Corrosion-resistant aluminum alloy cable

By setting an insulation layer and reinforcing structure on the outside of the aluminum alloy cable, including an aluminum alloy support ring and an insulating glue filling layer, the deformation problem of the cable under extrusion is solved, achieving both compressive strength and corrosion resistance.

CN224328523UActive Publication Date: 2026-06-05WUXI XINAO ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI XINAO ELECTRONICS CO LTD
Filing Date
2025-06-05
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing aluminum alloy cables are prone to deformation when subjected to compression and lack compressive strength.

Method used

An insulation layer is installed on the outside of the cable body, and a reinforcing structure is provided inside the insulation layer, including a mounting groove and a support ring. The support ring is made of aluminum alloy, the filling layer is filled with insulating glue, and a shielding layer and a moisture-proof layer are provided on the outside to prevent electromagnetic interference and corrosion.

Benefits of technology

It enhances the cable's resistance to compression, prevents insulation deformation, and also protects against electromagnetic interference and corrosion, thus improving the cable's durability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224328523U_ABST
    Figure CN224328523U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of corrosion-resistant aluminum alloy cables, including cable main body and insulating layer;The outer side of cable main body is equipped with insulating layer, the outer side of insulating layer is provided with protective sleeve, the middle position of cable main body and protective sleeve is provided with auxiliary structure;The inside of insulating layer is provided with reinforcing structure, reinforcing structure includes installation groove, installation groove is opened in the inside of insulating layer, support ring is installed in the inside of installation groove, the inside of installation groove is provided with filling layer, the material of support ring is aluminum alloy.The utility model is provided with reinforcing structure, when using cable main body, by the use of support ring, the strength of insulating layer can be supported, so that insulating layer is not prone to deformation when being extruded, and filling layer has certain tackiness and flexibility, can fill the gap of installation groove, the position of support ring is fixed, avoid support ring to move or shake in the process of cable operation to complete reinforcing work.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy cable technology, and in particular to a corrosion-resistant aluminum alloy cable. Background Technology

[0002] Aluminum alloy cables are a new type of power cable made of a series of aluminum alloy materials as conductors, using advanced technologies such as special roll forming and stranding production process and annealing treatment. They are widely used in the internal wiring of residential buildings, commercial buildings, public facilities, etc., including power supply lines, lighting lines and communication lines.

[0003] To this end, the patent specification with publication number CN203573723U discloses an aluminum alloy cable, which includes four insulated cores. The four insulated cores are twisted into a cable and then covered with an outer sheath. The insulated cores include a conductor and a cross-linked polyethylene insulation layer. The conductor is a compressed aluminum alloy conductor. Rubber filler strips are provided in the gaps between the four insulated cores to ensure the roundness of the cable and that the outer diameter of the cable does not exceed the standard, thereby extending the length of the aluminum alloy cable. In addition, the cable also has advantages such as flame retardancy, water resistance, and wear resistance.

[0004] While the aforementioned technologies can retard aluminum alloy cables during use, they are inconvenient for resisting pressure on the cables, making them prone to deformation under pressure. Therefore, a corrosion-resistant aluminum alloy cable is needed to solve this problem. Utility Model Content

[0005] The purpose of this invention is to provide a corrosion-resistant aluminum alloy cable to solve the defect that existing aluminum alloy cables are prone to deformation when subjected to extrusion.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a corrosion-resistant aluminum alloy cable, comprising a cable body and an insulation layer; an insulation layer is installed on the outside of the cable body, a protective sleeve is provided on the outside of the insulation layer, and an auxiliary structure is provided at the middle position of the cable body and the protective sleeve; a reinforcing structure is provided inside the insulation layer, the reinforcing structure including a mounting groove, the mounting groove being opened inside the insulation layer, a support ring being installed inside the mounting groove, and a filling layer being provided inside the mounting groove.

[0007] Preferably, the support ring is made of aluminum alloy and is distributed in a ring inside the mounting groove.

[0008] Preferably, the filler layer is made of insulating adhesive.

[0009] Preferably, the auxiliary structure includes a shielding layer, which is installed on the outside of the insulating layer. A first adhesive layer is installed on the outside of the shielding layer, a moisture-proof layer is provided on the outside of the first adhesive layer, and a third adhesive layer is provided on the outside of the moisture-proof layer.

[0010] Preferably, the material of the shielding layer is an aluminum-plastic composite strip.

[0011] Preferably, the moisture-proof layer is made of water-blocking tape.

[0012] Preferably, the protective sleeve is made of polyethylene.

[0013] Compared with the prior art, the beneficial effect of this utility model is that the cable body can be strengthened by setting up a reinforced structure;

[0014] By incorporating a reinforcing structure, the use of a support ring during cable installation can enhance the strength of the insulation layer, preventing deformation under pressure. Furthermore, the filler layer possesses a certain degree of adhesion and flexibility, allowing it to fill gaps in the installation groove, fix the position of the support ring, and prevent it from shifting or swaying during cable operation, thus completing the reinforcement work.

