Polymerization kettle cleaning equipment for polyvinyl chloride resin production

By using a design where a fixing block hooks onto the flange under the action of a spring in the polymerization reactor cleaning equipment, the problem of low guide tube fixing efficiency is solved, cleaning efficiency is improved, and hose life is extended.

CN224333025UActive Publication Date: 2026-06-09浙江嘉化能源化工股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
浙江嘉化能源化工股份有限公司
Filing Date
2025-06-20
Publication Date
2026-06-09

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Abstract

The utility model relates to cleaning equipment technical field, specifically is a kind of polyvinyl chloride resin production is used polymeric kettle cleaning equipment, including mounting bracket, the adjusting frame is slidably connected on the mounting bracket, the reel is installed on the adjusting frame, the hose is installed on the reel, the cleaning head is installed on the hose, the guide pipe is slidably connected on the hose, the fixed assembly is equipped on the guide pipe, the fixed assembly includes locating post, two locating posts are fixedly connected on the guide pipe, the locating post is slidably connected with fixed block, the fixed block is trapezoidal structure, the connecting plate is fixedly connected on the fixed block, and spring is fixedly connected between the connecting plate and locating post;By the flange disc of fixed block in the action of spring and slide out and polymeric kettle upper cleaning mouth place hook, it is convenient to quickly fix guide pipe, improve the fixing efficiency of guide pipe.
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Description

Technical Field

[0001] This utility model relates to a cleaning device, specifically a cleaning device for a polymerization reactor used in the production of polyvinyl chloride resin, and belongs to the technical field of cleaning equipment. Background Technology

[0002] The polymerization reactor used in the production of polyvinyl chloride (PVC) resin is a key piece of equipment in the synthesis of PVC resin. By providing a high-temperature, high-pressure, and stirred reaction environment, it promotes the polymerization reaction of vinyl chloride monomer under the action of an initiator to form PVC resin. During the polymerization process, unreacted monomers, residual initiators, dispersants, and other impurities will adhere to the inner wall and internal components of the polymerization reactor. These impurities will not only affect the quality of subsequent products, but may also lead to a decrease in the heat transfer efficiency of the reactor, blockage of pipes, and even safety hazards. Therefore, it is necessary to clean the polymerization reactor regularly using cleaning equipment.

[0003] However, when the cleaning head and hose in the cleaning equipment descend, the guide tube installed on the inlet flange of the polymerization reactor can constrain the direction of the hose, making it descend vertically along the predetermined path. However, when the guide tube is installed on the flange at the inlet of the polymerization reactor, the hole on the guide tube is aligned with the threaded hole on the flange, and then it is fixed by multiple bolts that are threaded into the threaded hole on the flange. The installation by multiple bolts results in low fixing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for a polymerization reactor used in the production of polyvinyl chloride resin in order to solve the above problems. The device uses a fixing block that slides out under the action of a spring and hooks onto the flange at the cleaning port of the polymerization reactor, which facilitates quick fixing of the guide tube and improves the fixing efficiency of the guide tube.

[0005] This utility model achieves the above-mentioned objective through the following technical solution: a cleaning device for a polymerization reactor used in polyvinyl chloride resin production, comprising a mounting frame, an adjusting frame slidably connected to the mounting frame, a winding frame mounted on the adjusting frame, a flexible hose mounted on the winding frame, a cleaning head mounted on the flexible hose, a guide tube slidably connected to the flexible hose, a fixing component provided on the guide tube, the fixing component including positioning posts, two positioning posts fixedly connected to the guide tube, a fixing block slidably connected to the positioning posts, the fixing block having a trapezoidal structure, a connecting plate fixedly connected to the fixing block, and a spring fixedly connected between the connecting plate and the positioning posts.

[0006] Preferably, a pressing rod is fixedly connected to the connecting plate, a guide rod is fixedly connected inside the positioning column, and the connecting plate and the guide rod are slidably connected.

[0007] Preferably, a second lead screw is rotatably connected to the mounting bracket, and the adjusting bracket is threadedly connected to the second lead screw.

[0008] Preferably, a second driving component is mounted on the mounting bracket, and the second lead screw is driven by the second driving component.

