly, the cable can be effectively corrected and the position of the drive mechanism can be adjusted to ensure that the cable remains in a stable and correct position during the cleaning process, avoiding cable deviation that could lead to incomplete cleaning or damage to the cleaning device; secondly, multiple cleaning rollers cooperate with the rotating disk to form a cleaning channel for the cable to pass through, enabling all-round cleaning of the cable surface, improving cleaning efficiency and quality. At the same time, the rotation of the rotating disk can drive the cleaning rollers to rotate, achieving automatic cleaning and reducing manual intervention.

[0008] Optionally, the driving mechanism includes a drive motor and a transmission gear. The drive motor is fixedly installed on the upper end of the machine body, and the transmission gear is fixedly connected to the output shaft of the drive motor. A transmission gear ring is fixedly connected to the outer wall of one of the rotating disks, and the outer wall of the transmission gear ring meshes with the outer wall of the transmission gear.

[0009] By adopting the above technical solution, the power of the motor can be accurately transmitted to the rotating disk, thereby driving the cleaning roller to rotate and realizing the operation of the cleaning mechanism. This transmission method has a simple structure, high transmission efficiency, and can ensure the stable rotation of the cleaning roller.

[0010] Optionally, multiple drive wheels are provided on the outer sides of both rotating disks, and multiple mounting slots for mounting the drive wheels are provided at the upper end of the machine body. The outer wall of the drive wheel is rotatably connected to the outer wall of the rotating disk.

[0011] By adopting the above technical solutions, the rotational stability of the rotating disk can be increased, vibration and shaking during the rotation process can be reduced, and the operational stability of the cleaning device can be improved.

[0012] Optionally, each of the cleaning rollers has through holes at both ends, and the inner wall of the through holes is fitted with a limiting member for restricting the position of the cleaning roller.

[0013] By adopting the above technical solution, the position of the cleaning roller can be effectively limited, preventing the cleaning roller from shifting or loosening during operation, ensuring a stable connection and normal rotation between the cleaning roller and the rotating disk, thereby guaranteeing the stability and reliability of the cleaning process and extending the service life of the cleaning device.

[0014] Optionally, the upper end of the machine body is provided with a drain port, which is located directly below multiple cleaning rollers. A collection box connected to the machine body is provided on the lower side of the drain port, and a stop bar for limiting the collection box is rotatably connected to one side of the machine body.

[0015] By adopting the above technical solution, the dirt generated during the cleaning process can be discharged and collected in a timely manner, avoiding the accumulation of dirt inside the machine, keeping the inside of the device clean, and reducing the impact of dirt on the cleaning effect; the design of the baffle can limit the position of the collection box, prevent the collection box from shaking or shifting during the operation of the device, ensure the stable placement of the collection box, and facilitate the collection and subsequent treatment of dirt.

[0016] Optionally, the correction mechanism includes two fixed frames and multiple correction rollers. Both ends of the multiple correction rollers are rotatably connected to the inner side of the fixed frames, and the outer side of the multiple correction rollers is provided with a correction groove that connects to the outer wall of the cable.

[0017] By adopting the above technical solution, not only can the cable be effectively corrected and guided, but it can also ensure that the cable always maintains the correct direction and position before entering the cleaning mechanism, avoiding uneven cleaning or damage to the cleaning device due to cable deviation, and improving the reliability and stability of the cleaning device.

[0018] Optionally, two adjustment mechanisms are provided. Each adjustment mechanism includes a servo motor, a threaded rod, and a slide block. The servo motor is fixedly installed on one side of the machine body, and one end of its output shaft is fixedly connected to one end of the threaded rod. The upper side of the machine body is provided with multiple sliding grooves for the lower end of the slide block to be inserted. The two ends of the threaded rod are rotatably connected to the two ends of the middle sliding groove, and the outer wall of the threaded rod is threadedly connected to the lower end of the slide block. Slide rods are fixedly connected to the inner walls of the slide blocks at both ends, and the slide rods are respectively inserted through the lower end of the slide blocks.

[0019] By adopting the above technical solution, precise adjustment of the drive mechanism's position can be achieved, ensuring the drive mechanism remains stable throughout the adjustment process, improving the accuracy and reliability of the adjustment. Furthermore, the threaded connection drives the slide block to move along the slide groove, thereby enabling the drive mechanism to move left and right to accommodate cables of different diameters or positions.

[0020] Optionally, a plurality of insert rods are fixedly connected to the upper side of the slide block, and a plurality of slots for inserting the plurality of insert rods are provided at the lower end of the fixing frame, and fasteners threaded to the inner wall of the insert rods are threadedly connected to the middle of the plurality of slots.