[0015] By incorporating auxiliary structures, the use of a shielding layer on the cable body can effectively prevent external electromagnetic interference, while also providing some moisture and corrosion protection. Furthermore, the moisture-proof layer can absorb moisture from inside the cable, preventing moisture buildup and thus avoiding corrosion of the aluminum alloy conductor. This achieves the effects of anti-interference, moisture protection, and corrosion prevention. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the alloy cable of this utility model;

[0017] Figure 2 For the present utility model Figure 1 A magnified three-dimensional structural diagram of a portion of point A in the middle;

[0018] Figure 3 This is a frontal cross-sectional three-dimensional structural schematic diagram of the present invention;

[0019] Figure 4 This is a three-dimensional structural schematic diagram of the rear cross-section of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the reinforcing structure of this utility model.

[0021] In the diagram: 1. Cable body; 2. Insulation layer; 3. Auxiliary structure; 301. Shielding layer; 302. First adhesive layer; 303. Moisture-proof layer; 304. Third adhesive layer; 4. Protective sleeve; 5. Reinforcing structure; 501. Mounting groove; 502. Support ring; 503. Filler layer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This utility model embodiment provides a corrosion-resistant aluminum alloy cable, such as... Figures 1-5 As shown, it includes a cable body 1 and an insulation layer 2; the insulation layer 2 is installed on the outside of the cable body 1, a protective sleeve 4 is provided on the outside of the insulation layer 2, an auxiliary structure 3 is provided at the middle position of the cable body 1 and the protective sleeve 4; a reinforcing structure 5 is provided inside the insulation layer 2.

[0024] The auxiliary structure 3 includes a shielding layer 301, which is installed on the outside of the insulating layer 2. A first adhesive layer 302 is installed on the outside of the shielding layer 301. A moisture-proof layer 303 is provided on the outside of the first adhesive layer 302. A third adhesive layer 304 is provided on the outside of the moisture-proof layer 303. The shielding layer 301 is made of aluminum-plastic composite tape, the moisture-proof layer 303 is made of water-blocking tape, and the protective sleeve 4 is made of polyethylene.

[0025] In a further preferred embodiment of this utility model, such as Figures 1-5 As shown: When using cable body 1, the use of shielding layer 301 can effectively prevent external electromagnetic interference, and also play a certain role in moisture-proofing and corrosion-proofing, thus achieving the effect of corrosion prevention and interference prevention. In addition, the moisture-proof layer 303 can absorb moisture inside the cable, preventing moisture from accumulating inside the cable, thereby avoiding corrosion of the aluminum alloy conductor, thus achieving the effect of moisture-proofing.

[0026] The reinforcing structure 5 includes a mounting groove 501, which is located inside the insulating layer 2. A support ring 502 is installed inside the mounting groove 501, and a filling layer 503 is provided inside the mounting groove 501. The support ring 502 is made of aluminum alloy and is distributed in a ring inside the mounting groove 501. The filling layer 503 is made of insulating adhesive.

[0027] In a further preferred embodiment of this utility model, such as Figures 1-5As shown: When using the cable body 1, the support ring 502 is installed inside the mounting groove 501, and the filling layer 503 is installed inside the mounting groove 501. At this time, the use of the support ring 502 can support the strength of the insulation layer 2, so that the insulation layer 2 is not easily deformed when squeezed. The filling layer 503 has a certain degree of adhesion and flexibility, which can fill the gaps in the mounting groove 501, fix the position of the support ring 502, and prevent the support ring 502 from moving or shaking during cable operation, thereby completing the reinforcement work.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A corrosion-resistant aluminum alloy cable, characterized in that: It includes the cable body (1) and the insulation layer (2); An insulation layer (2) is installed on the outside of the cable body (1), and a protective sleeve (4) is provided on the outside of the insulation layer (2). An auxiliary structure (3) is provided at the middle position of the cable body (1) and the protective sleeve (4). The insulating layer (2) has a reinforcing structure (5) inside, the reinforcing structure (5) includes a mounting groove (501), the mounting groove (501) is opened inside the insulating layer (2), a support ring (502) is installed inside the mounting groove (501), and a filling layer (503) is provided inside the mounting groove (501).

2. The corrosion-resistant aluminum alloy cable according to claim 1, characterized in that: The support ring (502) is made of aluminum alloy and is distributed in a ring inside the mounting groove (501).

3. The corrosion-resistant aluminum alloy cable according to claim 2, characterized in that: The filler layer (503) is made of insulating adhesive.

4. The corrosion-resistant aluminum alloy cable according to claim 1, characterized in that: The auxiliary structure (3) includes a shielding layer (301), which is installed on the outside of the insulating layer (2). A first adhesive layer (302) is installed on the outside of the shielding layer (301), a moisture-proof layer (303) is provided on the outside of the first adhesive layer (302), and a third adhesive layer (304) is provided on the outside of the moisture-proof layer (303).

5. The corrosion-resistant aluminum alloy cable according to claim 4, characterized in that: The shielding layer (301) is made of aluminum-plastic composite tape.

6. The corrosion-resistant aluminum alloy cable according to claim 4, characterized in that: The moisture-proof layer (303) is made of water-blocking tape.

7. The corrosion-resistant aluminum alloy cable according to claim 1, characterized in that: The protective sleeve (4) is made of polyethylene.