Canal type singeing bath

Abstract

This utility model discloses a canal-type scalding tank, belonging to the field of pig slaughtering and processing. It includes an insulated shell, a scalding tank assembly fixedly connected to the insulated shell, a heating assembly fixedly connected to the bottom of the scalding tank assembly, and a circulating water assembly fixedly connected to the end of the scalding tank assembly. The scalding tank assembly includes a housing fixedly connected to the insulated shell. A base plate is fixedly connected to the housing, an outlet is fixedly connected to one end of the housing, a plate hole is opened at one end of the housing, an inlet is fixedly connected to the other end of the housing, and wiring holes are opened at both ends of the housing. This utility model encloses the heating wire within the base plate and water plate, maximizing the utilization of the heating wire's heat. It can quickly heat the water inside the housing, and the circulating water can be separated into inlet and outlet, further utilizing the heat from the heating wire during the outlet water circulation process, thus improving heating efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pig slaughtering and processing technology, specifically a canal-type scalding pool. Background Technology

[0002] The canal-style scalding pool is an essential piece of equipment for large-scale production in the pig slaughtering and processing process. It automates the slaughtering, scalding, dehairing, and dissection of pigs via a chain track. The scalding pool involves immersing the pig in water at 50-60 degrees Celsius for 4-7 minutes after slaughter to open the pores of the pig's skin, preparing it for the next step of dehairing.

[0003] An investigation revealed that a novel scalding tank (publication number: CN202406929U) is disclosed in a Chinese utility model patent. The tank includes a scalding pool located above the stove body, with a drain outlet. A heat-conducting plate is located at the bottom of the scalding pool. A stove opening is located on one side of the stove body, and a trapezoidal furnace plate is positioned corresponding to the opening. An air inlet is located below the stove opening, corresponding to the layered structure of the trapezoidal furnace plate. Several fire baffles are staggered within the stove body, parallel to the stove opening. The space formed between the fire baffles constitutes the flue. The stove body has a flue outlet. The trapezoidal furnace plate is constructed by stacking multiple furnace bars in a staggered manner and welding them together with two fixing rods, forming a trapezoidal shape. This utility model effectively reduces labor intensity during slaughtering and improves the working environment. It features reduced pollution, rapid heating, and reduced energy consumption.

[0004] In existing technologies, the working environment can be improved by modifying the stove body. However, heating through the stove body will cause energy pollution and waste, and is inconvenient for industrial production and large-scale production. Therefore, there is a need for a scalding tank that can be mass-produced and save energy.

[0005] Therefore, this utility model provides a canal-type scalding pool to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This utility model provides a canal-type scalding pool, which aims to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a canal-type scalding pool, including an insulated shell, a scalding pool assembly fixedly connected to the insulated shell; a heating assembly fixedly connected to the bottom of the scalding pool assembly; and a circulating water assembly fixedly connected to the end of the scalding pool assembly.

[0010] The hot water bath assembly includes a housing fixedly connected to an insulated shell, a base plate fixedly connected to the housing, a water outlet fixedly connected to one end of the housing, a plate hole opened at one end of the housing, a water inlet fixedly connected to the other end of the housing, and wiring holes opened at both ends of the housing.

[0011] As a preferred technical solution of this application, the heating component includes an electric heating wire fixedly connected to the outer side of the base plate, terminals fixedly connected to both ends of the electric heating wire, a water plate fixedly connected to the outer side of the base plate, an elbow fixedly connected to one end of the water plate, and a fan-shaped head fixedly connected to the other end of the water plate.

[0012] As a preferred technical solution of this application, the circulating water assembly includes a collection pipe fixedly connected to the outlet, a water collection tank fixedly connected to the collection pipe, a mesh box fixedly connected to the water collection tank, a first section of screen fixedly connected to the mesh box, a second section of screen fixedly connected to the mesh box, and a scraper rotatably connected to the mesh box.

[0013] As a preferred technical solution of this application, the circulating water assembly includes a rigid brush movably mounted on a section of screen, a garbage bin fixedly connected to a water collection tank, a pump port opened on the water collection tank, a water pump fixedly connected to the pump port, and a pump pipe fixedly connected to the water pump.

[0014] As a preferred technical solution of this application, the bottom of the inner surface of the base plate is flush with the lower side of the water outlet, the water plate and the base plate enclose the heating wire, and the end of the pump pipe is fixedly connected to the fan head.

