Aluminum veneer high-efficiency spray cleaning device

The aluminum panels are vertically conveyed by support rollers and conveyor belts, and cleaned by high-pressure water jets and compressed air. This solves the problems of water jet kinetic energy attenuation and large space occupation, achieving efficient cleaning and miniaturized design.

CN224332885UActive Publication Date: 2026-06-09CRIMSON CONSTR PROD (XIAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CRIMSON CONSTR PROD (XIAN) CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In existing aluminum panel spray cleaning devices, the kinetic energy of the spray water flow decreases after vertical impact, resulting in poor cleaning effect, and the device occupies a large space.

Method used

The aluminum panels are vertically conveyed using support rollers, conveyor belts, resistance plates, and a low-speed motor. They are cleaned by a combination of high-pressure water flow and compressed air from water spray pipes and air supply pipes. Wastewater flows out along the conveyor belt. The device is designed to be vertical to minimize space occupation.

Benefits of technology

It achieves efficient cleaning of aluminum panels, rapid wastewater discharge, and a smaller device size, making it easy to transport.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of aluminum veneer high-efficiency spray cleaning devices, it relates to aluminum veneer processing technical field, it includes spray shell, multiple support rollers are mounted in the bottom side of the spray shell, and multiple support rollers are drivenly provided with conveying belt, and the support roller of outside side is driven by low-speed motor, the bottom side of the spray shell is provided with water storage tank below conveying belt. The support roller, conveying belt, resistance increasing piece and low-speed motor structure of being set can realize the conveying of the vertical aluminum veneer in spray shell, by the cooperation of water pipe, water pipe, gas pipe, gas pipe, pump body and air pump, the aluminum veneer conveyed in vertical state can be efficiently sprayed and cleaned on both sides, then drying treatment is carried out, and sewage flows down when vertical aluminum veneer spray cleaning, can avoid cleaning sewage to stay on aluminum veneer, simultaneously, the spray cleaning device uses the conveying of the vertical aluminum veneer, the size of device whole effectively reduces, space is occupied less and easily transported.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum panel processing technology, specifically to an efficient spray cleaning device for aluminum panels. Background Technology

[0002] Aluminum single-panel spray cleaning is an industrial process that removes surface contaminants through the synergistic action of high-pressure water jets and chemical cleaning agents. It is widely used in the production of building curtain walls and decorative panels. In existing technologies, aluminum single-panels are laid flat on a conveyor belt for transport and spray cleaning is performed simultaneously. When cleaning aluminum single-panels in this way, after the spray water jets vertically impact the surface of the aluminum panel, the water jets diffuse horizontally, and the kinetic energy decays rapidly, resulting in insufficient impact force on the attached stains. Furthermore, the wastewater after cleaning does not easily flow out of the aluminum single-panel panels, thus causing poor cleaning effect. In addition, the method of conveying aluminum single-panels flat results in a large overall size of the cleaning device, which occupies a lot of space. Therefore, this application proposes an efficient spray cleaning device for aluminum single-panels to solve the above problems. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In view of the shortcomings of the prior art, this utility model provides a high-efficiency spray cleaning device for aluminum single panels, which solves the technical problems mentioned in the background.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a high-efficiency spray cleaning device for aluminum single panels, comprising a spray housing, multiple support rollers installed on the bottom side of the spray housing, and a conveyor belt driven on the multiple support rollers, with the outer support rollers driven by a low-speed motor, a water storage tank located directly below the conveyor belt on the bottom side of the spray housing, multiple rollers installed on the rear side wall of the spray housing, multiple adjustable rollers installed on the front side wall of the spray housing, water spray pipes installed on the front and rear inner walls of the right side of the spray housing, and air supply pipes installed on the front and rear inner walls of the left side of the spray housing, with multiple nozzles and air jets respectively installed on the water spray pipes and air supply pipes.

[0007] Preferably, the water spray pipe and air supply pipe are fitted to the inner wall of the spray housing, and there is a gap between the roller and the adjustable roller and the inner wall of the spray housing.

[0008] Preferably, the upper and lower ends of the adjustable roller are connected to slide rods, and multiple slide rods are connected to the slide grooves on the front side wall of the spray housing, and the front ends of multiple slide rods extend to the front side of the spray housing and are connected to the adjustment frame.

[0009] Preferably, the adjustment frame is bolted to connect with the spray housing.

[0010] Preferably, the nozzles of the plurality of nozzles and air jets are all arranged facing downwards.

[0011] Preferably, the plurality of water spray pipes are connected to a water supply pipe, and the water supply pipe is connected to a pump body; the plurality of air supply pipes are connected to an air pipe, and the air pipe is connected to an air pump.

