An automated swabbing fluid metering detection device

Abstract

The utility model relates to petroleum exploitation technical field especially is a kind of automatic swabbing liquid metering detection device, including main part, the side surface fixedly connected with control assembly of main part, the top of control assembly is provided with flow control subassembly;The utility model discloses through the cooperation of flow sensor and liquid level sensor, the accurate measurement and real-time monitoring of swabbing liquid flow can be realized, while the measurement accuracy is high, is not influenced by swabbing liquid viscosity and impurity content, adaptability is strong, liquid level sensor is connected with controller, when liquid level height reaches the upper limit or lower limit set, controller will send corresponding control signal, realizes automatic start-stop measurement process, prevents swabbing liquid overflow or inaccurate measurement occurs, using advanced control algorithm of controller, can automatically adjust the opening of valve plate and start-stop of measurement process according to real-time monitoring data, realizes the automation and intelligentization of entire measurement process, greatly improves work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of petroleum extraction technology, specifically to an automated pumping fluid metering and detection device. Background Technology

[0002] In oil extraction, accurate metering of pumping fluids is crucial for achieving efficient production, optimized resource utilization, and ensuring economic and environmental benefits. Precise metering not only enables real-time monitoring of oil production but also provides a scientific basis for production decisions, helping to adjust extraction strategies to improve recovery rates.

[0003] Accurate metering of pumping fluids ensures efficient operation of the oil extraction process. Precise metering allows for real-time monitoring of oil production, enabling the timely detection of potential production problems such as declining well output, equipment malfunctions, or operational errors. This real-time monitoring capability allows production managers to quickly take measures to adjust and optimize processes, such as adjusting extraction parameters, optimizing well operation procedures, or scheduling equipment maintenance, thereby maximizing production efficiency, minimizing downtime, and improving overall production effectiveness.

[0004] Traditional manual metering methods are not only inefficient but also susceptible to human error, leading to low accuracy. Furthermore, manual operation poses safety risks in complex downhole environments. While some existing automated metering devices improve efficiency to some extent, they still have limitations. For example, some devices have poor adaptability to different liquids, affecting accuracy when dealing with pumping fluids of varying viscosities and impurity levels. Others have complex structures, high maintenance costs, and cannot perform real-time, continuous metering monitoring, failing to provide timely feedback on changes in pumping fluid flow rate, thus hindering precise control of the production process. Therefore, an automated pumping fluid metering and detection device is needed to address these issues. Utility Model Content

[0005] To address the problems of traditional manual metering methods, which are not only inefficient but also susceptible to human error leading to low accuracy, and the inherent safety hazards of manual operation in complex downhole environments, existing automated metering devices, while improving efficiency to some extent, still have limitations. For example, some devices have poor adaptability to different liquids, affecting accuracy when dealing with pumping fluids of varying viscosities and impurity levels. Others have complex structures, high maintenance costs, and cannot perform real-time, continuous metering monitoring, failing to provide timely feedback on changes in pumping fluid flow rate, thus hindering precise control of the production process. The purpose of this invention is to provide an automated pumping fluid metering and detection device to solve the problems mentioned in the background.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automated pumping liquid metering and detection device includes a main body, a control component fixedly connected to the side of the main body, and a flow control component disposed on the top of the control component.

[0008] The main body includes a metering tube, and a liquid level sensor is installed on the top of the metering tube. There are two liquid level sensors.

[0009] The flow control assembly includes a liquid pump, a delivery pipe fixedly connected to the side of the liquid pump, a valve chamber fixedly connected to the side of the delivery pipe, a variable frequency motor mounted on the top of the valve chamber, a valve stem fixedly connected to the output end of the variable frequency motor, a valve plate fixedly connected to the side of the valve stem, an output pipe fixedly connected to the side of the valve chamber, and a flow sensor fixedly connected to the top of the output pipe.

[0010] The control component includes an extension plate, a loading box is fixedly connected to the top of the extension plate, an mounting plate is fixedly connected inside the loading box, and a controller, a data transmission module and a battery are mounted on the side of the mounting plate.

[0011] As a preferred embodiment of this invention, the controller employs a high-performance microprocessor.

[0012] In a preferred embodiment of this invention, the controller is electrically connected to the flow sensor, the variable frequency motor, the liquid level sensor, and the data transmission module.

[0013] As a preferred embodiment of this utility model, the data transmission module adopts a wireless transmission method.

