A filling device for processing small green citrus tobacco flavor burst beads

Abstract

This utility model discloses a filling device for processing flavor capsules for small green tangerine cigarettes, including a supporting main board, a green tangerine extraction device, a conveying device, and an inert gas replenisher. A fixed frame is fixedly connected to the bottom of the supporting main board, and a first motor is fixedly connected to the fixed frame. A rotating shaft is fixedly connected to the output end of the first motor, and a cylindrical gear is fixedly connected to the rotating shaft. The cylindrical gear meshes with a toothed groove on the capsule collector. A support column is fixedly connected to the supporting main board. In this utility model, when the capsule collector is full, the output end of the first motor rotates, driving the rotating shaft to rotate, which in turn drives the cylindrical gear to rotate, ultimately causing the capsule collector to slide out of the fixed frame, thus improving production efficiency. When cleaning the green tangerine extraction device, a cylinder operates, lifting the top cover. The output end of a second motor rotates, driving a rotating disk, which in turn drives the fixed plate and connecting rod to rotate, ultimately rotating the top cover, facilitating cleaning and maintenance.

Description

Technical Field

[0001] This utility model relates to the field of tobacco flavoring capsule processing technology, and in particular to a filling device for processing small green tangerine tobacco flavoring capsules. Background Technology

[0002] The filling device for processing Xiaoqinggan (a type of tangerine peel) cigarette flavoring capsules balances the protection of flavoring activity with the needs of industrial mass production through technological innovation, becoming a core link in the quality control of Xiaoqinggan capsules. It employs a servo-controlled needle valve and a constant temperature module (20-25℃) to prevent the volatilization and loss of heat-sensitive components such as hesperidin and limonene in the Xiaoqinggan flavoring, maintaining the integrity of aroma molecules. A nitrogen environment isolates oxygen, ensuring a flavoring oxidation rate of ≤2%, extending the shelf life of the capsules. It is compatible with different capsule sizes (2-5mm in diameter) and supports multiple formula switching between Xiaoqinggan and Pu'er tea flavorings, adapting to diverse market demands. However, currently available filling devices for processing Xiaoqinggan cigarette flavoring capsules have significant drawbacks: firstly, the capsule storage facilities are difficult to remove, reducing production efficiency; secondly, the reaction cylinder is difficult to open and clean. Therefore, designing a filling device for processing Xiaoqinggan cigarette flavoring capsules is essential. Utility Model Content

[0003] The purpose of this invention is to provide a filling device for processing flavor capsules for small green tangerine cigarettes, in order to solve the defects of existing capsule storage facilities that are difficult to remove, reduce production efficiency, and make the reaction cylinder difficult to open and clean.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a filling device for processing flavor capsules for small green tangerine cigarettes, comprising a supporting main board, a shell preparation device, an operation button, a supporting base, a capsule collector, a heating device, a fixed flange, a thermometer, a pressure gauge, a green tangerine extraction device, a flavor stirrer, a flavor injection device, a conveying device, and an inert gas replenisher. A fixed frame is fixedly connected to the bottom of the supporting main board, a first motor is fixedly connected to the fixed frame, a rotating shaft is fixedly connected to the output end of the first motor, a cylindrical gear is fixedly connected to the rotating shaft, and the cylindrical gear meshes with the toothed groove on the capsule collector. A supporting column is fixedly connected to the supporting main board, a supporting plate is fixedly connected to the supporting column, a second motor is fixedly connected to the supporting plate, the output end of the second motor is fixedly connected to a rotating disk, a fixed flange is fixedly connected to the rotating disk, a cylinder is fixedly connected to the fixed flange, and the cylinder is fixedly connected to the fixed plate through the flange.

[0005] As a further technical solution of this utility model, the rotating shaft is rotatably connected to the fixed frame, the popping bead collector is slidably connected to the fixed frame, and the rotating disk is rotatably connected to the through hole opened in the support plate.

[0006] As a further technical solution of this utility model, a shell preparation device is fixedly connected to the supporting motherboard, the shell preparation device is provided with a display screen and operation buttons, and a supporting base is fixedly connected to the bottom of the supporting motherboard.

[0007] As a further technical solution of this utility model, an inert gas replenisher is fixedly connected to the support plate, and the inert gas replenisher is fixedly connected to the green tangerine extraction device through a pipe. The top of the green tangerine extraction device is provided with a top cover.

[0008] As a further technical solution of this utility model, a fixing block and a vacuum pump are fixedly connected to the top cover, a connecting rod is fixedly connected to the fixing block, a fixing plate is fixedly connected to the connecting rod, and a thermometer and a pressure gauge are provided on the top cover.

[0009] As a further technical solution of this utility model, a flavoring stirrer is fixedly connected to the bottom of the green tangerine extraction device, and a flavoring injection device is fixedly connected to the bottom of the flavoring stirrer.

[0010] As a further technical solution of this utility model, a heating device is fixedly connected to the supporting motherboard. The bottom of the heating device is connected to the popping bead collector. One end of the heating device is fixedly connected to the heating device, and the other end of the conveying device is fixedly connected to the shell preparation device. The conveying device passes through the flavor injection device.

