A flat plate casting inspection tool

Abstract

The utility model discloses a kind of flat plate castings inspection tool, including substrate and top plate, the left and right ends between the left and right ends of the outer surface of the substrate upper end and the outer surface of the top plate lower end are fixedly installed with first support plate, the left and right ends of the outer surface of the top plate upper end are all provided with material supporting structure, the material supporting structure includes second support plate, boom, hydraulic rod, material supporting table and sliding hole, and the front and rear sides of the outer surface of the top plate upper end are all fixedly installed with guide rail, the left and right ends of the outer surface of the guide rail upper end are all fixedly installed with limit stop, slidingly connected with moving structure in the guide rail.The utility model said a kind of flat plate castings inspection tool, the stability of flat plate castings when moving is facilitated to improve by the electromagnet of being set, by the material supporting structure of being set, it is separated from the outer surface of the upper end of moving plate when feeding and discharging on flat plate castings, and it is convenient to take and place material.

Description

Technical Field

[0001] This utility model relates to the field of flat casting inspection technology, specifically a flat casting inspection fixture. Background Technology

[0002] In the production and manufacturing process of flat castings, accurate detection of the flatness of the casting working surface is a key step to ensure product quality. In the existing technology, the flatness of the casting working surface is verified by a fixed three-dimensional laser scanner.

[0003] However, in the prior art, after the plate is placed on the support platform, the flat casting is in close contact with the upper outer surface of the support platform, which makes it inconvenient to pick up and put down the material. Moreover, the prior art is not stable enough after the flat casting is placed on the support platform. When the support platform moves, the flat casting is prone to relative displacement with the support platform. Especially for castings with smooth surfaces or heavy weight, the position may be shifted due to inertia or vibration, which will affect the detection accuracy.

[0004] Therefore, we propose a tooling for inspecting flat castings. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the shortcomings of the prior art, this utility model provides an inspection fixture for flat castings, which has the advantages of improving the stability of flat castings and facilitating material handling, and can effectively solve the problems in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a flat casting inspection fixture, comprising a base plate and a top plate, wherein a first support plate is fixedly installed between the left and right ends of the upper outer surface of the base plate and the left and right ends of the lower outer surface of the top plate; a material support structure is provided at both the left and right ends of the upper outer surface of the top plate, the material support structure comprising a second support plate, a boom, a hydraulic rod, a material support platform and a sliding hole; and guide rails are fixedly installed on both the front and rear sides of the upper outer surface of the top plate, wherein limit blocks are fixedly installed at both the left and right ends of the upper outer surface of the guide rails; a moving structure is slidably connected in the guide rails, the moving structure comprising a moving plate, a sliding groove, a handle, an electromagnet and a through groove; a drag chain groove is fixedly installed on the rear outer surface of the top plate; a support frame is fixedly installed on the rear outer surface of the base plate; and a fixed three-dimensional laser scanner is fixedly installed at the front end of the upper part of the support frame, and the fixed three-dimensional laser scanner is located above the middle of the top plate.

[0009] Preferably, the sliding groove is formed on the front and rear sides of the lower outer surface of the movable plate, the movable plate is slidably connected to the outer wall of the guide rail through the sliding groove, and the handle is fixedly installed on the front outer surface of the movable plate.

[0010] Preferably, there are two sets of electromagnets, which are embedded and fixed on the front and rear sides of the upper outer surface of the movable plate. The through slot is opened in the middle of the upper outer surface of the movable plate and extends to the lower outer surface of the movable plate.

[0011] Preferably, the material support structure consists of two sets, with the two sets of sliding holes located at the left and right ends of the upper outer surface of the top plate, and the outer wall of the material support platform is slidably connected to the sliding holes.

[0012] Preferably, the hydraulic rod is fixed between the middle of the upper outer surface of the second support plate and the middle of the lower outer surface of the material support platform, and the boom is fixed between the outer surfaces of both sides of the second support plate and the lower outer surface of the top plate.

[0013] Preferably, the planar dimension of the material support platform is smaller than the opening dimension of the through groove, and when the material support platform is raised to the highest position, its top plane is higher than the upper surface of the moving plate; when it is lowered to the lowest position, its top plane is lower than the upper surface of the top plate.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an inspection fixture for flat castings, which has the following beneficial effects:

[0016] 1. This type of inspection fixture for flat castings uses an electromagnet to improve the stability of the flat castings during movement.

