A fixture for battery simulated crash testing
By designing a battery simulation collision test fixing device with a trolley and multi-angle installation structure, the problem that existing devices cannot perform multi-directional testing was solved, achieving stable clamping and accurate testing of power batteries, and simplifying the installation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 柳州海关综合技术服务中心
- Filing Date
- 2025-05-06
- Publication Date
- 2026-06-05
AI Technical Summary
Existing battery collision simulation testing devices cannot perform multi-directional collision tests, resulting in a small testing range and low accuracy. Furthermore, the installation process is time-consuming and labor-intensive, and the protruding bolts on the platform affect the installation.
A battery simulation collision test fixture was designed, comprising a trolley, a sample mounting platform, a conversion platform, and a power battery mounting clamping plate. Multi-angle installation and stable clamping are achieved through hexagonal bolts and fixing bolts, and the device is combined with a launcher to simulate X-axis and Y-axis tests.
It enables stable clamping of the power battery and multi-directional collision testing, improves testing accuracy, simplifies the installation process, and avoids installation obstacles caused by protruding bolts.
Smart Images

Figure CN224327877U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of battery device testing equipment, and more specifically, to a fixing device for battery simulated collision testing. Background Technology
[0002] As a core component of electric vehicles, the battery pack needs to possess excellent shock resistance, impact resistance, and collision resistance to ensure the safe and stable operation of the electric vehicle. To ensure the high safety and stability of the battery pack installed in the electric vehicle, various performance tests need to be conducted on individual battery packs, such as shock resistance tests, impact resistance tests, and collision resistance tests.
[0003] Currently, the common method for securing battery devices is to use a pressure plate structure to simply mount them onto various test benches for performance testing. Specifically, the battery device is placed on the test bench, a pressure plate is used to hold it in place, and then bolts are used to detachably connect the pressure plate to the test bench. However, this type of test bench installation is mostly unidirectional, lacking the capability for X-axis and Y-axis simulated collisions. This results in a limited collision testing range, reduced accuracy, and hinders subsequent testing. Furthermore, the installation process is time-consuming and labor-intensive, reducing efficiency. Additionally, issues arise where bolts protrude from the platform; for larger power batteries, the sample may encounter the bolts with no adjustment space, making installation impossible. A battery simulation collision testing fixing device is needed to solve this problem. Utility Model Content
[0004] The purpose of this invention is to provide a fixing device for battery simulated collision testing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fixing device for battery simulated collision testing, including a trolley, the trolley having a first positioning hole, a first sample mounting platform and a second sample mounting platform that can be installed on the trolley according to usage needs, both the first and second sample mounting platforms having groove-shaped locking holes, a first conversion platform and a second conversion platform respectively installed on the first and second sample mounting platforms, a transfer platform installed on one side of the first and second conversion platforms, a first power battery mounting clamping plate and a second power battery mounting clamping plate respectively installed on the first and second conversion platforms, multiple L-shaped frames installed on both the first and second power battery mounting clamping plates, and a power battery installed at the bottom of the L-shaped frame.
[0006] As a preferred embodiment of this utility model, the power battery has protrusions installed at three corners, and the L-shaped frame is equipped with fixing bolts. The limiting holes on the protrusions are locked with the fixing bolts.
[0007] As a preferred embodiment of this utility model, the first conversion platform is mounted on the second positioning hole, and the second positioning hole is bolted to the positioning bolt on the first power battery mounting clamping plate.
[0008] As a preferred technical solution of this utility model, a third positioning hole is provided on the first power battery mounting clamping plate, and the third positioning hole is connected to the L-shaped bracket threaded bolt.
[0009] As a preferred embodiment of this utility model, the adapter platform is respectively equipped with a first sample fixing hole, a second sample fixing hole and a third sample fixing hole, wherein the first sample fixing hole is adapted to an internal hexagon bolt.
[0010] As a preferred embodiment of this utility model, an internal hexagon bolt is installed on the groove-shaped locking hole, and the internal hexagon bolt is adapted to the groove-shaped locking hole.
[0011] As a preferred technical solution of this utility model, the first sample mounting platform and the second sample mounting platform are respectively provided with a first limiting bolt hole and a second limiting bolt hole, and the first limiting bolt hole and the second limiting bolt hole are respectively M16 and M12 specifications.
[0012] As a preferred technical solution of this utility model, the first power battery mounting clamping plate and the second power battery mounting clamping plate are provided with a third positioning hole, wherein the size of the third positioning hole is M16 and M12 respectively.
