Energy storage wire harness assembly and crimping all-in-one machine

Abstract

The utility model discloses a kind of energy storage wire harness assembly crimping integrated machine, including base, the top of base is slidably connected with first displacement plate and second displacement plate, the top of base is provided with assembly component, assembly component is used to drive first displacement plate and second displacement plate to move.The utility model is provided with barking knife in the inboard of fixed block, it is convenient for user to carry out barking operation to wire harness, subsequently occlusion component drives two occlusion plates to move, wire harness is fixed by occlusion, to ensure the stability when wire harness is assembled and crimped, then two telescopic cylinders drive two limit blocks to drive two clamps to move, further through the extrusion block of setting, not only can fixed terminal, wire core and terminal can also be crimped, ensure crimping quality, the movement of first displacement plate and second displacement plate is driven by assembly component, it is convenient for the accurate assembly of wire core and terminal, to not only improve the assembly efficiency of energy storage wire harness, also improve the stability and quality of crimping.

Description

Technical Field

[0001] This utility model relates to the field of energy storage harness assembly and crimping technology, specifically to an integrated energy storage harness assembly and crimping machine. Background Technology

[0002] Energy storage harnesses are cable connection assemblies specifically designed for energy storage systems. Their function is to reliably connect energy storage units, such as batteries and capacitors, to other parts of the system, including inverters, controllers, protection devices, and grid connection points, so as to realize the transmission, distribution, and control of energy.

[0003] Current energy storage harness assembly and crimping equipment is mostly single-function mechanical devices, lacking automated harness processing systems that integrate multiple processes. This results in low production efficiency, cumbersome operation, and a high risk of errors. Furthermore, traditional equipment often relies on manual operation or a single transmission method, making it difficult to quickly adjust to meet the needs of different harness specifications and lacking flexibility. At the same time, the lack of effective synchronous control in multiple stages such as clamping, stripping, and crimping can easily lead to harness damage or unstable crimping quality, thus affecting the assembly efficiency and quality of energy storage harnesses. To solve the above problems, we propose an integrated energy storage harness assembly and crimping machine. Utility Model Content

[0004] The purpose of this invention is to provide an integrated machine for assembling and crimping energy storage harnesses to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated assembly and crimping machine for energy storage harnesses, comprising a base, a first displacement plate and a second displacement plate slidably connected to the top of the base, an assembly component disposed on the top of the base, the assembly component being used to move the first displacement plate and the second displacement plate, two biting plates slidably connected to the top of the first displacement plate, a biting component disposed on the top of the first displacement plate, the biting component being used to move the two biting plates, biting teeth being fixedly connected to the inner sides of the two biting plates, two clamping plates slidably connected to the top of the second displacement plate, pressing blocks being fixedly connected to the inner sides of the two clamping plates, a fixing block being fixedly connected to the top of the base, and a stripping knife being fixedly connected to the inner side of the fixing block.

[0006] As a further preferred embodiment of this technical solution, the assembly component includes a displacement groove, which is formed on the top of the base. An assembly bidirectional lead screw is rotatably connected between the inner walls of the displacement groove. A first connecting block and a second connecting block are threadedly connected to the outer side of the assembly bidirectional lead screw. The tops of the first connecting block and the second connecting block are fixedly connected to the first displacement plate and the second displacement plate, respectively.

[0007] As a further preferred embodiment of this technical solution, an assembly motor is fixedly installed on one side of the base, and the output end of the assembly motor extends into the interior of the displacement groove and is fixedly connected to the assembly bidirectional lead screw.

[0008] As a further preferred embodiment of this technical solution, the biting assembly includes a biting groove, which is formed on the top of the first displacement plate. A bidirectional biting screw is rotatably connected between the inner walls of the biting groove. Two guide blocks are threaded to the outer side of the bidirectional biting screw, and the tops of the two guide blocks are respectively fixedly connected to two biting plates.

[0009] As a further preferred embodiment of this technical solution, a turntable is rotatably connected to one side of the first displacement plate, one end of the turntable extends to the inner wall of the engagement groove and is fixedly connected to the engagement bidirectional lead screw, and a handle is fixedly connected to one side of the turntable.

[0010] As a further preferred embodiment of this technical solution, a limiting groove is formed on the top of the second displacement plate, and two limiting blocks are slidably connected between the inner walls of the limiting groove. The tops of the two limiting blocks are respectively fixedly connected to two clamping plates.

