Forming device for phoenix egg roll processing
By introducing a correction and compression mechanism into the forming device for Phoenix Egg Roll processing, the problems of conveyor belt deviation and debris falling in were solved, thereby improving the accuracy of egg roll forming and the hygiene of the equipment, and enhancing product quality and production stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WANGMINGYUAN FOOD (CANGZHOU) CO LTD
- Filing Date
- 2025-09-20
- Publication Date
- 2026-06-09
AI Technical Summary
The existing forming device for Phoenix Egg Roll processing has a conveyor structure that is prone to deviation, which can cause misalignment in the forming of egg rolls, affecting the regularity of the product. Furthermore, debris can easily fall into dead corners, increasing cleaning difficulty and the risk of contamination, and reducing the hygiene level and operational stability of the equipment.
The system employs a correction mechanism and a compression mechanism. The correction mechanism uses a servo motor-driven gear and rack structure to achieve flexible clamping and correction, while the compression mechanism uses an electric push rod and flexible components to avoid hard compression, ensuring accurate egg roll forming and preventing debris from falling into dead corners.
It effectively prevents conveyor belt deviation, ensures accurate egg roll forming, reduces cleaning difficulty, improves equipment hygiene and operational stability, and enhances product quality and yield.
Smart Images
Figure CN224330212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food production technology, and in particular to a forming device for processing phoenix egg rolls. Background Technology
[0002] The forming device for Phoenix Egg Rolls is a key piece of equipment in the food processing industry for making Phoenix Egg Rolls. Its structure varies, but a common configuration consists of a fixed base, a fixed frame, a conveying device, and folding and rolling units. The fixed frame is installed on the base, with ovens evenly distributed around it. The conveying device transports the dough, the folding unit precisely folds the dough, and the rolling unit completes the rolling of the egg roll. All parts work together to advance the egg roll forming process from raw material to finished product, achieving automated production and improving processing efficiency and product quality.
[0003] The forming device for processing Phoenix egg rolls typically consists of several key mechanical structures. Common components include a conveyor structure that smoothly transports the egg roll wrappers via a conveyor belt, a folding mechanism that precisely folds the wrappers at appropriate angles using folding blades and other components driven by cylinders, and an indispensable rolling unit containing an adjustable-speed rolling rod with a specially designed surface that tightly rolls the folded wrappers into an egg roll shape under the drive of an electric push rod. There is also a frame structure that supports and fixes all components to ensure stable operation. However, the conveyor belt in the existing Phoenix egg roll forming device is prone to deviation, causing misalignment in the egg roll forming process, affecting product uniformity. Furthermore, debris easily falls into the corners, increasing cleaning difficulty. Residual debris can easily breed bacteria, causing contamination, reducing the equipment's hygiene level and operational stability, and ultimately affecting product quality. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a forming device for processing phoenix egg rolls. It aims to improve the problems in the existing technology where the conveyor belt of the forming device for processing phoenix egg rolls is prone to deviation, resulting in misalignment of the egg rolls and affecting the regularity of the product. At the same time, the debris is prone to fall into the dead corners on both sides, increasing the difficulty of cleaning. The residual debris is prone to breed bacteria and cause pollution, reducing the hygiene level and operational stability of the equipment and affecting the quality of the product.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a forming device for processing phoenix egg rolls, including a fixed base, a correction mechanism installed on the right side of the outer wall of the fixed base, the correction mechanism being used to prevent the conveyor belt from running off-track and to avoid contamination, a compression mechanism installed on the left side of the outer wall of the correction mechanism, the compression mechanism being used to prevent hard compression from squeezing and damaging the egg rolls, the correction mechanism including a support plate, the support plate being installed on the right side of the outer wall of the fixed base, a slide rail being fixedly connected to the bottom of the outer wall of the support plate, a fixing block being fixedly connected to both the front and rear sides of the outer wall of the support plate, two connecting columns being installed on adjacent sides of the outer walls of two fixing blocks, baffles being fixedly connected to adjacent sides of the outer walls of multiple connecting columns, a spring being installed in the middle of the outer wall of the connecting column, and a clamping assembly being installed on the top of the outer wall of the spring.
[0006] As a further description of the above technical solution:
[0007] The clamping assembly includes a servo motor, which is mounted on the top of the outer wall of the support plate. The output end of the servo motor is fixedly connected to a gear, and a rack is meshed with the left and right sides of the outer wall of the gear. A slider is fixedly connected to the top of the outer wall of the rack on the right side, and a connecting plate is fixedly connected to the top of the outer wall of the slider.
