Aluminum strip stamping device

By designing hydraulic cylinders and cleaning components, the automatic unloading of aluminum strip connectors and automatic cleaning of molds are realized, solving the problems of low production efficiency and high labor intensity caused by aluminum residue in existing technologies, and improving production efficiency.

CN224333205UActive Publication Date: 2026-06-09NANJING YUYUAN METAL PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING YUYUAN METAL PROD CO LTD
Filing Date
2025-06-26
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In existing aluminum composite panel stamping and forming equipment, aluminum residue on the mold needs to be manually cleaned, resulting in low production efficiency and high labor intensity for workers.

Method used

The system uses a hydraulic cylinder to drive the base plate to automatically unload the aluminum strip connectors, and a cleaning component to automatically clean the lower mold. Combined with the design of the clamping and cleaning components, it achieves automated production.

Benefits of technology

It enables automatic unloading of aluminum strip connectors and automatic cleaning of molds, reducing the workload of workers and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of aluminum forming technology, specifically to an aluminum strip stamping forming device. It includes a frame, a mounting frame, and a cleaning assembly. Multiple hydraulic cylinders a are mounted on the top of the frame, and a top plate is mounted on the output end of each hydraulic cylinder a. An upper mold is mounted on the top plate. The mounting frame is mounted on the frame, and two opposing base plates are hinged to the mounting frame. A lower mold is mounted on each of the two base plates, and a hydraulic cylinder b is rotatably mounted between each base plate and the mounting frame. The cleaning assembly is mounted on the frame and distributed between the two base plates. This utility model uses the hydraulic cylinders to drive the base plates, automatically feeding the aluminum strip connector, and the cleaning assembly automatically cleans the lower mold.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum forming technology, and in particular to an aluminum strip stamping forming device. Background Technology

[0002] Aluminum busbars are solid aluminum profiles with rectangular or square cross-sections. Their width and thickness can be customized, and they are generally readily available in the market with a wide range of specifications and types. When their width is greater than their thickness, they are commonly referred to as aluminum busbars.

[0003] Publication No. CN111112421B discloses an aluminum composite panel stamping and forming device, which includes a base, with support frames on both the left and right sides of the base. A first hydraulic rod is provided on the upper surface of the base, and the upper output end of the first hydraulic rod is fixedly connected to the lower surface of a stamping machine. A bolt is provided at the lower end of the stamping machine, and a stamping block is fastened to it by the bolt. Slide grooves are formed on the adjacent sides of the support frames on both the left and right sides, and a motor housing is provided in each slide groove. This technical solution is multifunctional, enabling convenient stamping and punching of aluminum composite panels, and all operations can be performed on the same machine, avoiding transfer and greatly improving production efficiency.

[0004] However, the above technical solution has the following shortcomings: stamping generally uses a convex mold for the upper mold and a concave mold for the lower mold. During the stamping process, the stamped aluminum material will remain on the lower mold, which requires workers to remove the aluminum material manually. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing an aluminum strip stamping and forming device that uses a hydraulic cylinder to drive the base plate to automatically unload the aluminum strip connector and allows the cleaning component to automatically clean the lower mold.

[0006] The technical solution of this utility model is an aluminum strip stamping forming device, comprising: a frame, the top of which is provided with a plurality of hydraulic cylinders a, the output end of the plurality of hydraulic cylinders a is provided with a top plate, and the top plate is provided with an upper mold; a mounting frame, which is mounted on the frame, and two oppositely distributed base plates are hinged to the mounting frame, each of the two base plates is provided with a lower mold, and a hydraulic cylinder b is rotatably mounted between the two base plates and the mounting frame; and a cleaning assembly, which is mounted on the frame and distributed between the two base plates.

[0007] Preferably, the mounting frame is provided with two relatively distributed clamping blocks, and multiple clamping rollers are rotatably arranged on both clamping blocks.

[0008] Preferably, multiple telescopic components are evenly arranged on the mounting frame, and each telescopic component is equipped with an abutment frame.

[0009] Preferably, the cleaning assembly includes a motor mounted on a frame, a drive roller and a driven roller rotatably mounted on the frame, a gear coaxially mounted on each of the drive roller and the driven roller, and multiple cleaning brushes arranged circumferentially on both the drive roller and the driven roller; the two gears mesh with each other, and the output end of the motor is connected to the drive roller.

[0010] Preferably, the frame is provided with a storage assembly, which includes a storage rack on the frame, a vibration generator on the storage rack, a screening rack on the vibration generator, and a grid on the screening rack.

[0011] Preferably, the storage rack has evenly distributed material receiving slots.

[0012] Compared with the prior art, the present invention has the following beneficial technical effects:

[0013] In use, the rolled aluminum material is continuously conveyed to the mounting frame. Then, multiple hydraulic cylinders (a) drive the upper mold downward through the top plate. The upper mold abuts against the top of the aluminum material, thereby pressing the aluminum strip connectors from the aluminum material onto the lower mold. Since the aluminum strip consists of multiple small connectors, the aluminum strip is connected and formed by bolts and nuts. The upper mold, in conjunction with two lower molds, simultaneously presses and forms multiple small connectors. When the top plate is reset and the unprocessed aluminum material is moved to the upper mold, the hydraulic cylinder (b) drives the lower mold downward through the bottom plate. This allows the small connectors on the lower mold to be swept off by the cleaning component, achieving automatic unloading and mold cleaning, thereby reducing the workload of workers. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the mounting frame, clamping block, clamping roller and telescopic assembly in the embodiment of this utility model;

[0016] Figure 3 This is a cross-sectional view of an embodiment of the present utility model.