[0021] By adopting the above technical solution, the drive mechanism can be firmly installed on the slide, preventing it from loosening or falling off during operation, and it is easy to install and disassemble.

[0022] In summary, this application has the following beneficial effects:

[0023] 1. This application can perform all-round cleaning of the cable surface, ensuring that the dirt on the cable surface is completely removed, avoiding the situation of incomplete cleaning in some areas, thereby ensuring the subsequent processing effect of the cable and improving the production quality of the cable.

[0024] 2. This application can effectively correct the cable deviation through the drive mechanism, ensuring that the cable always maintains the correct direction and position before entering the cleaning mechanism, avoiding uneven cleaning or damage to the cleaning device due to cable deviation, thereby improving the cleaning effect on the cable surface. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the cable surface cleaning device according to an embodiment of this application;

[0026] Figure 2 This is a schematic diagram of the structure of the body and cleaning mechanism according to an embodiment of this application;

[0027] Figure 3 yes Figure 2 Enlarged view of region B in the middle;

[0028] Figure 4 yes Figure 2 Enlarged view of region C in the middle;

[0029] Figure 5 This is a front view of the body and cleaning mechanism according to an embodiment of this application;

[0030] Figure 6 yes Figure 5 Cross-sectional view along line AA;

[0031] Figure 7 This is a schematic diagram of the correction mechanism and adjustment mechanism in an embodiment of this application.

[0032] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Cleaning mechanism; 21. Cleaning roller; 211. Through hole; 212. Limiting component; 22. Rotating disk; 221. Transmission gear ring; 23. Cleaning channel; 3. Correction mechanism; 31. Fixing frame; 311. Slot; 312. Fastener; 32. Correction roller; 33. Correction groove; 4. Adjustment mechanism; 41. Servo motor; 42. Threaded rod; 43. Slide seat; 431. Insert rod; 5. Drive mechanism; 51. Drive motor; 52. Transmission gear; 6. Transmission wheel; 7. Mounting groove; 8. Drain outlet; 9. Collection box; 10. Stop bar; 11. Slide groove; 12. Slide rod. Detailed Implementation

[0033] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.

[0034] This application discloses a cable surface cleaning device.

[0035] Reference Figure 1 The cable surface cleaning device includes a body 1, a correction mechanism 3 located on the upper part of the body 1, and a cleaning mechanism 2 located on one side of the correction mechanism 3 and connected to the upper part of the body 1. The correction mechanism 3 is used to correct the cable, ensuring that the cable maintains the correct direction and position before entering the cleaning mechanism 2. The cleaning mechanism 2 is used to clean burrs or impurities from the cable surface, thereby ensuring the subsequent processing effect of the cable. An adjustment mechanism 4 connected to the lower side of the correction mechanism 3 is installed at the upper part of the body 1. The adjustment mechanism 4 is used to adjust the position of the correction mechanism 3, thereby meeting the correction requirements of cables of different sizes. A drive mechanism 5 for driving the cleaning mechanism 2 is installed inside the body 1. A cavity is opened at the lower end of the body 1 for a collection box 9 to be inserted, which is used to collect burrs or impurities removed from the cleaned cable.

[0036] Reference Figure 1 , Figure 2 and Figure 3 The cleaning mechanism 2 includes two rotating disks 22 rotatably mounted on the upper end of the machine body 1 and a plurality of cleaning rollers 21 rotatably connected between the two rotating disks 22. A cleaning channel 23 is provided between the plurality of cleaning rollers 21 and in the middle of the two rotating disks 22 for the cable to pass through, ensuring that the cable can stably pass through the cleaning mechanism 2 and that the plurality of cleaning rollers 21 can contact the outer side of the cable, thereby improving the cleaning effect. Two mounting grooves 7 are provided at the upper end of the machine body 1. A plurality of transmission wheels 6, rotatably connected to the inner wall of each mounting groove 7 and rotatably connected to the outer wall of the rotating disk 22, are provided. The transmission wheels 6 are used to improve the rotation efficiency of the rotating disk 22 and to restrict the position of the rotating disk 22, preventing misalignment during rotation. In this application, the cleaning rollers 21 are insulating rubber rollers. Insulating rubber has good flexibility and elasticity, and can closely conform to the cable surface, effectively removing burrs and impurities during cleaning while avoiding scratches or wear on the cable surface. In other embodiments, the cleaning rollers 21 can also be composite rubber rollers, polytetrafluoroethylene rollers, etc.

[0037] When the cable passes through the cleaning channel 23, the surface of the cable is cleaned by two rotating discs 22 driving multiple cleaning rollers 21, thereby removing burrs and impurities from the outside of the cable.