[0008] As a further description of the above technical solution:
[0009] The compression mechanism includes a second support plate, which is installed on the right side of the outer wall of the fixed base. A second fixing block is fixedly connected to the bottom of the outer wall of the second support plate. A limit tube is installed on the right side of the outer wall of the second fixing block. A rotating shaft is rotatably connected to the middle of the inner wall of the second fixing block. Gear teeth are fixedly connected to the front and rear sides of the outer wall of the rotating shaft. A flexible component is installed on the right side of the outer wall of the gear teeth.
[0010] As a further description of the above technical solution:
[0011] The flexible component includes an electric push rod 1, which is installed at the bottom of the outer wall of the support plate 2. The output end of the electric push rod 1 is fixedly connected to the connecting plate 2. The front and rear sides of the top of the outer wall of the connecting plate 2 are fixedly connected to racks 2. The front and rear sides of the middle of the inner wall of the connecting plate 2 are slidably connected to support columns. The middle of the outer walls of the two support columns is equipped with springs 2. The bottom of the outer walls of the support columns is fixedly connected to a support plate 3.
[0012] As a further description of the above technical solution:
[0013] A rotating platform is installed on the top of the outer wall of the fixed base, and multiple ovens are installed on the top of the outer wall of the rotating platform. Each of the multiple ovens has an oven lock installed on the side of its outer wall that is far apart from the others.
[0014] As a further description of the above technical solution:
[0015] A fixed column is fixedly connected to the top of the outer wall of the rotary table, and multiple displays are installed around the outer wall of the fixed column.
[0016] As a further description of the above technical solution:
[0017] A support plate four is fixedly connected to the right side of the outer wall of the fixed base. A limit box is fixedly connected to the top of the outer wall of the support plate four. A connecting block is slidably connected to the middle of the inner wall of the limit box. A folding fork is installed on the rear side of the outer wall of the connecting block.
[0018] As a further description of the above technical solution:
[0019] An electric push rod 2 is installed on the top of the outer wall of the support plate 4, a conveyor plate is installed on the bottom of the outer wall of the electric push rod 2, and a conveyor belt is installed on the rear side of the outer wall of the conveyor plate.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, by starting the servo motor on the upper part of the support plate, the gear tooth drives the meshing rack on both sides to move in the opposite direction. The slider on the top of the rack slides in the slide rail groove. When the servo motor is started, the sliders on both sides can drive the connecting plate to achieve clamping and can adjust the spacing to adapt to the correction of different specifications of phoenix egg rolls. The fixing block installs the support plate above the conveyor belt. When the two connecting plates move towards each other, the spring drives the baffle to move. The connecting column in the spring slides in the connecting plate to achieve flexible correction, which can prevent the conveyor belt from running off-center, ensure the precise forming of egg rolls, prevent debris from falling into the dead corners on both sides, reduce cleaning difficulty, avoid pollution, improve the hygiene and operational stability of the equipment, and help control product quality.
[0022] 2. In this utility model, the electric push rod at the bottom of the start support plate 2 can drive the connecting plate 2 to move vertically, and flexibly compress the support plate 3 downward through the spring 2, avoiding the squeezing damage to the egg roll caused by hard compression, thus improving the yield rate. The rotating shaft inside the fixed block 2 meshes with the rack 2 sliding inside the limiting tube through the gear teeth 2 on both sides. The rack 2 is fixed to the bottom of the connecting plate 2, which helps to stabilize it when it is raised and lowered, ensuring the integrity of the egg roll shape, reducing raw material waste, maintaining processing stability, and achieving efficient production and product quality control. Attached Figure Description
[0023] Figure 1 This is a perspective view of a forming device for processing phoenix egg rolls according to the present invention;
[0024] Figure 2This is a front view of a forming device for processing phoenix egg rolls according to the present invention;
[0025] Figure 3 This is a top view of a forming device for processing phoenix egg rolls according to the present invention;
[0026] Figure 4 This is a partial structural schematic diagram of a forming device for processing phoenix egg rolls according to the present invention;
[0027] Figure 5 This is a partial structural diagram of a forming device for processing phoenix egg rolls proposed in this utility model.