[0011] As a further preferred embodiment of this technical solution, telescopic electric cylinders are fixedly installed on both sides of the second displacement plate, and the output ends of the two telescopic electric cylinders extend into the interior of the limiting groove and are respectively fixedly connected to the two limiting blocks.

[0012] As a further preferred embodiment of this technical solution, a sliding groove is provided on one side of the base, and a waste frame is slidably connected between the inner walls of the sliding groove. A through groove is provided on the top of the base, and the through groove communicates with the interior of the sliding groove.

[0013] This utility model provides an integrated assembly and crimping machine for energy storage wire harnesses, which has the following advantages:

[0014] (1) This utility model provides a stripping knife on the inner side of the fixing block to facilitate the user to strip the wire harness. Then, the biting component drives the two biting plates to move and fix the wire harness by biting teeth, thereby ensuring the stability of the wire harness during assembly and crimping. Next, two telescopic electric cylinders drive two limit blocks to move two clamping plates. Then, through the set extrusion block, not only can the terminals be fixed, but the wire core and the terminal can also be crimped to ensure the crimping quality. The assembly component drives the first displacement plate and the second displacement plate to move, which facilitates the precise assembly of the wire core and the terminal. This not only improves the assembly efficiency of the energy storage wire harness, but also improves the stability and quality of crimping.

[0015] (2) The present invention facilitates the collection of wire harness scraps by setting through grooves, sliding grooves and waste frames, effectively ensuring the smooth progress of energy storage wire harness assembly and crimping work, thereby improving the overall performance of the energy storage wire harness assembly and crimping machine. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the base structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the first displacement plate structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the second displacement plate structure of this utility model;

[0020] In the diagram: 1. Base; 2. First displacement plate; 3. Second displacement plate; 4. Displacement groove; 5. Assembled bidirectional lead screw; 6. Assembled motor; 7. Engaging groove; 8. Engaging bidirectional lead screw; 9. Engaging plate; 10. Engaging teeth; 11. Fixing block; 12. Peeling knife; 13. Limiting groove; 14. Clamping plate; 15. Extrusion block; 16. Telescopic electric cylinder; 17. Through groove; 18. Waste box; 19. Slide groove; 20. First connecting block; 21. Guide block; 22. Turntable; 23. Handle; 24. Second connecting block; 25. Limiting block. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] This utility model provides a technical solution: such as Figures 1-4As shown, in this embodiment, an integrated crimping and assembly machine for energy storage harnesses includes a base 1. A first displacement plate 2 and a second displacement plate 3 are slidably connected to the top of the base 1. An assembly component is provided on the top of the base 1, which is used to move the first displacement plate 2 and the second displacement plate 3. Two interlocking plates 9 are slidably connected to the top of the first displacement plate 2. An interlocking component is provided on the top of the first displacement plate 2, which is used to move the two interlocking plates 9. Biting teeth 10 are fixedly connected to the inner sides of both interlocking plates 9. Two clamping plates 14 are slidably connected to the top of the second displacement plate 3. Extrusion blocks 15 are fixedly connected to the inner sides of both clamping plates 14. The top of the base 1 is fixedly... A fixing block 11 is connected, and a peeling knife 12 is fixedly connected to the inner side of the fixing block 11. A limiting groove 13 is opened on the top of the second displacement plate 3. Two limiting blocks 25 are slidably connected between the inner walls of the limiting groove 13. The tops of the two limiting blocks 25 are fixedly connected to two clamping plates 14 respectively. Telescopic electric cylinders 16 are fixedly installed on both sides of the second displacement plate 3. The output ends of the two telescopic electric cylinders 16 extend into the interior of the limiting groove 13 and are fixedly connected to the two limiting blocks 25 respectively. A sliding groove 19 is opened on one side of the base 1. A waste frame 18 is slidably connected between the inner walls of the sliding groove 19. A through groove 17 is opened on the top of the base 1. The through groove 17 communicates with the interior of the sliding groove 19.

[0023] When assembling and crimping the energy storage harness, the terminals are first placed between two clamping plates 14. Then, the assembly and crimping machine is connected to an external power source and powered on. The controller then activates two telescopic electric cylinders 16, which push two limiting blocks 25 to move between the inner walls of the limiting grooves 13. Simultaneously, the two clamping plates 14 move closer together, causing the pressing block 15 to fix the terminals. According to the harness assembly requirements, the harness is placed inside the fixing block 11, and the stripping knife 12 strips the insulation. The stripped insulation falls along the through groove 17 into the inside of the slide 19 and is collected through the waste box 18. Then, the stripped insulation is... The wire harness after the skin is placed between two interlocking plates 9. The interlocking assembly drives the two interlocking plates 9 to move on top of the first displacement plate 2, so that the two interlocking plates 9 are close to each other, thereby fixing the wire harness with the teeth 10. At the same time, the assembly assembly drives the first displacement plate 2 and the second displacement plate 3 to move on top of the base 1, so that the first displacement plate 2 and the second displacement plate 3 are close to each other, thereby driving the wire core of the wire harness to be inserted into the terminal. Finally, the two telescopic electric cylinders 16 drive the two limit blocks 25 to move the clamping plate 14, thereby driving the pressing block 15 to further press the wire harness and the terminal, thus completing the assembly and pressing work of the energy storage wire harness.

