Automatic ejection cleaning device for furnace lining

Abstract

The utility model relates to industrial furnace maintenance equipment technical field, concretely is a kind of automatic ejection cleaning device of furnace lining, including furnace body, furnace lining is installed in the inner chamber of furnace body, the top end of furnace body is slidably connected with support frame, the surface of support frame is rotatably connected with carousel, one end of hydraulic push rod is installed in carousel, one end of hydraulic push rod is fixedly connected with fixed ring, the surface of fixed ring is provided with guide plate on both sides, the surface of guide plate is slidably connected with connecting plate, the surface of connecting plate is hinged with movable plate, one end of connecting plate is fixedly connected with scraper, and the inner wall of furnace lining is attached to scraper;Beneficial effects are: the rotation of hydraulic push rod and scraper is driven by carousel, so that scraper can clean different directions of furnace lining inner wall, and reciprocating motion of scraper is driven by hydraulic push rod, which realizes comprehensive cleaning of furnace lining inner wall, and the removed sundries can be ejected, to improve cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of industrial furnace and kiln maintenance equipment, specifically to an automatic furnace lining ejection and cleaning device. Background Technology

[0002] Industrial furnaces and kilns, as important thermal equipment, are widely used in many industries such as steel, metallurgy, chemical, building materials, glass, and ceramics. The furnace lining is the core component of industrial furnaces and kilns, which is in direct contact with high-temperature materials and high-temperature gases, and plays a role in heat insulation. After long-term use, a large amount of dirt, residue, sintered materials and other impurities will gradually adhere to the inner wall of the furnace lining.

[0003] In the existing technology, the furnace body needs to be rotated around the support mechanism at the bottom to be parallel to the horizontal plane. The operator uses a scraper or shovel to scrape off the dirt and sintered slag attached to the surface of the furnace lining, and finally uses tools to remove the dirt for cleaning.

[0004] However, manual cleaning of furnace linings requires operators to repeatedly scrape with tools for extended periods of time. Furthermore, furnace linings are generally large, resulting in significant physical exertion and low cleaning efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an automatic furnace lining ejection and cleaning device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic furnace lining ejection and cleaning device, comprising a furnace body, a furnace lining installed in the inner cavity of the furnace body, a support frame slidably connected to the top of the furnace body, a turntable rotatably connected to the surface of the support frame, a hydraulic push rod installed at one end of the turntable, a fixed ring fixedly connected to one end of the hydraulic push rod, guide plates provided on both sides of the surface of the fixed ring, a connecting plate slidably connected to the surface of the guide plate, a movable plate hinged to the surface of the connecting plate, and a scraper fixedly connected to one end of the connecting plate, the scraper adhering to the inner wall of the furnace lining.

[0007] Preferably, square grooves are formed on both sides of the furnace body, and a support frame is slidably connected to the surface of the square grooves. A rotating hole is formed on the surface of the furnace body, and a turntable is rotatably connected in the rotating hole. Four round holes are arranged around the rotating hole, and two bolts pass through the surface of the turntable and the round holes.

[0008] Preferably, a hydraulic pump is fixedly connected to the surface of the turntable, the hydraulic pump is fixedly connected to one end of the hydraulic push rod, and a positive magnetic sheet is fixedly connected to the surface of the end of the hydraulic push rod away from the hydraulic pump.

[0009] Preferably, the surface of the fixing ring has a groove, and fixing plates are fixedly connected to both sides of the surface of the fixing ring. The fixing plates have a square plate structure, and the surface of the fixing plates has a guide groove. The guide groove is a "T" shaped groove and is connected to the groove.

[0010] Preferably, the guide plate is fixedly connected to the surface of the guide groove, and a rubber sleeve is fitted on the surface of the guide plate. One end of the rubber sleeve is fixedly connected to the surface of the guide groove, and the other end of the rubber sleeve is fixedly connected to the surface of the connecting plate, and the rubber sleeve is in a stretched state.

[0011] Preferably, the connecting plate has a square cylindrical structure, and two U-shaped blocks are fixedly connected to the surface of the connecting plate. The surface of the U-shaped blocks is rotatably connected to a first pin, and the two first pins are fixedly connected to the two sides of the movable plate.

[0012] Preferably, a negative magnetic sheet is fixedly connected to one end surface of the movable plate near the fixed ring, and the positive magnetic sheet and the negative magnetic sheet attract and adhere to each other. A second pin is fixedly connected to the surface of one movable plate, and the second pin is rotatably connected to the surface of another movable plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The automatic furnace lining cleaning device proposed in this utility model uses a turntable to drive the rotation of a hydraulic push rod and a scraper, enabling the scraper to clean different areas of the furnace lining inner wall. Through the cooperation of a movable plate, a connecting plate, a rubber sleeve, and a guide plate, the scraper adheres to the inner wall after entering the bottom of the furnace lining. The hydraulic push rod drives the scraper to reciprocate, which not only achieves comprehensive cleaning of the furnace lining inner wall but also pushes out the scraped debris, improving cleaning efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the automatic furnace lining ejection and cleaning device of this utility model;

[0016] Figure 2 This is a half-sectional structural diagram of the automatic furnace lining ejection and cleaning device of this utility model;

[0017] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0018] Figure 4 This is a schematic diagram of the cleaning scraper structure of this utility model;

[0019] Figure 5 This is an explosion diagram of the cleaning mechanism of this utility model.