[0009] Preferably, a guide shaft is fixedly connected to the mounting bracket, and the adjusting bracket is slidably connected to the guide shaft.

[0010] Preferably, a mounting shaft is rotatably connected to the adjusting frame, and a guide roller is fixedly connected to the mounting shaft.

[0011] Preferably, the adjusting frame is provided with a water-absorbing component, the water-absorbing component includes a mounting frame, the mounting frame is fixedly connected to the adjusting frame, two sliding plates are slidably connected to the mounting frame, a mounting block is fixedly connected to the sliding plate, a mounting plate is detachably connected to the mounting block, and water-absorbing cotton is fixedly connected to the mounting plate.

[0012] Preferably, a positioning block is fixedly connected to the mounting plate, the positioning block is inserted into the mounting block, and a knob is threadedly connected to the mounting block, the knob being inserted into the positioning block.

[0013] Preferably, a guide column is fixedly connected to the adjustment frame, the slide plate is slidably connected to the guide column, and a rotating block is fixedly connected to the bottom of the knob.

[0014] Preferably, a first lead screw is rotatably connected to the mounting frame, the slide plate is threadedly connected to the first lead screw, the two ends of the first lead screw have opposite thread directions, a first driving component is mounted on the mounting frame, and the first lead screw is driven by the first driving component.

[0015] The beneficial effects of this utility model are as follows: an adjusting frame is slidably connected to the mounting frame, a winding frame is installed on the adjusting frame, a flexible hose is installed on the winding frame, a cleaning head is installed on the flexible hose, a guide tube is slidably connected to the flexible hose, two positioning posts are fixedly connected to the guide tube, a fixing block is slidably connected to the positioning posts, the fixing block has a trapezoidal structure, a connecting plate is fixedly connected to the fixing block, and a spring is fixedly connected between the connecting plate and the positioning posts. The fixing block slides out under the action of the spring and hooks onto the flange at the cleaning port of the polymerization reactor, which facilitates quick fixing of the guide tube and improves the fixing efficiency of the guide tube. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure between the positioning post and the guide tube of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the skateboard and the mounting frame of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the second lead screw and the adjusting frame of this utility model;

[0020] Figure 5 for Figure 4 The enlarged schematic diagram of part A shown below;

[0021] Figure 6 This is a schematic diagram of the connection structure between the adjustment frame and the mounting frame of this utility model;

[0022] Figure 7 for Figure 6 The enlarged schematic diagram of part B is shown.

[0023] In the diagram: 1. Mounting frame; 2. Adjusting frame; 3. Rewinding frame; 4. Hose; 5. Cleaning head; 6. Fixing assembly; 601. Positioning post; 602. Fixing block; 603. Connecting plate; 604. Guide rod; 605. Spring; 606. Pressing rod; 7. Water absorption assembly; 701. Mounting frame; 702. First lead screw; 703. First driving component; 704. Slide plate; 705. Guide post; 706. Mounting block; 707. Mounting plate; 708. Absorbent cotton; 709. Positioning block; 710. Knob; 711. Rotating block; 8. Guide tube; 9. Mounting shaft; 10. Guide roller; 11. Second lead screw; 12. Second driving component; 13. Guide shaft. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-7 As shown, a cleaning device for a polymerization reactor used in polyvinyl chloride resin production includes a mounting frame 1, an adjusting frame 2 slidably connected to the mounting frame 1, a winding frame 3 mounted on the adjusting frame 2, a flexible hose 4 mounted on the winding frame 3, a cleaning head 5 mounted on the flexible hose 4, a guide tube 8 slidably connected to the flexible hose 4, and a fixing component 6 provided on the guide tube 8. The fixing component 6 includes positioning posts 601, two positioning posts 601 fixedly connected to the guide tube 8, a fixing block 602 slidably connected to the positioning posts 601, the fixing block 602 having a trapezoidal structure, a connecting plate 603 fixedly connected to the fixing block 602, and a spring 605 fixedly connected between the connecting plate 603 and the positioning posts 601.

[0026] As a technical optimization of this utility model, a pressing rod 606 is fixedly connected to the connecting plate 603, and a guide rod 604 is fixedly connected inside the positioning post 601. The connecting plate 603 and the guide rod 604 are slidably connected. The setting of the guide rod 604 makes the fixed block 602 slide more smoothly.