[0014] As a preferred embodiment of this utility model, the top of the metering tube is provided with a liquid outlet, which is connected to a liquid pump.

[0015] In a preferred embodiment of this utility model, the valve stem extends into the interior of the valve chamber, and the valve plate is disposed inside the valve chamber.

[0016] As a preferred embodiment of this utility model, a touch screen is fixedly connected to the side of the loading box, and operation buttons are provided on the side of the loading box. The controller, the touch screen, and the operation buttons are all electrically connected.

[0017] As a preferred embodiment of this utility model, a support plate is fixedly connected to the bottom of the metering tube, and two support plates are provided. The metering tube is made of 316L stainless steel.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. In this utility model, by using a flow sensor and a level sensor in combination, accurate measurement and real-time monitoring of the flow rate of the pumped liquid can be achieved. At the same time, the measurement accuracy is high, unaffected by the viscosity and impurity content of the pumped liquid, and has strong adaptability. The level sensor is connected to the controller. When the liquid level reaches the set upper or lower limit, the controller will send a corresponding control signal to realize the automatic start and stop of the measurement process, preventing the pumped liquid from overflowing or the measurement from being inaccurate. Its function is to divert part of the pumped liquid to the metering tube for accurate measurement according to the preset flow range or the properties of the pumped liquid, avoiding the flow rate from exceeding the measurement range of the metering tube. The variable frequency motor can control the rotation of the valve stem and valve plate, thereby controlling the flow opening.

[0020] 2. In this utility model, by utilizing an advanced control algorithm in the controller, the opening degree of the valve plate and the start and stop of the metering process can be automatically adjusted according to real-time monitoring data, realizing the automation and intelligence of the entire metering process, greatly improving work efficiency, reducing the intensity of manual operation and safety risks. As the core control unit of the entire device, the controller adopts a high-performance microprocessor and has data acquisition, processing, analysis and control functions. The controller is connected to the flow sensor, variable frequency motor, liquid level sensor and data transmission module, receives data collected by each sensor in real time, processes and analyzes it according to the preset control algorithm, generates corresponding control commands, and realizes operations such as adjusting the opening degree of the valve plate, controlling the start and stop of the metering process, and storing and transmitting data. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the metering tube structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the flow control component structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the control component structure of this utility model.

[0025] In the diagram: 1. Main body; 101. Metering tube; 102. Liquid level sensor; 103. Support plate; 104. Liquid outlet; 2. Flow control assembly; 201. Liquid pump; 202. Delivery pipe; 203. Valve chamber; 204. Variable frequency motor; 205. Valve stem; 206. Valve plate; 207. Output pipe; 208. Flow sensor; 3. Control assembly; 301. Extension plate; 302. Loading box; 303. Mounting plate; 304. Controller; 305. Data transmission module; 306. Battery; 307. Touch screen; 308. Operation buttons. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0028] An automated pumping liquid metering and detection device includes a main body 1, a control component 3 fixedly connected to the side of the main body 1, and a flow control component 2 disposed on the top of the control component 3.

[0029] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the main body 1 includes a metering tube 101, with a liquid level sensor 102 mounted on the top of the metering tube 101. Two liquid level sensors 102 are provided. The flow control component 2 includes a liquid pump 201, with a delivery pipe 202 fixedly connected to the side of the liquid pump 201. A valve chamber 203 is fixedly connected to the side of the delivery pipe 202. A variable frequency motor 204 is mounted on the top of the valve chamber 203. A valve stem 205 is fixedly connected to the output end of the variable frequency motor 204. A valve plate 206 is fixedly connected to the side of the valve stem 205. An output pipe 207 is fixedly connected to the side of the valve chamber 203. A flow sensor 208 is fixedly connected to the top of the output pipe 207. The control component 3 includes an extension plate 301. The top of the extension plate 301 is fixedly connected to the loading box 302, and the inside of the loading box 302 is fixedly connected to the mounting plate 303. The side of the mounting plate 303 is equipped with a controller 304, a data transmission module 305, and a battery 306. By using the flow sensor 208 and the liquid level sensor 102 together, the flow rate of the pumped liquid can be accurately measured and monitored in real time. At the same time, the measurement accuracy is high, and it is not affected by the viscosity and impurity content of the pumped liquid. It is highly adaptable. The liquid level sensor 102 is connected to the controller 304. When the liquid level reaches the set upper or lower limit, the controller 304 will send a corresponding control signal to realize the automatic start and stop of the metering process.