[0020] In the diagram: 1. Furnace body; 2. U-shaped block; 3. Hydraulic pump; 4. Turntable; 5. Support frame; 6. Bolt; 7. Furnace lining; 8. Hydraulic push rod; 9. Scraper; 10. Fixing ring; 11. Fixing plate; 12. Connecting plate; 13. Movable plate; 14. Guide plate; 15. Guide groove; 16. Rubber sleeve; 17. First pin; 18. Second pin; 19. Positive magnetic sheet; 20. Negative magnetic sheet. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Example 1

[0023] Please see Figures 1 to 2 This utility model provides a technical solution: an automatic furnace lining ejection and cleaning device, including a furnace body 1, a furnace lining 7 installed in the inner cavity of the furnace body 1, a support frame 5 slidably connected to the top of the furnace body 1, a turntable 4 rotatably connected to the surface of the support frame 5, a hydraulic push rod 8 installed at one end of the turntable 4, a fixing ring 10 fixedly connected to one end of the hydraulic push rod 8, guide plates 14 provided on both sides of the surface of the fixing ring 10, a connecting plate 12 slidably connected to the surface of the guide plate 14, a movable plate 13 hinged to the surface of the connecting plate 12, a scraper 9 fixedly connected to one end of the connecting plate 12, and the scraper 9 adhering to the inner wall of the furnace lining 7;

[0024] The rotation of the hydraulic push rod 8 and scraper 9 driven by the turntable 4 enables the scraper 9 to clean different areas of the inner wall of the furnace lining 7. Through the cooperation of the movable plate 13, connecting plate 12, rubber sleeve 16 and guide plate 14, the scraper 9 fits against the inner wall after entering the bottom of the furnace lining 7. The hydraulic push rod 8 drives the scraper 9 to reciprocate, which not only achieves comprehensive cleaning of the inner wall of the furnace lining 7, but also pushes out the scraped debris, improving cleaning efficiency.

[0025] Example 2

[0026] Please see Figures 1 to 4Based on Embodiment 1, in order to enable the hydraulic push rod 8 to drive the scraper 9 to rotate, square grooves are opened on both sides of the surface of the furnace body 1, the support frame 5 is slidably connected to the surface of the square grooves, and a rotating hole is opened on the surface of the furnace body 1. The turntable 4 is rotatably connected in the rotating hole, and four round holes are arrayed around the rotating hole. Two bolts 6 pass through the surface of the turntable 4 and the round holes. By setting the round holes and bolts 6, the turntable 4 is fixed at different angles. This allows the hydraulic push rod 8 and the scraper 9 connected to it to clean the inner wall of the furnace lining 7 from different directions during cleaning operations, which greatly improves the cleaning coverage and avoids cleaning dead corners.

[0027] A hydraulic pump 3 is fixedly connected to the surface of the turntable 4. The hydraulic pump 3 is fixedly connected to one end of the hydraulic push rod 8. A positive magnetic sheet 19 is fixedly connected to the surface of the end of the hydraulic push rod 8 away from the hydraulic pump 3. A slot is opened on the surface of the fixing ring 10. The upper end of the slot and the guide groove 15 is used to accommodate two movable plates 13. Fixing plates 11 are fixedly connected to both sides of the surface of the fixing ring 10. The fixing plates 11 have a square plate structure. A guide groove 15 is opened on the surface of the fixing plates 11. The guide groove 15 is a "T" shaped groove and communicates with the slot.

[0028] Example 3

[0029] Please see Figures 1 to 5 Based on Embodiment 2, in order to achieve the adhesion between the scraper 9 and the surface of the furnace lining 7, the guide plate 14 is fixedly connected to the surface of the guide groove 15, and a rubber sleeve 16 is sleeved on the surface of the guide plate 14. One end of the rubber sleeve 16 is fixedly connected to the surface of the guide groove 15, and the other end of the rubber sleeve 16 is fixedly connected to the surface of the connecting plate 12. The rubber sleeve 16 is in a stretched state, and the rubber sleeve 16 has a pulling effect on the connecting plate 12. When the rubber sleeve 16 is in the original state, there is a certain angle between the two movable plates 13, and the scrapers 9 on both sides are no longer in contact with the inner wall of the furnace lining 7. When the rubber sleeve 16 is in a stretched state, the scrapers 9 on both sides are in contact with the inner wall of the furnace lining 7.

[0030] The connecting plate 12 has a square cylindrical structure. Two U-shaped blocks 2 are fixedly connected to the surface of the connecting plate 12. A first pin 17 is rotatably connected to the surface of the U-shaped blocks 2. The two first pins 17 are fixedly connected to the two sides of the movable plate 13. A negative magnetic sheet 20 is fixedly connected to the surface of the movable plate 13 near the fixed ring 10. The positive magnetic sheet 19 and the negative magnetic sheet 20 attract and adhere to each other. A second pin 18 is fixedly connected to the surface of one movable plate 13. The second pin 18 is rotatably connected to the surface of the other movable plate 13.