[0012] Preferably, the outer side of the conveyor belt is provided with several resistance-increasing plates.

[0013] (III) Beneficial Effects

[0014] The beneficial effects of this utility model are as follows:

[0015] This high-efficiency spray cleaning device for aluminum panels uses a structure consisting of support rollers, a conveyor belt, a resistance-increasing plate, and a low-speed motor to vertically transport aluminum panels within the spray housing. Through the coordination of water spray pipes, water supply pipes, air supply pipes, air pipes, a pump body, and an air pump, the device can efficiently spray and clean both sides of the vertically transported aluminum panels before drying. Furthermore, the wastewater flows downwards during the spray cleaning of the vertically transported aluminum panels, preventing the wastewater from remaining on the panels. Additionally, the vertical transport of the aluminum panels effectively reduces the overall size of the device, minimizing space requirements and facilitating easy transport. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the three-dimensional disassembled structure of this utility model;

[0018] Figure 3 This is a rear-view perspective sectional view of the present invention.

[0019] Figure 4 This is a rear-view three-dimensional structural diagram of the present invention.

[0020] In the diagram: 1. Sprayer housing, 2. Support roller, 3. Conveyor belt, 4. Resistance plate, 5. Low-speed motor, 6. Water tank, 7. Roller, 8. Adjustable roller, 9. Slide bar, 10. Adjusting frame, 11. Bolt, 12. Water spray pipe, 13. Water supply pipe, 14. Air supply pipe, 15. Air pipe. Detailed Implementation

[0021] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] like Figure 1-4As shown, this utility model provides a technical solution: a high-efficiency spray cleaning device for aluminum single panels, including a spray housing 1. An inlet 101 is provided on one side of the spray housing 1, and an outlet 102 is provided on the other side. Auxiliary plates are provided on the bottom sides of both the inlet 101 and the outlet 102 for auxiliary support of the aluminum single panels. Multiple support rollers 2 are installed on the bottom inner side of the spray housing 1, and a conveyor belt 3 is driven onto the multiple support rollers 2. Several friction-increasing plates 4 are provided on the outer side of the conveyor belt 3 to increase the friction force in contact with the aluminum single panels, ensuring that the conveyor belt 3 drives the aluminum single panels to move. The outermost side... The support roller 2 is driven by a low-speed motor 5. A water storage tank 6 is located directly below the conveyor belt 3 on the bottom side of the spray housing 1. Multiple rollers 7 are installed on the rear side wall inside the spray housing 1, and multiple adjustable rollers 8 are installed on the front side wall inside the spray housing 1. Water spray pipes 12 are installed on the front and rear inner walls of the right side inside the spray housing 1, and air supply pipes 14 are installed on the front and rear inner walls of the left side inside the spray housing 1. Multiple nozzles and air jets are installed on the water spray pipes 12 and air supply pipes 14, respectively. Multiple water spray pipes 12 are connected to water supply pipes 13, and water supply pipes 13 are connected to a pump body. The pump body is a high-pressure water pump, and the extraction end of the high-pressure water pump is connected to a cleaning fluid storage tank. At one end, multiple air supply pipes 14 are connected to air pipes 15, and air pipes 15 are connected to air pumps. The air pumps are high-pressure air pumps. When the low-speed motor 5 is started, it drives the support roller 2 on one side to rotate, which can drive the conveyor belt 3 to drive the aluminum single panel into the feed port 101. The aluminum single panel moves along the upper side of the conveyor belt 3. The pump body draws out the cleaning liquid and delivers it to multiple spray pipes 12 through the water supply pipe 13. Then, high-pressure water (pressure 0.8-1.5MPa) is sprayed downward through the nozzles. The high-pressure water covers the front and back of the aluminum single panel. When the aluminum single panel moves to the rear position inside the spray housing 1, the air pump delivers gas to the air supply pipes 14 through the air pipes 15. Compressed air (pressure 0.3-0.6MPa) is ejected from the nozzle of 14 to help remove stains and accelerate water evaporation. The wastewater after cleaning flows into the water storage tank 6 along the gap of the conveyor belt 3 and is discharged through the drain pipe. The water spray pipe 12 and the air supply pipe 14 are set close to the inner wall of the spray housing 1. There is a gap between the roller 7 and the adjustable roller 8 and the inner wall of the spray housing 1. The nozzles of multiple nozzles and air spray nozzles are all set downward. This setting can ensure that the roller 7 and the adjustable roller 8 are in contact with the aluminum single panel and avoid the water spray pipe 12 and the air supply pipe 14 from contacting the aluminum single panel. An operation panel is installed on the outer wall of the spray housing 1 for starting and stopping the device.