[0015] As a preferred technical solution of this application, the net cage is inside the water collection tank, and there is a gap between the bottom of the net cage and the bottom of the inner side of the water collection tank. The two-section screen is closer to the bottom of the inner side of the water collection tank than the one-section screen.

[0016] (III) Beneficial Effects

[0017] This invention encloses the heating wire within a base plate and a water plate, maximizing the utilization of the heating wire's heat. This allows for rapid heating of the water inside the machine casing, and the water circulation process separates the inlet and outlet water, further utilizing the heat from the heating wire during the outlet water circulation process, thus improving heating efficiency.

[0018] This invention uses a circulating water component to filter and reuse the discharged water. The compact and simple structure makes the circulating water component less prone to damage and reduces its contact with air, thus minimizing the impact of dust and bacteria in the air on the pork. At the same time, it is combined with a heating component to reduce heat loss. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is an incomplete exploded diagram for practical purposes;

[0021] Figure 3 This is a structural diagram of the hot water bath components for this practical application;

[0022] Figure 4 for Figure 3 Enlarged view of section A in the middle;

[0023] Figure 5 This is a cross-sectional view of the hot water bath components used in this practical application;

[0024] Figure 6 This is a cross-sectional view of the hot water bath assembly used in this practical application;

[0025] Figure 7 This is a structural diagram of the heating element and circulating water element of this utility model;

[0026] Figure 8 for Figure 7 Enlarged view of section B;

[0027] Figure 9 This is a structural diagram of the circulating water component for this practical application.

[0028] In the diagram: 1. Insulated shell; 2. Hot water tank assembly; 21. Machine shell; 22. Base plate; 23. Water outlet; 24. Plate hole; 25. Water inlet; 26. Wiring hole; 3. Heating assembly; 31. Heating wire; 32. Terminal block; 33. Water plate; 34. Elbow; 35. Fan head; 4. Circulating water assembly; 41. Collection pipe; 42. Water collection tank; 43. Screen box; 44. First-stage screen; 45. Second-stage screen; 46. Scraper; 47. Hard brush; 48. Trash can; 49. Pump port; 410. Water pump; 411. Pump pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] This utility model provides a canal-type hot wool bath, such as Figure 1-9 As shown, it includes an insulated shell 1, a hot water bath assembly 2, which is fixedly connected to the insulated shell 1; a heating assembly 3, which is fixedly connected to the bottom of the hot water bath assembly 2; and a circulating water assembly 4, which is fixedly connected to the end of the hot water bath assembly 2.

[0031] The hot water bath assembly 2 includes a housing 21 fixedly connected to the heat-insulating housing 1, a base plate 22 fixedly connected to the housing 21, a water outlet 23 fixedly connected to one end of the housing 21, a plate hole 24 opened at one end of the housing 21, a water inlet 25 fixedly connected to the other end of the housing 21, and wiring holes 26 opened at both ends of the housing 21.

[0032] The heating component 3 includes an electric heating wire 31 fixedly connected to the outer side of the base plate 22, terminals 32 fixedly connected to both ends of the electric heating wire 31, a water plate 33 fixedly connected to the outer side of the base plate 22, an elbow 34 fixedly connected to one end of the water plate 33, and a fan-shaped head 35 fixedly connected to the other end of the water plate 33.

[0033] The circulating water assembly 4 includes a collection pipe 41 fixedly connected to the outlet 23, a water collection tank 42 fixedly connected to the collection pipe 41, a mesh box 43 fixedly connected to the water collection tank 42, a first section of screen 44 fixedly connected to the mesh box 43, a second section of screen 45 fixedly connected to the mesh box 43, and a scraper 46 rotatably connected to the mesh box 43.

[0034] The circulating water assembly 4 includes a rigid brush 47 movably mounted on a section of screen 44, a trash can 48 fixedly connected to a water collection tank 42, a pump port 49 opened on the water collection tank 42, a water pump 410 fixedly connected to the pump port 49, and a pump pipe 411 fixedly connected to the water pump 410.

[0035] The bottom of the inner surface of the base plate 22 is flush with the lower side of the outlet 23. The water plate 33 and the base plate 22 enclose the heating wire 31. The end of the pump pipe 411 is fixedly connected to the fan head 35.