[0028] Legend:
[0029] 1. Fixed base; 2. Correction mechanism; 201. Support plate one; 202. Slide rail; 203. Fixing block one; 204. Connecting column; 205. Baffle; 206. Spring one; 207. Clamping assembly; 2071. Servo motor; 2072. Gear tooth one; 2073. Rack one; 2074. Slider; 2075. Connecting plate one; 3. Compression mechanism; 301. Support plate two; 302. Fixing block two; 303. Limiting tube; 304. Rotation Shaft; 305, Gear tooth 2; 306, Flexible component; 3061, Electric push rod 1; 3062, Connecting plate 2; 3063, Rack 2; 3064, Support column; 3065, Spring 2; 3066, Support plate 3; 4, Rotary table; 5, Oven; 6, Oven lock; 7, Fixed column; 8, Display; 9, Support plate 4; 10, Limit box; 11, Connecting block; 12, Folding fork; 13, Electric push rod 2; 14, Conveyor plate; 15, Conveyor belt. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of a forming device for processing phoenix egg rolls, including a fixed base 1. A correction mechanism 2 is installed on the right side of the outer wall of the fixed base 1 to prevent the conveyor belt from running off-track and causing contamination. A compression mechanism 3 is installed on the left side of the outer wall of the correction mechanism 2 to prevent damage to the egg rolls from hard compression. The correction mechanism 2 includes a support plate 201, which is installed on the right side of the outer wall of the fixed base 1. A slide rail 202 is fixedly connected to the bottom of the outer wall of the support plate 201. Fixing blocks 203 are fixedly connected to the front and rear sides of the outer wall of the support plate 201. Two connecting columns 204 are installed on adjacent sides of the outer walls of the two fixing blocks 203. Multiple connecting columns 204 are fixedly connected to adjacent sides of their outer walls. A baffle 205 is fixedly connected. A spring 206 is installed in the middle of the outer wall of the connecting column 204. A clamping assembly 207 is installed on the top of the outer wall of the spring 206. The clamping assembly 207 includes a servo motor 2071. The servo motor 2071 is an EM5J servo motor 2071. It drives the motor by receiving signals and realizes closed-loop precise control through encoding feedback. The servo motor 2071 is installed on the top of the outer wall of the support plate 201. A gear 2072 is fixedly connected to the output end of the servo motor 2071. A rack 2073 is meshed on both the left and right sides of the outer wall of the gear 2072. A slider 2074 is fixedly connected to the top of the outer wall of the right rack 2073. A connecting plate 2075 is fixedly connected to the top of the outer wall of the slider 2074.
[0032] Specifically, activating the servo motor 2071 mounted on the upper part of the support plate 201 outputs a stable torque to drive the gear 2072 to rotate. Through the meshing of the teeth, the racks 2073 connected to it on both sides move synchronously in opposite directions. The slider 2074 is fixed to the top of the rack 2073 and is embedded in the groove of the slide rail 202 to form a sliding guide structure. Therefore, when the servo motor 2071 is activated, the sliders 2074 on both sides can drive the connecting plate 2075 to move towards or away from each other, forming a clamping effect on the phoenix egg rolls. The position can be corrected by adjusting the spacing to adapt to egg rolls of different sizes. The fixing block 203 securely connects the support plate 201. Installed above the conveyor belt 15, it provides reliable support for the entire correction mechanism 2. When the two connecting plates 2075 move towards each other, the elastic transmission of the spring 206 will drive the baffle 205 to approach the Phoenix Egg Roll. The connecting column 204 installed in the spring 206 slides and extends within the guide hole of the connecting plate 2075, which can limit the direction of spring deformation and improve structural stability, ultimately achieving a flexible correction effect. This mechanism can effectively prevent the egg roll from running off-center during the operation of the conveyor belt, ensure the forming position of the egg roll, and prevent egg roll debris from falling into the dead corners on both sides of the equipment, greatly reducing the difficulty of cleaning, avoiding cross-contamination during the production process, significantly improving the hygiene and operational stability of the equipment, and providing strong support for product quality control.
[0033] Reference Figure 1 , Figure 2 and Figure 5 The compression mechanism 3 includes a second support plate 301, which is installed on the right side of the outer wall of the fixed base 1. A second fixing block 302 is fixedly connected to the bottom of the outer wall of the second support plate 301. A limit tube 303 is installed on the right side of the outer wall of the second fixing block 302. A rotating shaft 304 is rotatably connected to the middle of the inner wall of the second fixing block 302. Gear teeth 305 are fixedly connected to the front and rear sides of the outer wall of the rotating shaft 304. A flexible component 306 is installed on the right side of the outer wall of the gear teeth 305. The flexible component 306 includes an electric push rod 3061, which is a LAM5 electric push rod. 3061, driven by a motor and gear screw, the rotation becomes linear motion, and the stroke is controlled by a limit device. Electric push rod 3061 is installed on the bottom of the outer wall of support plate 301. The output end of electric push rod 3061 is fixedly connected to connecting plate 3062. The front and rear sides of the top of the outer wall of connecting plate 3062 are fixedly connected to rack 3063. The front and rear sides of the middle of the inner wall of connecting plate 3062 are slidably connected to support column 3064. Spring 3065 is installed in the middle of the outer wall of the two support columns 3064. Support plate 3066 is fixedly connected to the bottom of the outer wall of support column 3064.