[0011] This utility model provides a filling device for processing small green tangerine flavor capsules for cigarettes. Its advantages are: Small green tangerine extract is extracted using CO2 supercritical extraction technology in a green tangerine extraction device, retaining active ingredients such as citrusene and limonene, with an extraction rate ≥95%; during flavor formulation, the extract is mixed with glycerin and alcohol in a specific ratio, and antioxidants are added to delay oxidation; a low-shear magnetic stirrer is used in the flavor mixer to emulsify the flavor base emulsion, preventing citrus flavor separation or volatilization; in the shell preparation device, the shell material solution is uniformly spun into spherical shapes, minimizing wall thickness errors; a conveying device sends the shells into the flavor injection device, where a servo-driven needle valve system injects the flavor into the shells. The filling error is ≤±0.5%. The heating device completely dehydrates the shell material, with residual moisture ≤0.5%. After processing, the popping beads enter the popping bead collector. The inert gas replenisher is filled with nitrogen to prevent the flavoring from oxidizing. The thermometer observes the temperature of the reaction vessel, and the pressure gauge observes the pressure of the reaction vessel. When the popping bead collector is full, the output end of the first motor rotates, driving the rotating shaft to rotate, which in turn drives the cylindrical gear to rotate, and finally drives the popping bead collector to slide out of the fixed frame, which can improve production efficiency. When cleaning the green tangerine extraction device, the cylinder works to lift the top cover. The output end of the second motor rotates, driving the rotating disk, which in turn drives the fixed plate and connecting rod to rotate, and finally drives the top cover to rotate, which facilitates cleaning and maintenance. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is an overall front view of the present invention;

[0015] Figure 3 This is a three-dimensional schematic diagram of the popping bead collector of this utility model.

[0016] In the diagram: 1. Supporting main board; 2. Display screen; 3. Shell preparation device; 4. Operation button; 5. Supporting base; 6. Bursting bead collector; 7. Fixing frame; 8. First motor; 9. Heating device; 10. Support column; 11. Support plate; 12. Rotating disk; 13. Fixing flange; 14. Cylinder; 15. Fixing plate; 16. Connecting rod; 17. Fixing block; 18. Vacuum pump; 19. Top cover; 20. Thermometer; 21. Pressure gauge; 22. Green tangerine extraction device; 23. Flavor stirrer; 24. Flavor injection device; 25. Conveying device; 26. Second motor; 27. Rotating shaft; 28. Cylindrical gear; 29. ​​Inert gas replenisher. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] Please see the appendix Figure 1 -Appendix Figure 3This utility model provides an embodiment of a filling device for processing flavor capsules for small green tangerine cigarettes. The device includes a supporting main board 1, a shell preparation device 3, an operation button 4, a supporting base 5, a capsule collector 6, a heating device 9, a fixing flange 13, a thermometer 20, a pressure gauge 21, a green tangerine extraction device 22, a flavor stirrer 23, a flavor injection device 24, a conveying device 25, and an inert gas replenisher 29. A fixing frame 7 is fixedly connected to the bottom of the supporting main board 1. A first motor 8 is fixedly connected to the fixing frame 7. A rotating shaft 27 is fixedly connected to the output end of the first motor 8. A cylindrical gear 28 is fixedly connected to the rotating shaft 27. A cylindrical gear 28 meshes with a toothed groove on the popping bead collector 6. A support column 10 is fixedly connected to the main support plate 1, and a support plate 11 is fixedly connected to the support column 10. A second motor 26 is fixedly connected to the support plate 11, and the output end of the second motor 26 is fixedly connected to the rotating disk 12. A fixing flange 13 is fixedly connected to the rotating disk 12, and a cylinder 14 is fixedly connected to the fixing flange 13. The cylinder 14 is fixedly connected to the fixing plate 15 through the flange. A rotating shaft 27 is rotatably connected to a fixing frame 7, the popping bead collector 6 is slidably connected to the fixing frame 7, and the rotating disk 12 is rotatably connected to a through hole in the support plate 11. A shell preparation device 3 is fixedly connected to the main support board 1. The shell preparation device 3 is equipped with a display screen 2 and operation buttons 4. A support base 5 is fixedly connected to the bottom of the main support board 1. The shell preparation device 3 is used to prepare the shell. An inert gas replenisher 29 is fixedly connected to the support plate 11. The inert gas replenisher 29 is fixedly connected to the green tangerine extraction device 22 through a pipe. The top of the green tangerine extraction device 22 is equipped with a top cover 19. The inert gas replenisher 29 is used to replenish the nitrogen gas inside the reaction device to prevent the fragrance from oxidizing. A fixing block 17 and a vacuum pump 18 are fixedly connected to the top cover 19. A connecting rod 16 is fixedly connected to the fixing block 17. A fixing plate 15 is fixedly connected to the connecting rod 16. A thermometer 20 and a pressure gauge 21 are installed on the top cover 19. The thermometer 20 monitors the temperature of the reaction vessel, and the pressure gauge 21 monitors the pressure of the reaction vessel. A flavoring stirrer 23 is fixedly connected to the bottom of the green tangerine extraction device 22, and a flavoring injection device 24 is fixedly connected to the bottom of the flavoring stirrer 23. A heating device 9 is fixedly connected to the main support plate 1. The bottom of the heating device 9 is connected to the popping bead collector 6. One end of the heating device 9 is fixedly connected to the heating device 9, and the other end of the conveying device 25 is fixedly connected to the shell preparation device 3. The conveying device 25 passes through the flavoring injection device 24.