[0023] The upper and lower ends of the adjustable roller 8 are connected to slide rods 9, and multiple slide rods 9 are connected to the sliding grooves on the front side wall of the spray housing 1. The front ends of multiple slide rods 9 extend to the front side of the spray housing 1 and are connected to the adjusting frame 10. Bolts 11 are installed on the adjusting frame 10 and connected to the spray housing 1. When the aluminum single panel is placed on the upper side of the conveyor belt 3 for conveying, the bolts 11 can be rotated according to the thickness of the aluminum single panel to drive the adjustment frame 10 and the spray housing 1 to adjust the distance. The adjusting frame 10 drives the adjustable roller 8 to adjust its position through the slide rods 9. At this time, the distance between the adjustable roller 8 and the roller 7 can be adjusted to ensure that the adjustable roller 8 and the roller 7 play a good role in uprighting and straightening the aluminum single panel and avoid the aluminum single panel from tilting during conveying.

[0024] The operational steps for this application are as follows:

[0025] The low-speed motor 5 is started to drive the support roller 2 on one side to rotate, which can drive the conveyor belt 3 to put the aluminum single panel into the feed port 101. The aluminum single panel moves with the upper side of the conveyor belt 3. The pump body draws the cleaning liquid and delivers it to multiple spray pipes 12 through the water supply pipe 13. Then, high-pressure water (pressure 0.8-1.5MPa) is sprayed downward through the nozzle. The high-pressure water covers the front and back of the aluminum single panel. When the aluminum single panel moves to the rear position inside the spray housing 1, the air pump delivers gas to the air supply pipe 14 through the air pipe 15. The nozzle of the air supply pipe 14 sprays compressed air (pressure 0.3-0.6MPa) to help peel off the stains and accelerate the evaporation of water. The wastewater after cleaning flows into the water storage tank 6 along the gap of the conveyor belt 3 and is discharged through the drain pipe.

[0026] When the aluminum panel is placed on the upper side of the conveyor belt 3, the distance between the adjusting frame 10 and the spray housing 1 can be adjusted by rotating the bolt 11 according to the thickness of the aluminum panel. At this time, the distance between the adjustable roller 8 and the roller 7 can be adjusted to ensure that the adjusting roller 8 and the roller 7 play a good role in uprighting the aluminum panel and avoid the aluminum panel from tilting during transportation.

[0027] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency spray cleaning device for aluminum single panels, characterized in that: The system includes a spray housing (1), with multiple support rollers (2) installed on the bottom side of the spray housing (1), and a conveyor belt (3) driven on the multiple support rollers (2). The outer support rollers (2) are driven by a low-speed motor (5). A water storage tank (6) is provided directly below the conveyor belt (3) on the bottom side of the spray housing (1). Multiple rollers (7) are installed on the rear side wall of the spray housing (1). Multiple adjustable rollers (8) are installed on the front side wall of the spray housing (1). Water spray pipes (12) are installed on both the front and rear right side walls of the spray housing (1). Air supply pipes (14) are installed on both the front and rear left side walls of the spray housing (1). Multiple nozzles and air jet nozzles are installed on the water spray pipes (12) and the air supply pipes (14).

2. The high-efficiency spray cleaning device for aluminum single panels according to claim 1, characterized in that: The water spray pipe (12) and the air supply pipe (14) are fitted to the inner wall of the spray housing (1), and the roller (7) and the adjustable roller (8) are spaced apart from the inner wall of the spray housing (1).

3. The high-efficiency spray cleaning device for aluminum single panels according to claim 2, characterized in that: The adjustable roller (8) is connected to slide rods (9) at both the upper and lower ends, and multiple slide rods (9) are connected to the slide grooves on the front side wall of the spray housing (1), and the front ends of multiple slide rods (9) extend to the front side of the spray housing (1) and are connected to the adjustment frame (10).

4. The high-efficiency spray cleaning device for aluminum single panels according to claim 3, characterized in that: The adjusting frame (10) is connected to the spray housing (1) by bolts (11).

5. The high-efficiency spray cleaning device for aluminum single panels according to claim 1, characterized in that: The nozzles of all the nozzles and air jets are arranged downwards.

6. The high-efficiency spray cleaning device for aluminum single panels according to claim 1, characterized in that: The plurality of water spray pipes (12) are connected to water supply pipes (13), and the water supply pipes (13) are connected to the pump body. The plurality of air supply pipes (14) are connected to air pipes (15), and the air pipes (15) are connected to the air pump.

7. The high-efficiency spray cleaning device for aluminum single panels according to claim 1, characterized in that: Several resistance-increasing plates (4) are provided on the outer side of the conveyor belt (3).