[0038] Reference Figure 2 , Figure 3 The drive mechanism 5 includes a drive motor 51 fixedly mounted on the upper side of the body 1 and a transmission gear 52 fixedly connected to the output shaft of the drive motor 51. A transmission gear ring 221 that meshes with the transmission gear 52 is fixedly connected to the outer wall of a rotating disk 22. When the drive motor 51 is started, its output shaft drives the transmission gear 52 to rotate, which in turn drives the transmission gear ring 221 and the rotating disk 22 to rotate, so that multiple cleaning rollers 21 can rotate around the cable and clean the surface of the cable in all directions.

[0039] Reference Figure 2 , Figure 4 Each cleaning roller 21 has through holes 211 at both ends, and a limiting member 212 passes through the inner wall of each through hole 211. The limiting member 212 is used to prevent the cleaning roller 21 from falling off or becoming misaligned when the rotating disk 22 rotates. The through holes 211 are used to improve the efficiency of installing and removing the limiting member 212, and to facilitate the replacement of the cleaning roller 21. In this application, the limiting member 212 is a buckle. In use, when one end of the buckle is fully inserted into the through hole 211, the other end of the buckle will abut against the outer wall of the cleaning roller 21, so that the buckle is fixed at both ends of the cleaning roller 21, thus limiting the cleaning roller 21. In other embodiments, the limiting member 212 can also be a buckle, bolt, or other types.

[0040] Reference Figure 5 , Figure 6 The upper end of the machine body 1 is provided with a drain port 8, which is located directly below the multiple cleaning rollers 21 and communicates with the cavity of the machine body 1. This allows burrs or impurities cleaned from the cable surface to fall into the collection box 9 through the drain port 8. A stop bar 10 for limiting the collection box 9 is rotatably connected to one side of the machine body 1. When the collection box 9 is installed into the cavity of the machine body 1, rotating the stop bar 10 to connect with one side of the collection box 9 can limit it within the cavity and prevent it from tipping over or becoming misaligned.

[0041] Reference Figure 5 , Figure 7 The correction mechanism 3 includes two fixed frames 31 and multiple correction rollers 32 rotatably connected to the inner side of the fixed frames 31. The outer side of each correction roller 32 is provided with a correction groove 33 that connects to the outer wall of the cable. When the cable passes between the multiple correction rollers 32, the cable is straightened through the correction groove 33 to ensure that the cable can accurately enter the cleaning mechanism 2.

[0042] Reference Figure 6 , Figure 7 Two adjustment mechanisms 4 are provided, which are used to adjust the positions of the two fixed frames 31 respectively. Each adjustment mechanism 4 includes a servo motor 41 fixedly connected to the body 1, a threaded rod 42 fixedly connected to the output shaft of the servo motor 41, and a slide block 43 respectively installed on the lower side of the fixed frame 31. The upper side of the body 1 has multiple sliding grooves 11 for the lower end of the slide block 43 to be inserted, which is used to ensure the stability of the connection between the slide block 43 and the body 1. The two ends of the threaded rod 42 are rotatably connected to the inner walls of the two ends of the middle sliding groove 11, and the outer wall of the threaded rod 42 is threadedly connected to the lower end of the slide block 43, which is used to drive the lower end of the slide block 43 to slide within the sliding groove 11. The inner walls of the two end sliding grooves 11 are fixedly connected to sliding rods 12, and multiple sliding rods 12 are respectively inserted through the lower end of the slide block 43, which is used to ensure the stability of the sliding of the slide block 43 and prevent misalignment or jamming during the sliding process.

[0043] By simultaneously starting two drive motors 51 to drive the threaded rod 42 to rotate, the two slide blocks 43 can slide along the slide rod 12 in the slide groove 11, thereby driving the two fixed frames 31 to move and adjusting the distance between multiple correction rollers 32 so that they can meet the correction requirements of cables of different sizes.

[0044] Reference Figure 7Each slide block 43 has two inserted rods 431 fixedly connected to its upper end, and each fixing bracket 31 has two slots 311 at its lower end for inserting the inserted rods 431. When the inserted rod 431 is fully inserted into the slot 311, the lower side of the fixing bracket 31 fits against the upper side of the slide block 43 to ensure the stability of the connection between the slide block 43 and the fixing bracket 31. Each fixing bracket 31 has a fastener 312 on one side that is threaded to the inner wall of both ends of the slot 311, and the middle part of the fastener 312 is threaded to the inner wall of the inserted rod 431 to fix the inserted rod 431 to the inner wall of the slot 311, ensuring the stability of the connection between the slide block 43 and the fixing bracket 31.