[0027] As a technical optimization of this utility model, a second lead screw 11 is rotatably connected to the mounting frame 1, and the adjusting frame 2 is threadedly connected to the second lead screw 11. When the second driving component 12 (preferably a motor) is activated, the output shaft of the motor rotates, driving the second lead screw 11 to rotate. When the second lead screw 11 rotates, it thread-driven the adjusting frame 2 to slide downward on the mounting frame 1. When the height of the adjusting frame 2 is reduced, it is easier to inspect and maintain components such as the winding frame 3, reducing the operating height and difficulty of inspection and maintenance. The second driving component 12 is installed on the mounting frame 1, and the second lead screw 11 is driven by the second driving component 12. A guide shaft 13 is fixedly connected to the mounting frame 1, and the adjusting frame 2 is slidably connected to the guide shaft 13. The setting of the guide shaft 13 makes the sliding of the adjusting frame 2 more stable.

[0028] As a technical optimization of this utility model, the adjustment frame 2 is rotatably connected to the mounting shaft 9, and the mounting shaft 9 is fixedly connected to the guide roller 10. The guide roller 10 can guide the unwinding of the hose 4.

[0029] As a technical optimization of this utility model, the adjusting frame 2 is provided with a water absorption component 7. The water absorption component 7 includes a mounting frame 701, which is fixedly connected to the adjusting frame 2. Two sliding plates 704 are slidably connected in the mounting frame 701. A mounting block 706 is fixedly connected to the sliding plate 704. A mounting plate 707 is detachably connected to the mounting block 706. A water-absorbing cotton 708 is fixedly connected to the mounting plate 707. The water-absorbing cotton 708 can absorb moisture from the outer wall of the hose 4, preventing moisture from accelerating the aging and corrosion of the outer wall of the hose 4 and extending the service life of the hose 4. A positioning block is fixedly connected to the mounting plate 707. 709, the positioning block 709 is inserted into the mounting block 706, the mounting block 706 is threadedly connected to a knob 710, the knob 710 is inserted into the positioning block 709, the adjusting frame 2 is fixedly connected to a guide post 705, the sliding plate 704 is slidably connected to the guide post 705, the bottom of the knob 710 is fixedly connected to a rotating block 711, the mounting frame 701 is rotatably connected to a first lead screw 702, the sliding plate 704 is threadedly connected to the first lead screw 702, the two ends of the first lead screw 702 have opposite thread directions, the mounting frame 701 is mounted with a first driving member 703, the first lead screw 702 is driven by the first driving member 703.