[0030] The controller 304 employs a high-performance microprocessor and is electrically connected to the flow sensor 208, the variable frequency motor 204, the liquid level sensor 102, and the data transmission module 305. The data transmission module 305 uses wireless transmission. The metering tube 101 has an outlet 104 at its top, which is connected to the liquid pump 201. The valve stem 205 extends into the valve chamber 203, and the valve plate 206 is located inside the valve chamber 203. A touch screen display 307 is fixedly connected to the side of the loading box 302. The side of the device is equipped with operation buttons 308. The controller 304, touch screen 307 and operation buttons 308 are electrically connected. The controller 304 uses an advanced control algorithm to automatically adjust the opening degree of the valve plate 206 and the start and stop of the metering process according to real-time monitoring data, realizing the automation and intelligence of the entire metering process, which greatly improves work efficiency and reduces the intensity of manual operation and safety risks. As the core control unit of the entire device, the controller 304 uses a high-performance microprocessor and has data acquisition, processing, analysis and control functions.

[0031] In this embodiment, as Figure 1 and Figure 2 As shown, a support plate 103 is fixedly connected to the bottom of the metering tube 101. There are two support plates 103. The metering tube 101 is made of 316L stainless steel. The metering tube 101 made of 316L stainless steel can be used in a variety of corrosive environments. 316L stainless steel has good corrosion resistance to corrosive media such as weak acids, alkalis, salts and organic acids. It also has super high temperature resistance and can work stably at high temperatures, avoiding rapid intergranular corrosion or stress corrosion cracking.

[0032] The working process of this utility model is as follows: When the automated liquid pumping and metering detection device designed in this scheme is working, the liquid pump 201 draws the fluid into the delivery pipe 202. The variable frequency motor 204 drives the valve stem 205 and the valve plate 206 to rotate, so as to control the fluid. The flow sensor 208 detects the flow rate of the pumped liquid in real time and transmits the flow signal to the controller 304. At the same time, the liquid level sensor 102 monitors the liquid level in the metering pipe 101 and feeds back the liquid level signal to the controller 304. The controller 304 adjusts the flow rate of the pumped liquid entering the metering pipe 101 by controlling the opening of the valve plate 206 according to the set flow range and liquid level, so as to ensure that the flow sensor 208 accurately measures within its measurement range.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated pumping liquid metering and detection device, comprising a main body (1), characterized in that: A control component (3) is fixedly connected to the side of the main body (1), and a flow control component (2) is provided on the top of the control component (3); The main body (1) includes a metering tube (101), and a liquid level sensor (102) is installed on the top of the metering tube (101). There are two liquid level sensors (102). The flow control assembly (2) includes a liquid pump (201), a delivery pipe (202) is fixedly connected to the side of the liquid pump (201), a valve chamber (203) is fixedly connected to the side of the delivery pipe (202), a variable frequency motor (204) is installed on the top of the valve chamber (203), a valve stem (205) is fixedly connected to the output end of the variable frequency motor (204), a valve plate (206) is fixedly connected to the side of the valve stem (205), an output pipe (207) is fixedly connected to the side of the valve chamber (203), and a flow sensor (208) is fixedly connected to the top of the output pipe (207). The control component (3) includes an extension plate (301), a loading box (302) is fixedly connected to the top of the extension plate (301), an mounting plate (303) is fixedly connected inside the loading box (302), and a controller (304), a data transmission module (305) and a battery (306) are mounted on the side of the mounting plate (303).

2. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The controller (304) employs a high-performance microprocessor.

3. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The controller (304) is electrically connected to the flow sensor (208), the variable frequency motor (204), the liquid level sensor (102), and the data transmission module (305).

4. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The data transmission module (305) adopts a wireless transmission method.

5. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The metering tube (101) has a liquid outlet (104) at the top, and the liquid outlet (104) is connected to the liquid pump (201).

6. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The valve stem (205) extends into the interior of the valve chamber (203), and the valve plate (206) is disposed inside the valve chamber (203).

7. The automated pumping liquid metering and detection device according to claim 1, characterized in that, A touch screen (307) is fixedly connected to the side of the loading box (302), and an operation button (308) is provided on the side of the loading box (302). The controller (304), the touch screen (307) and the operation button (308) are all electrically connected.

8. The automated pumping liquid metering and detection device according to claim 1, characterized in that, The bottom of the metering tube (101) is fixedly connected to a support plate (103), and there are two support plates (103). The metering tube (101) is made of 316L stainless steel.

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