[0034] Specifically, activating the electric push rod 3061 installed at the bottom of support plate 2 301 drives connecting plate 2 3062 to move smoothly in the vertical direction. Then, through the elastic buffering effect of spring 2 3065, it flexibly compresses support plate 3 3066 downward. The deformation of the spring absorbs the impact force, avoiding squeezing damage to the phoenix egg rolls caused by hard compression, effectively improving the product yield. Meanwhile, the rotating shaft 304, which is rotatably connected in the fixed block 2 302, forms a meshing transmission with the rack 2 3063 sliding in the limiting tube 303 through the symmetrically arranged gear 2 305 on both sides. The rack 2 3063 is fixedly connected to the bottom of connecting plate 2 3062, forming a synchronous lifting guide structure. This helps connecting plate 2 3062 maintain vertical stability during lifting and prevents deviation and swaying. It can fully ensure the integrity of the egg roll shape during processing, reduce material waste caused by squeezing deformation, and maintain the processing stability of the production line, achieving efficient production and precise product quality control.
[0035] Reference Figure 1 , Figure 2 and Figure 3A rotating platform 4 is installed on the top of the outer wall of the fixed base 1. Multiple ovens 5 are installed on the top of the outer wall of the rotating platform 4. Oven locks 6 are installed on the outer walls of the multiple ovens 5 on the side away from each other. A fixed column 7 is fixedly connected to the top of the outer wall of the rotating platform 4. Multiple displays 8 are installed around the outer wall of the fixed column 7. A support plate 4 9 is fixedly connected to the right side of the outer wall of the fixed base 1. A limit box 10 is fixedly connected to the top of the outer wall of the support plate 4 9. A connecting block 11 is slidably connected to the middle of the inner wall of the limit box 10. A folding fork 12 is installed on the rear side of the outer wall of the connecting block 11. An electric push rod 2 13 is installed on the top of the outer wall of the support plate 4 9. The electric push rod 2 13 is a LAM3 electric push rod 2 13. It is driven by a motor to drive a gear screw, which rotates into linear motion. The limit device controls the stroke. A conveyor plate 14 is installed at the bottom of the outer wall of the electric push rod 2 13. A conveyor belt 15 is installed on the rear side of the outer wall of the conveyor plate 14.
[0036] Specifically, multiple ovens 5 installed on top of the rotary table 4 are used to process phoenix egg rolls. Oven locks 6 are installed on the outside of the ovens 5 to ensure the stability of the processing environment inside the ovens 5. Displays 8 are installed on the outside of the fixed columns 7 to control the working status of the ovens 5. Support plates 4 9 are used to support the limit boxes 10 and the conveyor belt 15. Connecting blocks 11 are installed on the limit boxes 10 to flip the folding fork 12. Electric push rods 2 13 are used to transfer the phoenix egg rolls processed by the folding fork 12 to the conveyor belt 15 via the conveyor plate 14.
[0037] Working principle: Activating the servo motor 2071 mounted on the support plate 201 drives the gear 2072 to move the racks 2073 on both sides in opposite directions. The slider 2074 is fixed to the top of the racks 2073 and slides within the groove of the slide rail 202. Therefore, when the servo motor 2071 is activated, the sliders 2074 on both sides drive the connecting plate 2075 to achieve a clamping effect. The spacing can be adjusted to accommodate the correction of different sizes of phoenix egg rolls. Fixed block 203 is used to install support plate 201 above conveyor belt 15. When the two connecting plates 2075 move towards each other, the baffle 205 will move through spring 206. The connecting column 204 installed in spring 206 slides and extends within connecting plate 2075, which can achieve flexible correction effect, avoid conveyor belt deviation, ensure accurate egg roll forming, prevent debris from falling into dead corners on both sides, reduce cleaning difficulty, avoid pollution, improve equipment hygiene and operational stability, and help control product quality.