[0045] The implementation principle of the cable surface cleaning device in this embodiment is as follows: First, according to the cable size, two drive motors 51 are simultaneously started to drive the threaded rod 42 to rotate, which in turn moves the two fixed frames 31 until they meet the cable's alignment requirements. Second, the cable is passed between multiple alignment rollers 32 and straightened through the alignment groove 33. Third, after the cable enters the cleaning channel 23, the drive motor 51 is started to drive the rotating disk 22 and cleaning rollers 21 to rotate, causing the multiple cleaning rollers 21 to rotate around the cable, achieving all-around cleaning of the cable surface and removing any burrs or impurities that may be present on its surface, thus completing the cleaning of the cable surface. Fourth, the cleaned impurities fall from the drain 8 into the collection box 9 for unified collection and processing.

[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cable surface cleaning device, comprising a body (1) and a cleaning mechanism (2) mounted on the upper side of the body (1), characterized in that: One end of the machine body (1) is equipped with a correction mechanism (3) for guiding the cable. The upper end of the machine body (1) is equipped with an adjustment mechanism (4) for adjusting the position of the correction mechanism (3). The inner side of the machine body (1) is equipped with a drive mechanism (5) for driving the cleaning mechanism (2). The cleaning mechanism (2) includes multiple cleaning rollers (21) and two rotating disks (22). The two rotating disks (22) are rotatably installed on the upper end of the machine body (1). The two ends of the multiple cleaning rollers (21) are rotatably connected to the inner wall of the rotating disks (22), and a cleaning channel (23) for the cable to pass through is provided between the multiple cleaning rollers (21) and the middle of the rotating disks (22).

2. The cable surface cleaning device according to claim 1, characterized in that: The drive mechanism (5) includes a drive motor (51) and a transmission gear (52). The drive motor (51) is fixedly installed on the upper end of the body (1). The transmission gear (52) is fixedly connected to the output shaft of the drive motor (51). A transmission gear ring (221) is fixedly connected to the outer wall of one of the rotating disks (22). The outer wall of the transmission gear ring (221) is meshed with the outer wall of the transmission gear (52).

3. The cable surface cleaning device according to claim 1, characterized in that: Multiple drive wheels (6) are provided on the outer side of both rotating disks (22). Multiple mounting slots (7) for mounting the drive wheels (6) are provided on the upper end of the machine body (1). The outer wall of the drive wheel (6) is rotatably connected to the outer wall of the rotating disk (22).

4. The cable surface cleaning device according to claim 1, characterized in that: Each of the cleaning rollers (21) has through holes (211) at both ends, and the inner wall of the through holes (211) is fitted with a limiting member (212) for limiting the position of the cleaning rollers (21).

5. The cable surface cleaning device according to claim 1, characterized in that: The upper end of the machine body (1) is provided with a drain port (8), which is located directly below a plurality of cleaning rollers (21). A collection box (9) connected to the machine body (1) is provided on the lower side of the drain port (8). A stop bar (10) for limiting the collection box (9) is rotatably connected to one side of the machine body (1).

6. The cable surface cleaning device according to claim 1, characterized in that: The correction mechanism (3) includes two fixed frames (31) and multiple correction rollers (32). Both ends of the multiple correction rollers (32) are rotatably connected to the inner side of the fixed frame (31), and the outer side of the multiple correction rollers (32) is provided with correction grooves (33) that are connected to the outer wall of the cable.

7. The cable surface cleaning device according to claim 6, characterized in that: Two adjustment mechanisms (4) are provided. The adjustment mechanism (4) includes a servo motor (41), a threaded rod (42) and a slide (43). The servo motor (41) is fixedly installed on one side of the body (1) and one end of the output shaft is fixedly connected to one end of the threaded rod (42). The upper side of the body (1) is provided with multiple slide grooves (11) for the lower end of the slide (43) to be inserted. The two ends of the threaded rod (42) are rotatably connected to the two ends of the middle slide groove (11), and the outer wall of the threaded rod (42) is threadedly connected to the lower end of the slide (43). The inner walls of the two ends of the slide (43) are fixedly connected with slide rods (12), and the slide rods (12) are respectively inserted through the lower end of the slide (43).

8. The cable surface cleaning device according to claim 7, characterized in that: The upper side of the slide (43) is fixedly connected with a plurality of insert rods (431), and the lower end of the fixing frame (31) is provided with a plurality of slots (311) for inserting the plurality of insert rods (431). The middle part of the plurality of slots (311) is threaded with fasteners (312) threaded to the inner wall of the insert rods (431).

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