[0024] After the energy storage harness is assembled and crimped, the two interlocking plates 9 are moved again at the top of the first displacement plate 2 by the interlocking component, so that the two interlocking plates 9 move away from each other. At the same time, the two telescopic electric cylinders 16 drive the two limit blocks 25 to move the two clamping plates 14, so that the two clamping plates 14 move away from each other, thereby releasing the fixation of the energy storage harness and the terminal. Finally, the assembled and crimped energy storage harness is removed, thereby improving the use effect of the integrated energy storage harness assembly and crimping machine.

[0025] like Figures 1-4 As shown, the assembly component includes a displacement groove 4, which is formed on the top of the base 1. An assembly bidirectional lead screw 5 is rotatably connected between the inner walls of the displacement groove 4. A first connecting block 20 and a second connecting block 24 are threadedly connected to the outer side of the assembly bidirectional lead screw 5. The tops of the first connecting block 20 and the second connecting block 24 are fixedly connected to the first displacement plate 2 and the second displacement plate 3, respectively. An assembly motor 6 is fixedly installed on one side of the base 1. The output end of the assembly motor 6 extends into the interior of the displacement groove 4 and is fixedly connected to the assembly bidirectional lead screw 5.

[0026] By assembling the motor 6 to drive the assembly bidirectional lead screw 5 to rotate between the inner walls of the displacement groove 4, the first connecting block 20 and the second connecting block 24 respectively drive the first displacement plate 2 and the second displacement plate 3 to move on the top of the base 1, thereby improving the efficiency of energy storage harness assembly.

[0027] like Figures 1-4 As shown, the biting assembly includes a biting groove 7, which is formed on the top of the first displacement plate 2. A two-way biting screw 8 is rotatably connected between the inner walls of the biting groove 7. Two guide blocks 21 are threadedly connected to the outer side of the two-way biting screw 8. The tops of the two guide blocks 21 are fixedly connected to the two biting plates 9 respectively. A turntable 22 is rotatably connected to one side of the first displacement plate 2. One end of the turntable 22 extends to the inner wall of the biting groove 7 and is fixedly connected to the two-way biting screw 8. A handle 23 is fixedly connected to one side of the turntable 22.

[0028] By pushing the handle 23, the turntable 22 causes the bidirectional lead screw 8 to rotate between the inner walls of the engagement groove 7, while simultaneously driving the two guide blocks 21 to move the two engagement plates 9 on the top of the first displacement plate 2, thereby improving the stability of the energy storage harness assembly.

[0029] This utility model provides an integrated assembly and crimping machine for energy storage wire harnesses. The specific working principle is as follows: When assembling and crimping the energy storage wire harness, the terminals are first placed between two clamping plates 14. Then, the integrated assembly and crimping machine is connected to an external power source and powered on. The controller then activates two telescopic electric cylinders 16, which push two limiting blocks 25 to move between the inner walls of the limiting grooves 13. Simultaneously, the two clamping plates 14 move closer together, causing the pressing block 15 to fix the terminals. Then, according to the assembly requirements, the wire harness is placed inside the fixing block 11, and the stripping knife 12 strips the insulation. The stripped insulation fragments fall along the through groove 17 into the interior of the slide groove 19 and are collected by the waste box 18. Next, the stripped wire harness is placed between two interlocking plates 9, and the handle 23 is pushed to rotate... The disc 22 drives the bidirectional lead screw 8 to rotate between the inner walls of the engagement groove 7, and simultaneously drives the two guide blocks 21 to move the two engagement plates 9 at the top of the first displacement plate 2, so that the two engagement plates 9 move closer to each other, thereby fixing the wire harness with the teeth 10. At the same time, the assembly motor 6 drives the assembly bidirectional lead screw 5 to rotate between the inner walls of the displacement groove 4, thereby driving the first connecting block 20 and the second connecting block 24 to move the first displacement plate 2 and the second displacement plate 3 at the top of the base 1, so that the first displacement plate 2 and the second displacement plate 3 move closer to each other, thereby driving the wire core of the wire harness to be inserted into the terminal. Finally, the two telescopic electric cylinders 16 drive the two limit blocks 25 to move the clamping plate 14, thereby driving the pressing block 15 to further press the wire harness and the terminal, thus completing the assembly and pressing work of the energy storage wire harness.