[0038] Activating the electric push rod 3061 installed at the bottom of the support plate 301 drives the connecting plate 3062 to move vertically. This, in turn, flexibly compresses the support plate 3066 downwards via the spring 3065, preventing damage to the egg rolls from hard compression and improving yield. The rotating shaft 304, which rotates within the fixed block 302, engages with the rack 3063 sliding within the limiting tube 303 via gears 305 on both sides. The rack 3063 is fixed to the bottom of the connecting plate 3062 to assist in the stability of the connecting plate 3062 during lifting and lowering. This ensures the integrity of the egg roll shape, reduces material waste, maintains processing stability, and contributes to efficient production and product quality control.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A forming device for processing phoenix egg rolls, comprising a fixed base (1), characterized in that: A correction mechanism (2) is installed on the right side of the outer wall of the fixed base (1). The correction mechanism (2) is used to prevent the conveyor belt from running off-center and to prevent contamination. A compression mechanism (3) is installed on the left side of the outer wall of the correction mechanism (2). The compression mechanism (3) is used to prevent hard compression from squeezing and damaging the egg roll. The correction mechanism (2) includes a support plate (201), which is installed on the right side of the outer wall of the fixed base (1). A slide rail (202) is fixedly connected to the bottom of the outer wall of the support plate (201). Fixing blocks (203) are fixedly connected to the front and rear sides of the outer wall of the support plate (201). Two connecting columns (204) are installed on the adjacent side of the outer wall of the two fixing blocks (203). A baffle (205) is fixedly connected to the adjacent side of the outer wall of the multiple connecting columns (204). A spring (206) is installed in the middle of the outer wall of the connecting column (204). A clamping assembly (207) is installed on the top of the outer wall of the spring (206).
2. The forming device for processing phoenix egg rolls according to claim 1, characterized in that: The clamping assembly (207) includes a servo motor (2071), which is mounted on the top of the outer wall of the support plate (201). The output end of the servo motor (2071) is fixedly connected to a gear (2072). The outer walls of the gear (2072) are meshed with racks (2073) on both the left and right sides. The top of the outer wall of the rack (2073) on the right side is fixedly connected to a slider (2074), and the top of the outer wall of the slider (2074) is fixedly connected to a connecting plate (2075).
3. The forming device for processing phoenix egg rolls according to claim 1, characterized in that: The compression mechanism (3) includes a second support plate (301), which is installed on the right side of the outer wall of the fixed base (1). A second fixing block (302) is fixedly connected to the bottom of the outer wall of the second support plate (301). A limit tube (303) is installed on the right side of the outer wall of the second fixing block (302). A rotating shaft (304) is rotatably connected to the middle of the inner wall of the second fixing block (302). Gear teeth (305) are fixedly connected to the front and rear sides of the outer wall of the rotating shaft (304). A flexible component (306) is installed on the right side of the outer wall of the gear teeth (305).
4. The forming device for processing phoenix egg rolls according to claim 3, characterized in that: The flexible component (306) includes an electric push rod (3061), which is installed on the bottom of the outer wall of the support plate (301). The output end of the electric push rod (3061) is fixedly connected to a connecting plate (3062). The top and front sides of the outer wall of the connecting plate (3062) are fixedly connected to racks (3063). The middle of the inner wall of the connecting plate (3062) is slidably connected to support columns (3064). The middle of the outer walls of the two support columns (3064) is equipped with springs (3065). The bottom of the outer wall of the support column (3064) is fixedly connected to a support plate (3066).
5. The forming device for processing phoenix egg rolls according to claim 1, characterized in that: A rotating platform (4) is installed on the top of the outer wall of the fixed base (1), and multiple ovens (5) are installed on the top of the outer wall of the rotating platform (4). Oven locks (6) are installed on the outer walls of the multiple ovens (5) on opposite sides.
6. The forming device for processing phoenix egg rolls according to claim 5, characterized in that: The top of the outer wall of the rotating platform (4) is fixedly connected to a fixed column (7), and multiple displays (8) are installed around the outer wall of the fixed column (7).
7. The forming device for processing phoenix egg rolls according to claim 1, characterized in that: A support plate four (9) is fixedly connected to the right side of the outer wall of the fixed base (1). A limit box (10) is fixedly connected to the top of the outer wall of the support plate four (9). A connecting block (11) is slidably connected to the middle of the inner wall of the limit box (10). A folding fork (12) is installed on the rear side of the outer wall of the connecting block (11).
8. The forming device for processing phoenix egg rolls according to claim 7, characterized in that: The top of the outer wall of the support plate four (9) is equipped with an electric push rod two (13), the bottom of the outer wall of the electric push rod two (13) is equipped with a conveyor plate (14), and the rear side of the outer wall of the conveyor plate (14) is equipped with a conveyor belt (15).