[0017] 2. This type of flat casting inspection fixture, through the set material support structure, facilitates the separation of the flat casting from the upper outer surface of the moving plate during the loading and unloading of the flat casting, making it convenient to pick up and put down the material. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a flat casting inspection fixture according to the present invention.

[0019] Figure 2 This is a schematic diagram of the moving structure in a flat casting inspection fixture of this utility model.

[0020] Figure 3 This is a partial structural schematic diagram of a flat casting inspection fixture according to the present invention.

[0021] Figure 4 This is a side cross-sectional view of the material support structure in a flat casting inspection fixture of this utility model.

[0022] In the diagram: 1. Base plate; 2. Top plate; 3. First support plate; 4. Guide rail; 5. Limiting block; 6. Cable chain groove; 7. Support frame; 8. Fixed 3D laser scanner; 9. Moving structure; 10. Material support structure; 11. Moving plate; 12. Slide groove; 13. Handle; 14. Electromagnet; 15. Through groove; 16. Second support plate; 17. Boom; 18. Hydraulic rod; 19. Material support platform; 20. Sliding hole. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] This embodiment is a tooling for inspecting flat castings.

[0025] like Figure 1-4 As shown, the system includes a substrate 1 and a top plate 2. A first support plate 3 is fixedly installed between the left and right ends of the upper outer surface of the substrate 1 and the left and right ends of the lower outer surface of the top plate 2. A material support structure 10 is provided at both the left and right ends of the upper outer surface of the top plate 2. The material support structure 10 includes a second support plate 16, a boom 17, a hydraulic rod 18, a material support platform 19, and a sliding hole 20. Guide rails 4 are fixedly installed on both the front and rear sides of the upper outer surface of the top plate 2. Limiting blocks 5 are fixedly installed at both the left and right ends of the upper outer surface of the guide rails 4. A moving structure 9 is slidably connected in the guide rails 4. The moving structure 9 includes a moving plate 11, a sliding groove 12, a handle 13, an electromagnet 14, and a through groove 15. A drag chain groove 6 is fixedly installed on the rear outer surface of the top plate 2. A support frame 7 is fixedly installed on the rear outer surface of the substrate 1. A fixed three-dimensional laser scanner 8 is fixedly installed at the front end of the upper part of the support frame 7, and the fixed three-dimensional laser scanner 8 is located above the middle of the top plate 2.

[0026] The sliding groove 12 is formed on the front and rear sides of the lower outer surface of the movable plate 11. The movable plate 11 is slidably connected to the outer wall of the guide rail 4 through the sliding groove 12. The handle 13 is fixedly installed on the front outer surface of the movable plate 11. There are two sets of electromagnets 14, which are embedded and fixed on the front and rear sides of the upper outer surface of the movable plate 11. The through groove 15 is formed in the middle of the upper outer surface of the movable plate 11 and extends to the lower outer surface of the movable plate 11. There are two sets of material support structures 10, and two sets of sliding holes 20 are formed on the upper outer surface of the top plate 2. At both ends of the material support platform 19, the outer wall of the material support platform 19 is slidably connected to the sliding hole 20; the hydraulic rod 18 is fixed between the middle of the upper outer surface of the second support plate 16 and the middle of the lower outer surface of the material support platform 19; the boom 17 is fixed between the outer surfaces of both sides of the second support plate 16 and the lower outer surface of the top plate 2; the planar dimension of the material support platform 19 is smaller than the opening dimension of the through groove 15, and when the material support platform 19 rises to the highest position, its top plane is higher than the upper surface of the moving plate 11; when it falls to the lowest position, its top plane is lower than the upper surface of the top plate 2.