[0036] The mesh box 43 is inside the water collection tank 42. There is a gap between the bottom of the mesh box 43 and the bottom of the inner side of the water collection tank 42. The second-section screen 45 is closer to the bottom of the inner side of the water collection tank 42 than the first-section screen 44.

[0037] Specifically, traditional canal-style scalding pools use heating pipes placed inside the pool to heat the water. However, there is no heating process during the water discharge, filtration, and circulation, which causes the water to cool down rapidly and wastes heat.

[0038] The heat-insulating shell 1 seals the main scalding area to prevent heat loss. In the scalding pool assembly 2, the inside of the machine shell 21 is filled with hot water. The bottom plate 22 is an arc surface with the same radius as the lower side of the water outlet 23. That is, the inner side of the bottom surface of the bottom plate 22 is flush with the lower side of the water outlet 23, which facilitates the discharge of dirt and cleaning. The plate hole 24 is used to install the water plate 33, and the wiring hole 26 is used to install the wiring post 32.

[0039] The outlet 23 is connected to the collection pipe 41. The water flows into the screen box 43 and passes through the first screen 44 and the second screen 45 in sequence. Most of the dirt is filtered in the first screen 44. Then the dirt is brushed into the second screen 45 by the hard brush 47 and drained in the second screen 45. Then the dirt is scraped into the garbage bin 48 by the scraper 46. The filtered water enters the water collection tank 42 and enters the water pump 410 through the pump port 49. It enters the fan head 35 through the pump pipe 411 and enters the water plate 33. The water plate 33 and the bottom plate 22 enclose the heating wire 31. The heat of the heating wire 31 is conducted to the water plate 33 and the bottom plate 22 and heats the water in it. Then the water flows into the machine casing 21 through the elbow 34 and the inlet 25 to complete the water circulation.

[0040] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A canal-type scalding pool, comprising an insulated shell (1), characterized in that: It also includes a hot water bath assembly (2), which is fixedly connected to the heat insulation shell (1); a heating assembly (3), which is fixedly connected to the bottom of the hot water bath assembly (2); and a circulating water assembly (4), which is fixedly connected to the end of the hot water bath assembly (2). The hot water tank assembly (2) includes a housing (21) fixedly connected to the heat-insulating housing (1), a base plate (22) fixedly connected to the housing (21), a water outlet (23) fixedly connected to one end of the housing (21), a plate hole (24) opened at one end of the housing (21), a water inlet (25) fixedly connected to the other end of the housing (21), and wiring holes (26) opened at both ends of the housing (21).

2. The canal-type scalding pool according to claim 1, characterized in that: The heating component (3) includes an electric heating wire (31) fixedly connected to the outer side of the base plate (22), terminals (32) fixedly connected to both ends of the electric heating wire (31), a water plate (33) fixedly connected to the outer side of the base plate (22), an elbow (34) fixedly connected to one end of the water plate (33), and a fan-shaped head (35) fixedly connected to the other end of the water plate (33).

3. A canal-type scalding pool according to claim 2, characterized in that: The circulating water assembly (4) includes a collection pipe (41) fixedly connected to the outlet (23), a water collection tank (42) fixedly connected to the collection pipe (41), a mesh box (43) fixedly connected to the water collection tank (42), a section of screen (44) fixedly connected to the mesh box (43), a second section of screen (45) fixedly connected to the mesh box (43), and a scraper (46) rotatably connected to the mesh box (43).

4. A canal-type scalding pool according to claim 3, characterized in that: The circulating water assembly (4) includes a hard brush (47) movably mounted on a section of screen (44), a trash can (48) fixedly connected to a water collection tank (42), a pump port (49) opened on the water collection tank (42), a water pump (410) fixedly connected to the pump port (49), and a pump pipe (411) fixedly connected to the water pump (410).

5. A canal-type scalding pool according to claim 4, characterized in that: The bottom of the inner surface of the base plate (22) is flush with the lower side of the outlet (23). The water plate (33) and the base plate (22) enclose the heating wire (31). The end of the pump pipe (411) is fixedly connected to the fan head (35).

6. A canal-type scalding pool according to claim 5, characterized in that: The net cage (43) is inside the water collection tank (42). There is a gap between the bottom of the net cage (43) and the bottom of the inner side of the water collection tank (42). The two-section screen (45) is closer to the bottom of the inner side of the water collection tank (42) than the one-section screen (44).

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