[0013] As a preferred embodiment of this utility model, the thickness of the adapter platform is greater than the height of the protruding hexagonal bolts inside the first sample mounting platform and the second sample mounting platform.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] (1) This utility model is a fixing device for battery simulated collision test. The fixing device of this utility model is equipped with a trolley. The trolley is launched by the launching device to realize X-axis and Y-axis test. The protrusion on the side or end face of the power battery has a hole limiting block. The protrusion on the three places of the power battery is fixed by the fixing bolt on the L-shaped frame, so as to realize the stable clamping of the power battery.
[0016] (2) This utility model is a fixing device for battery simulation collision test. The first sample mounting platform of the fixing device is connected to the groove-shaped locking hole by locking thread through the internal hex bolt. After installation, the internal hex bolt sinks and does not protrude from the surface of the trolley, so that the first sample mounting platform can be installed on the trolley at multiple angles according to the needs of use, and will not be blocked by the internal hex bolt protruding. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a fixed device for simulating collisions in the x-direction according to an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the structure of a fixed device for simulating collision in the y-direction according to an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a fixed device transfer platform for battery simulated collision testing according to an embodiment of the present utility model.
[0021] Figure label:
[0022] 1. Trolley; 2. First positioning hole; 3. First sample mounting platform; 4. First limit bolt hole; 5. Second limit bolt hole; 6. Groove locking hole; 7. Hex socket head cap screw; 8. First conversion platform; 9. Second positioning hole; 10. First power battery mounting clamping plate; 11. Third positioning hole; 12. Positioning bolt; 13. L-shaped frame; 14. Fixing bolt; 15. Power battery; 16. Protrusion; 17. Second sample mounting platform; 18. Second conversion platform; 19. Second power battery mounting clamping plate; 20. Adapter platform; 21. First sample fixing hole; 22. Second sample fixing hole; 23. Third sample fixing hole. Detailed Implementation
[0023] The utility model will now be further described with reference to the accompanying drawings and specific embodiments: Example
[0024] refer to Figures 1 to 2Example 1 describes a slide 1 with a first positioning hole 2. A first sample mounting platform 3 and a second sample mounting platform 17 can be mounted on the slide 1 as needed. Both the first sample mounting platform 3 and the second sample mounting platform 17 have recessed locking holes 6. A first conversion platform 8 and a second conversion platform 18 are mounted on the first sample mounting platform 3 and the second sample mounting platform 17, respectively. A transfer platform 20 is mounted on one side of the first conversion platform 8 and the second conversion platform 18. A first power battery mounting clamping plate 10 and a second power battery mounting clamping plate 19 are mounted on the first conversion platform 8 and the second conversion platform 18, respectively. Both the first power battery mounting clamping plate 10 and the second power battery mounting clamping plate 19 are equipped with… The system is equipped with multiple L-shaped frames 13, with a power battery 15 installed at the bottom of each L-shaped frame 13. A hexagonal socket head cap screw 7 is installed on a recessed locking hole 6, and the hexagonal socket head cap screw 7 is compatible with the recessed locking hole 6. A first limit bolt hole 4 and a second limit bolt hole 5 are respectively provided on the first sample mounting platform 3 and the second sample mounting platform 17. The first limit bolt hole 4 and the second limit bolt hole 5 have sizes of M16 and M12, respectively. A third positioning hole 11 is provided on the first power battery mounting clamping plate 10 and the second power battery mounting clamping plate 19. The third positioning hole 11 has sizes of M16 and M12, respectively. The thickness of the adapter platform 20 is greater than the height of the protruding hexagonal socket head cap screw 7 on the first sample mounting platform 3 and the second sample mounting platform 17.
[0025] In this embodiment, the first sample mounting platform 3 of the fixing device is provided with a groove-shaped locking hole 6, which is locked to the trolley 1 by an internal hex bolt 7. The internal hex bolt 7 is installed in the groove-shaped locking hole 6. After installation, the first sample mounting platform 3 can be installed on the trolley 1 at multiple angles according to the needs of use, and the installation will not be blocked by the protrusion of the internal hex bolt 7. Example
[0026] refer to Figures 2 to 3 Example 2 further illustrates Example 1, including a power battery 15 with protrusions 16 at three corners, a fixing bolt 14 on an L-shaped frame 13, and a locking hole on the protrusion 16 locking the fixing bolt 14. A second positioning hole 9 is installed on a first conversion platform 8, and the second positioning hole 9 is bolted to a positioning bolt 12 on a first power battery mounting clamping plate 10. A third positioning hole 11 is provided on the first power battery mounting clamping plate 10, and the third positioning hole 11 is threaded to the L-shaped frame 13. A first sample fixing hole 21, a second sample fixing hole 22, and a third sample fixing hole 23 are respectively installed on a transfer platform 20. The first sample fixing hole 21 is adapted to an internal hex bolt 7.