[0027] It should be noted that this utility model is a tooling for inspecting flat castings. During loading, the moving plate 11 in the moving structure 9 is moved to one side of the limit stop 5 on the upper right side of the guide rail 4. The limit stop 5 limits the movement. Then, the hydraulic rod 18 in the right-side material support structure 10 drives the material support platform 19 to rise along the sliding hole 20. The upper part of the material support platform 19 extends through the sliding hole 20 to the upper part of the moving plate 11. The flat casting is then placed on the upper outer surface of the material support platform 19. The hydraulic rod 18 drives the material support platform 19 to descend, causing the upper end of the material support platform 19 to move into the sliding hole 20. The flat casting descends with the material support platform 19, causing the material support platform 19 to remain on the upper outer surface of the moving plate 11. The flat casting is then fixed by the electromagnet 14. The moving plate 11 is then manually moved along the sliding groove 12. The guide rail 4 slides, moving the flat casting to the lower end of the fixed 3D laser scanner 8. The fixed 3D laser scanner 8 inspects the flat casting by scanning the surface of the object with a laser beam and recording the 3D coordinate data (point cloud data) of each point on the surface. The collected point cloud is compared with the ideal plane, and the deviation value is calculated to evaluate the flatness. Since the fixed 3D laser scanner 8 is existing technology, it is readily available to those skilled in the art and will not be described in detail here. After that, the inspected moving structure 9 is moved to the position of the left end limit block 5 on the upper outer surface of the guide rail 4. Then, the hydraulic rod 18 in the left-side material support structure 10 drives the material support platform 19 to rise. The electromagnet 14 is de-energized and demagnetized. The material support platform 19 lifts the flat casting on the upper end of the moving plate 11, making it easier to unload the flat casting.

[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A tooling for inspecting flat castings, comprising a base plate (1) and a top plate (2), characterized in that: A first support plate (3) is fixedly installed between the left and right ends of the upper outer surface of the substrate (1) and the left and right ends of the lower outer surface of the top plate (2). A material support structure (10) is provided at both the left and right ends of the upper outer surface of the top plate (2). The material support structure (10) includes a second support plate (16), a boom (17), a hydraulic rod (18), a material support platform (19), and a sliding hole (20). Guide rails (4) are fixedly installed on both the front and rear sides of the upper outer surface of the top plate (2). Limiting devices are fixedly installed at both the left and right ends of the upper outer surface of the guide rails (4). The stop block (5) is slidably connected to the guide rail (4) and the moving structure (9) includes a moving plate (11), a slide groove (12), a handle (13), an electromagnet (14) and a through groove (15). A drag chain groove (6) is fixedly installed on the outer rear end of the top plate (2). A support frame (7) is fixedly installed on the outer rear end of the base plate (1). A fixed three-dimensional laser scanner (8) is fixedly installed at the front end of the upper part of the support frame (7), and the fixed three-dimensional laser scanner (8) is located above the middle part of the top plate (2).

2. The inspection fixture for flat castings according to claim 1, characterized in that: The slide groove (12) is opened on the front and rear sides of the lower outer surface of the moving plate (11). The moving plate (11) is slidably connected to the outer wall of the guide rail (4) through the slide groove (12). The handle (13) is fixedly installed on the front outer surface of the moving plate (11).

3. The inspection fixture for flat castings according to claim 2, characterized in that: The number of electromagnets (14) is two sets. The two sets of electromagnets (14) are embedded and fixed on the front and rear sides of the upper outer surface of the movable plate (11). The through groove (15) is opened in the middle of the upper outer surface of the movable plate (11) and extends to the lower outer surface of the movable plate (11).

4. The inspection fixture for flat castings according to claim 3, characterized in that: The material support structure (10) consists of two sets, with the two sets of sliding holes (20) located at the left and right ends of the upper outer surface of the top plate (2). The outer wall of the material support platform (19) is slidably connected to the sliding holes (20).

5. The inspection fixture for flat castings according to claim 4, characterized in that: The hydraulic rod (18) is fixed between the middle of the upper outer surface of the second support plate (16) and the middle of the lower outer surface of the material support platform (19), and the boom (17) is fixed between the outer surfaces of both sides of the second support plate (16) and the lower outer surface of the top plate (2).

6. The inspection fixture for flat castings according to claim 5, characterized in that: The planar dimension of the material support platform (19) is smaller than the opening dimension of the through groove (15), and when the material support platform (19) rises to the highest position, its top plane is higher than the upper surface of the moving plate (11); when it falls to the lowest position, its top plane is lower than the upper surface of the top plate (2).

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