[0019] Specifically, in use, the small green tangerine extract is first extracted using CO2 supercritical extraction technology in the green tangerine extraction device 22 to retain active ingredients such as citrus glycosides and limonene, with an extraction rate ≥95%. When blending the fragrance, the extract is mixed with glycerin and alcohol in a certain proportion, and an antioxidant is added to delay oxidation. A low-shear magnetic stirrer is used in the fragrance stirrer 23 to emulsify the fragrance base emulsion, avoiding the separation or volatilization of citrus fragrances. In the shell preparation device 3, the shell material solution is evenly spun into a spherical shape with wall thickness error. The conveying device 25 sends the shell into the fragrance injection device 24. The servo-driven needle valve system in the fragrance injection device 24 injects the fragrance into the shell with a filling amount error ≤±0.5%. The heating device 9 completely dehydrates the shell material. The moisture content is ≤0.5%. After processing, the popping beads enter the popping bead collector 6. The inert gas replenisher 29 is filled with nitrogen to prevent the flavoring from oxidizing. The thermometer 20 observes the temperature of the reaction vessel, and the pressure gauge 21 observes the pressure of the reaction vessel. When the popping bead collector 6 is full, the output end of the first motor 8 rotates, driving the rotating shaft 27 to rotate, which in turn drives the cylindrical gear 28 to rotate, and finally drives the popping bead collector 6 to slide out of the fixed frame 7, which can improve production efficiency. When cleaning the green tangerine extraction device 22, the cylinder 14 works to lift the top cover 19. The output end of the second motor 26 rotates, driving the rotating disk 12, which in turn drives the fixed plate 15 and the connecting rod 16 to rotate, and finally drives the top cover 19 to rotate, which facilitates cleaning and maintenance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A filling device for processing flavor capsules for small green tangerine cigarettes, comprising a supporting main board (1), a shell preparation device (3), an operation button (4), a supporting base (5), a capsule collector (6), a heating device (9), a fixing flange (13), a thermometer (20), a pressure gauge (21), a green tangerine extraction device (22), a flavor stirrer (23), a flavor injection device (24), a conveying device (25), and an inert gas replenisher (29), characterized in that: The bottom of the support main board (1) is fixedly connected to a fixed frame (7), a first motor (8) is fixedly connected to the fixed frame (7), a rotating shaft (27) is fixedly connected to the output end of the first motor (8), a cylindrical gear (28) is fixedly connected to the rotating shaft (27), the cylindrical gear (28) meshes with the tooth groove opened on the popping bead collector (6), a support column (10) is fixedly connected to the support main board (1), a support plate (11) is fixedly connected to the support column (10), a second motor (26) is fixedly connected to the support plate (11), the output end of the second motor (26) is fixedly connected to the rotating disk (12), a fixed flange (13) is fixedly connected to the rotating disk (12), a cylinder (14) is fixedly connected to the fixed flange (13), and the cylinder (14) is fixedly connected to the fixed plate (15) through the flange.

2. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 1, characterized in that: The rotating shaft (27) is rotatably connected to the fixed frame (7), the burst bead collector (6) is slidably connected to the fixed frame (7), and the rotating disk (12) is rotatably connected to the through hole opened in the support plate (11).

3. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 1, characterized in that: A housing preparation device (3) is fixedly connected to the support motherboard (1). The housing preparation device (3) is equipped with a display screen (2) and operation buttons (4). A support base (5) is fixedly connected to the bottom of the support motherboard (1).

4. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 2, characterized in that: An inert gas replenisher (29) is fixedly connected to the support plate (11). The inert gas replenisher (29) is fixedly connected to the green tangerine extraction device (22) through a pipe. The green tangerine extraction device (22) is provided with a top cover (19).

5. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 4, characterized in that: A fixing block (17) and a vacuum pump (18) are fixedly connected to the top cover (19). A connecting rod (16) is fixedly connected to the fixing block (17). A fixing plate (15) is fixedly connected to the connecting rod (16). A thermometer (20) and a pressure gauge (21) are provided on the top cover (19).

6. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 4, characterized in that: The bottom of the green tangerine extraction device (22) is fixedly connected to a flavoring stirrer (23), and the bottom of the flavoring stirrer (23) is fixedly connected to a flavoring injection device (24).

7. The filling device for processing flavor capsules for small green tangerine cigarettes according to claim 3, characterized in that: A heating device (9) is fixedly connected to the support main board (1). The bottom of the heating device (9) is connected to the popping bead collector (6). One end of the heating device (9) is fixedly connected to the heating device (9). The other end of the conveying device (25) is fixedly connected to the shell preparation device (3). The conveying device (25) passes through the flavor injection device (24).

Images