[0027] In this embodiment, the fixing bolts 14 on the L-shaped frame 13 fix the protrusions 16 at three locations of the power battery 15, thereby achieving stable clamping of the power battery 15 and ensuring the stability of the power battery 15 during subsequent collision tests.
[0028] In practical applications, the fixing device of this utility model is equipped with a trolley 1, the bottom of which is mounted on a track. The trolley 1 is launched using an additional launching device to simulate various test conditions. Traditional battery collision simulation tests generally require X-axis testing but cannot perform Y-axis testing on the power battery 15, lacking multi-directional collision testing capabilities, resulting in a small test range and reduced test accuracy. This utility model achieves X-axis and Y-axis testing by launching the trolley 1 using a launching device. A limiting block is provided on the protrusion 16 on the side or end face of the power battery 15. The protrusion 16 at three locations is fixed to the power battery 15 using fixing bolts 14 on the L-shaped frame 13, achieving stable clamping of the power battery 15 to ensure its stability during subsequent collision tests. The first sample mounting platform 3 of the fixing device has a groove-shaped... The locking hole 6 is secured to the trolley 1 by a hexagon socket head cap screw 7. The hexagon socket head cap screw 7 is installed in the recessed locking hole 6. After installation, the hexagon socket head cap screw 7 sinks and does not protrude from the surface of the trolley 1, allowing the first sample mounting platform 3 to be mounted on the trolley 1 at multiple angles as needed without being obstructed by the protrusion of the hexagon socket head cap screw 7. Similarly, the first sample fixing hole 21 on the adapter platform 20 is a stepped hole, which is fixed to the first sample mounting platform 3 by a hexagon socket head cap screw 7. After installation, the hexagon socket head cap screw 7 sinks and does not protrude from the surface of the adapter platform 20. The first conversion platform 8 can be installed in different positions according to different collision tests. With the adapter platform 20, it can stably connect to the first power battery mounting clamping plate 10, so that the power battery 15 at the bottom of the L-shaped frame 13 on the first power battery mounting clamping plate 10 can be stably tested, thereby improving the accuracy of the test results.
[0029] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A fixing device for battery simulated collision testing, characterized in that, The system includes a trolley (1), which has a first positioning hole (2). A first sample mounting platform (3) and a second sample mounting platform (17) can be installed on the trolley (1) according to the usage requirements. Both the first sample mounting platform (3) and the second sample mounting platform (17) have groove-type locking holes (6). A first conversion platform (8) and a second conversion platform (18) are installed on the first sample mounting platform (3) and the second sample mounting platform (17), respectively. A transfer platform (20) is installed on one side of the first conversion platform (8) and the second conversion platform (18). A first power battery mounting clamping plate (10) and a second power battery mounting clamping plate (19) are installed on the first conversion platform (8) and the second conversion platform (18), respectively. Multiple L-shaped frames (13) are installed on the first power battery mounting clamping plate (10) and the second power battery mounting clamping plate (19), and a power battery (15) is installed at the bottom of the L-shaped frame (13).
2. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The power battery (15) has protrusions (16) installed at three corners. The L-shaped frame (13) is equipped with fixing bolts (14). The limiting holes on the protrusions (16) are locked with the fixing bolts (14).
3. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The first conversion platform (8) is installed in the second positioning hole (9), and the second positioning hole (9) is bolted to the positioning bolt (12) on the first power battery mounting clamping plate (10).
4. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The first power battery mounting clamping plate (10) has a third positioning hole (11), which is connected to the L-shaped frame (13) by a threaded bolt.
5. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The adapter platform (20) is equipped with a first sample fixing hole (21), a second sample fixing hole (22) and a third sample fixing hole (23), respectively. The first sample fixing hole (21) is compatible with the internal hex bolt (7).
6. The fixing device for battery simulated collision testing according to claim 1, characterized in that, An internal hex bolt (7) is installed on the groove-shaped locking hole (6), and the internal hex bolt (7) is adapted to the groove-shaped locking hole (6).
7. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The first sample mounting platform (3) and the second sample mounting platform (17) are respectively provided with a first limiting bolt hole (4) and a second limiting bolt hole (5), and the first limiting bolt hole (4) and the second limiting bolt hole (5) are M16 and M12 respectively.
8. The fixing device for battery simulated collision testing according to claim 1, characterized in that, The first power battery mounting clamping plate (10) and the second power battery mounting clamping plate (19) are provided with a third positioning hole (11), wherein the size of the third positioning hole (11) is M16 and M12 respectively.
9. A fixing device for battery simulated collision testing according to claim 6, characterized in that, The thickness of the adapter platform (20) is greater than the height of the protrusion of the internal hex bolts (7) of the first sample mounting platform (3) and the second sample mounting platform (17).