[0030] After the energy storage harness is assembled and crimped, push the handle 23 again to make the turntable 22 drive the bidirectional lead screw 8 to rotate between the inner walls of the engagement groove 7. At the same time, drive the two guide blocks 21 to move the two engagement plates 9 to the top of the first displacement plate 2, so that the two engagement plates 9 move away from each other. Meanwhile, the two telescopic electric cylinders 16 drive the two limit blocks 25 to move the two clamping plates 14, so that the two clamping plates 14 move away from each other. This releases the fixation of the energy storage harness and the terminal, and finally removes the assembled and crimped energy storage harness, thus completing the use of the integrated energy storage harness assembly and crimping machine.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated crimping and assembly machine for energy storage harnesses, comprising a base (1), characterized in that: The top of the base (1) is slidably connected to a first displacement plate (2) and a second displacement plate (3). The top of the base (1) is provided with an assembly component, which is used to drive the first displacement plate (2) and the second displacement plate (3) to move. The top of the first displacement plate (2) is slidably connected to two biting plates (9). The top of the first displacement plate (2) is provided with a biting component, which is used to drive the two biting plates (9) to move. The inner sides of the two biting plates (9) are fixedly connected to biting teeth (10). The top of the second displacement plate (3) is slidably connected to two clamping plates (14). The inner sides of the two clamping plates (14) are fixedly connected to pressing blocks (15). The top of the base (1) is fixedly connected to a fixing block (11). The inner side of the fixing block (11) is fixedly connected to a peeling knife (12).

2. The energy storage harness assembly and crimping integrated machine according to claim 1, characterized in that: The assembly component includes a displacement groove (4), which is opened on the top of the base (1). An assembly bidirectional lead screw (5) is rotatably connected between the inner walls of the displacement groove (4). A first connecting block (20) and a second connecting block (24) are threadedly connected to the outer side of the assembly bidirectional lead screw (5). The tops of the first connecting block (20) and the second connecting block (24) are fixedly connected to the first displacement plate (2) and the second displacement plate (3), respectively.

3. The energy storage harness assembly and crimping integrated machine according to claim 2, characterized in that: An assembly motor (6) is fixedly installed on one side of the base (1), and the output end of the assembly motor (6) extends into the interior of the displacement groove (4) and is fixedly connected to the assembly bidirectional lead screw (5).

4. The energy storage harness assembly and crimping integrated machine according to claim 1, characterized in that: The biting assembly includes a biting groove (7), which is opened on the top of the first displacement plate (2). A biting bidirectional screw (8) is rotatably connected between the inner walls of the biting groove (7). Two guide blocks (21) are threadedly connected to the outer side of the biting bidirectional screw (8). The tops of the two guide blocks (21) are respectively fixedly connected to two biting plates (9).

5. The energy storage harness assembly and crimping integrated machine according to claim 4, characterized in that: A turntable (22) is rotatably connected to one side of the first displacement plate (2). One end of the turntable (22) extends to the inner wall of the engagement groove (7) and is fixedly connected to the engagement bidirectional screw (8). A handle (23) is fixedly connected to one side of the turntable (22).

6. The energy storage harness assembly and crimping integrated machine according to claim 1, characterized in that: The second displacement plate (3) has a limiting groove (13) on its top. Two limiting blocks (25) are slidably connected between the inner walls of the limiting groove (13). The tops of the two limiting blocks (25) are respectively fixedly connected to two clamping plates (14).

7. The energy storage harness assembly and crimping integrated machine according to claim 6, characterized in that: Telescopic electric cylinders (16) are fixedly installed on both sides of the second displacement plate (3). The output ends of the two telescopic electric cylinders (16) extend into the interior of the limiting groove (13) and are fixedly connected to the two limiting blocks (25) respectively.

8. The energy storage harness assembly and crimping integrated machine according to claim 1, characterized in that: A sliding groove (19) is provided on one side of the base (1), and a waste frame (18) is slidably connected between the inner walls of the sliding groove (19). A through groove (17) is provided on the top of the base (1), and the through groove (17) communicates with the interior of the sliding groove (19).

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