[0030] When using this invention, if cleaning of the polymerization reactor is required, first move the mounting frame 1 to the designated position, then unwind the hose 4 using the unwinding assembly on the winding frame 3. During unwinding, the guide tube 8 descends to the inlet of the polymerization reactor under gravity. The operator can then insert the positioning post 601 on the guide tube 8 into the pre-drilled threaded hole at the inlet. During insertion, because the fixing block 602 has a trapezoidal structure, it retracts into the positioning post 601. The fixing block 602 drives the connecting plate 603 to slide, and the connecting plate 603 slides against the guide rod 604. The guide rod 604 makes the sliding of the fixing block 602 more stable. Simultaneously, the connecting plate 603 drives the pressing rod 606 to move. When it moves to the designated position, the fixing block 602 slides out under the action of the spring 605 and hooks onto the flange on the reactor. At this point, the guide tube 8 is fixed. The fixing block 602 slides out under the action of the spring 605 and hooks onto the flange at the cleaning port on the polymerization reactor, which facilitates quick fixing of the guide tube 8 and improves the fixing efficiency of the guide tube 8. The hose 4 continues to be released into the polymerization reactor. Then, the water is pressurized by the high-pressure pump and delivered to the cleaning head 5 with a special nozzle through the hose 4. The high-pressure water forms a high-speed jet through the nozzle, using its powerful impact force to break and peel off the inner surface of the polymerization reactor. The dirt on the surface is then washed away by the water flow, completing the cleaning process. When winding up the hose 4, the first drive unit 703 (preferably a motor) can be activated. When the output shaft of the motor rotates, it drives the first lead screw 702 to rotate. When the first lead screw 702 rotates, it drives the two sliding plates 704 to slide towards each other. The sliding plates 704 will slide against the guide post 705. The guide post 705 makes the sliding plates 704 slide more smoothly. At the same time, the sliding plates 704 drive the mounting block 706, mounting plate 707 and absorbent cotton 708 to move towards each other, so that the absorbent cotton 708 contacts the outer wall of the hose 4. During winding, the absorbent cotton 708 can... The moisture on the outer wall of the hose 4 is absorbed to prevent the moisture from accelerating the aging and corrosion of the outer wall of the hose 4 and to extend the service life of the hose 4. When the components such as the winding frame 3 are inspected, the second drive component 12 (preferably a motor) can be started. When the output shaft of the motor rotates, it drives the second lead screw 11 to rotate. When the second lead screw 11 rotates, the thread drives the adjusting frame 2 to slide downward on the mounting frame 1. When the adjusting frame 2 slides, it will slide with the guide shaft 13. The setting of the guide shaft 13 makes the sliding of the adjusting frame 2 more stable. When the height of the adjusting frame 2 is reduced, it is easier to inspect and maintain the components such as the winding frame 3, reducing the operating height and difficulty of the inspection.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A polymerizer cleaning apparatus for polyvinyl chloride resin production, comprising a mounting frame (1), characterized in that: An adjusting frame (2) is slidably connected to the mounting frame (1). A winding frame (3) is mounted on the adjusting frame (2). A hose (4) is mounted on the winding frame (3). A cleaning head (5) is mounted on the hose (4). A guide tube (8) is slidably connected to the hose (4). A fixing component (6) is provided on the guide tube (8). The fixing component (6) includes a positioning post (601). Two positioning posts (601) are fixedly connected to the guide tube (8). A fixing block (602) is slidably connected to the positioning post (601). The fixing block (602) has a trapezoidal structure. A connecting plate (603) is fixedly connected to the fixing block (602). A spring (605) is fixedly connected between the connecting plate (603) and the positioning post (601).

2. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 1, characterized by: A pressing rod (606) is fixedly connected to the connecting plate (603), and a guide rod (604) is fixedly connected inside the positioning column (601). The connecting plate (603) and the guide rod (604) are slidably connected.

3. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 2, characterized by: The mounting bracket (1) is rotatably connected to a second lead screw (11), and the adjusting bracket (2) is threadedly connected to the second lead screw (11).

4. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 3, characterized by: The mounting bracket (1) is equipped with a second drive member (12), and the second lead screw (11) is driven by the second drive member (12).

5. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 4, characterized by: The mounting bracket (1) is fixedly connected to a guide shaft (13), and the adjusting bracket (2) is slidably connected to the guide shaft (13).

6. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 5, characterized by: The adjusting frame (2) is rotatably connected to the mounting shaft (9), and the mounting shaft (9) is fixedly connected to the guide roller (10).

7. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 1, characterized by: The adjusting frame (2) is provided with a water-absorbing component (7). The water-absorbing component (7) includes a mounting frame (701). The mounting frame (701) is fixedly connected to the adjusting frame (2). Two sliding plates (704) are slidably connected in the mounting frame (701). A mounting block (706) is fixedly connected to the sliding plate (704). A mounting plate (707) is detachably connected to the mounting block (706). A water-absorbing cotton (708) is fixedly connected to the mounting plate (707).

8. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 7, characterized by: A positioning block (709) is fixedly connected to the mounting plate (707). The positioning block (709) is inserted into the mounting block (706). A knob (710) is threaded onto the mounting block (706). The knob (710) is inserted into the positioning block (709).

9. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 8, characterized by: The adjustment frame (2) is fixedly connected to a guide post (705), the slide plate (704) is slidably connected to the guide post (705), and the knob (710) is fixedly connected to a rotating block (711) at the bottom.

10. The polyvinyl chloride resin production polymerizer cleaning apparatus according to claim 9, characterized by: A first lead screw (702) is rotatably connected in the mounting frame (701), and the slide plate (704) is threadedly connected to the first lead screw (702). The threads at both ends of the first lead screw (702) are opposite in direction. A first driving member (703) is installed on the mounting frame (701), and the first lead screw (702) is driven by the first driving member (703).