[0031] In actual use, first rotate the furnace body 1 ninety degrees around the bottom plate to make it parallel to the horizontal plane. Slide the support frame 5 into the square groove on the surface of the furnace body 1 for positioning. Pull the two movable plates 13 outward by hand. At this time, the positive magnetic sheet 19 and the negative magnetic sheet 20 move away from each other, and the rubber sleeve 16 returns to its original state from the stretched state, driving the two movable plates 13 to move towards one end of the fixed ring 10. The two movable plates 13 rotate around the first pin 17 as the center, so that the two movable plates 13 form a certain angle. The two movable plates 13 drive the connecting plate 12 to move closer to each other. The connecting plate 12 drives the scraper 9 to move. Then loosen the bolt 6, rotate the turntable 4, and rotate the two scrapers 9 to be parallel to the horizontal plane. Then, insert the bolt 6 through the round holes on the surface of the turntable 4 and the support frame 5 respectively to limit their position.

[0032] Hydraulic pump 3 drives hydraulic push rod 8 to extend into furnace lining 7. When the two movable plates 13 reach the bottom of furnace lining 7, the bottom of furnace lining 7 squeezes the movable plates 13. The movable plates 13 drive the connecting plates 12 to move along the surface of guide plate 14 until the two movable plates 13 are embedded in the surface of slot and guide groove 15. Positive magnetic sheet 19 and negative magnetic sheet 20 attract each other and limit the movable plates 13. At this time, the scrapers 9 at both ends are in contact with the surface of furnace lining 7. Hydraulic pump 3 drives hydraulic push rod 8 to retract. Scraper 9 scrapes and cleans the debris inside furnace lining 7. The impurities on both sides will gather on the bottom side of the inner wall of furnace lining 7 under the action of gravity. Then drive scraper 9 to move to the deepest part of furnace lining 7, loosen bolt 6, rotate turntable 4 to ninety degrees, so that scraper 9 on both sides is perpendicular to the horizontal plane. Then drive hydraulic push rod 8 to retract. Scraper 9 on both sides cleans the impurities on the inner wall of furnace lining 7 and pushes out the impurities gathered on the bottom side.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic furnace lining ejection and cleaning device, characterized in that: The furnace includes a furnace body, an inner cavity of which is fitted with a furnace lining. A support frame is slidably connected to the top of the furnace body. A turntable is rotatably connected to the surface of the support frame. A hydraulic push rod is installed at one end of the turntable. A fixing ring is fixedly connected to one end of the hydraulic push rod. Guide plates are provided on both sides of the surface of the fixing ring. A connecting plate is slidably connected to the surface of the guide plate. A movable plate is hinged to the surface of the connecting plate. A scraper is fixedly connected to one end of the connecting plate. The scraper is attached to the inner wall of the furnace lining.

2. The automatic furnace lining ejection and cleaning device according to claim 1, characterized in that: Square grooves are formed on both sides of the furnace body. The support frame is slidably connected to the surface of the square grooves. Rotary holes are formed on the surface of the furnace body. A turntable is rotatably connected in the rotary holes. Four circular holes are arranged around the rotary holes. Two bolts pass through the surface of the turntable and the circular holes.

3. The automatic furnace lining ejection and cleaning device according to claim 1, characterized in that: A hydraulic pump is fixedly connected to the surface of the turntable. The hydraulic pump is fixedly connected to one end of a hydraulic push rod. A positive magnetic sheet is fixedly connected to the surface of the end of the hydraulic push rod away from the hydraulic pump.

4. The automatic furnace lining ejection and cleaning device according to claim 1, characterized in that: The surface of the fixing ring has a groove, and fixing plates are fixedly connected to both sides of the surface of the fixing ring. The fixing plates have a square plate structure, and the surface of the fixing plates has a guide groove. The guide groove is a "T" shaped groove and communicates with the groove opening.

5. The automatic furnace lining ejection and cleaning device according to claim 4, characterized in that: The guide plate is fixedly connected to the surface of the guide groove. A rubber sleeve is fitted on the surface of the guide plate. One end of the rubber sleeve is fixedly connected to the surface of the guide groove, and the other end of the rubber sleeve is fixedly connected to the surface of the connecting plate. The rubber sleeve is in a stretched state.

6. The automatic furnace lining ejection and cleaning device according to claim 1, characterized in that: The connecting plate has a square cylindrical structure. Two U-shaped blocks are fixedly connected to the surface of the connecting plate. The surface of the U-shaped blocks is rotatably connected to a first pin. The two first pins are fixedly connected to the two sides of the movable plate.

7. The automatic furnace lining ejection and cleaning device according to claim 3, characterized in that: A negative magnetic sheet is fixedly connected to one end of the movable plate near the fixed ring. The positive magnetic sheet and the negative magnetic sheet attract and adhere to each other. A second pin is fixedly connected to the surface of one of the movable plates, and the second pin is rotatably connected to the surface of another movable plate.

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