[0017] Reference numerals in the attached drawings: 1. Frame; 2. Hydraulic cylinder a; 3. Top plate; 4. Upper mold; 5. Mounting frame; 6. Clamping block; 7. Clamping roller; 8. Telescopic component; 9. Abutment frame; 10. Base plate; 11. Lower mold; 12. Hydraulic cylinder b; 13. Drive roller; 14. Storage frame; 15. Screening frame; 16. Grating; 17. Aluminum material; 18. Driven roller. Detailed Implementation

[0018] Example 1

[0019] like Figures 1-3As shown, the aluminum strip stamping forming device proposed in this embodiment includes a frame 1, a mounting frame 5, and a cleaning assembly. The top of the frame 1 is provided with multiple hydraulic cylinders a2, and the output end of the multiple hydraulic cylinders a2 is provided with a top plate 3. An upper mold 4 is provided on the top plate 3. The mounting frame 5 is provided on the frame 1, and two oppositely distributed base plates 10 are hinged to the mounting frame 5. A lower mold 11 is provided on each of the two base plates 10, and a hydraulic cylinder b12 is rotatably arranged between each of the two base plates 10 and the mounting frame 5. The cleaning assembly is provided on the frame 1 and is distributed between the two base plates 10.

[0020] In this embodiment, the rolled aluminum material 17 is continuously conveyed to the mounting frame 5. Then, multiple hydraulic cylinders a2 drive the upper mold 4 to move downward through the top plate 3. The upper mold 4 abuts against the top of the aluminum material 17, thereby stamping the aluminum strip connectors from the aluminum material onto the lower mold 11. Since the aluminum strip consists of multiple small connectors, the aluminum strip is connected and formed by bolts and nuts. The upper mold 4, in conjunction with the two lower molds 11, simultaneously stamps and forms multiple small connectors. When the top plate 3 is reset and the unprocessed aluminum material 17 is moved to the upper mold 4, the hydraulic cylinder b12 drives the lower mold 11 to rotate downward through the bottom plate 10, allowing the small connectors on the lower mold 11 to be swept off by the cleaning component, achieving automatic unloading and mold cleaning, thereby reducing the workload of workers.

[0021] Example 2

[0022] like Figure 1 and Figure 2 As shown in the figure, the aluminum strip stamping forming device proposed in this embodiment has two relatively distributed clamping blocks 6 on the mounting frame 5, and multiple clamping rollers 7 are rotatably arranged on both clamping blocks 6. Multiple telescopic members 8 are evenly arranged on the mounting frame 5, and abutment frames 9 are provided on the multiple telescopic members 8.

[0023] In this embodiment, the two clamping blocks 6 and the mounting frame 5 are connected by bolts and nuts. Multiple clamping rollers 7 are limited from both sides of the aluminum material 17. The telescopic component 8 can be a spring. When the upper mold 4 moves downward, it will push the abutment frame 9 down. The upper mold 4 and the abutment frame 9 can cooperate to clamp and fix the aluminum material 17.

[0024] Example 3

[0025] like Figure 2 and Figure 3 As shown, the aluminum strip stamping and forming device proposed in this embodiment, compared with the first embodiment, the cleaning component in this embodiment includes a motor mounted on the frame 1, a drive roller 13 and a driven roller 18 rotatably mounted on the frame 1, a gear coaxially mounted on each of the drive roller 13 and the driven roller 18, and multiple cleaning brushes arranged circumferentially on both the drive roller 13 and the driven roller 18; the two gears mesh with each other, and the output end of the motor is connected to the drive roller 13.

[0026] In this embodiment, the motor drives the drive roller 13 to rotate, and the drive roller 13 drives the driven roller 18 to rotate through gear meshing. The drive roller 13 and the driven roller 18 rotate in opposite directions, so that the cleaning brushes on the drive roller 13 and the driven roller 18 can clean from the lower mold 11 downwards, thereby improving the cleaning quality of the cleaning assembly.

[0027] Example 4

[0028] like Figure 3 As shown, this embodiment of the aluminum strip stamping forming apparatus, compared with the first embodiment, has a storage component on the frame 1. The storage component includes a storage rack 14 on the frame 1, a vibration generator on the storage rack 14, a screening rack 15 on the vibration generator, and a grid 16 on the screening rack 15. The storage rack 14 has uniformly distributed receiving grooves.

[0029] In this embodiment, the aluminum strip connector falling from the lower mold 11 will fall onto the grid 16. The vibration generator causes the screening frame 15 to vibrate, and the screening frame 15 drives the grid 16 to vibrate, so that the debris falling onto the grid 16 falls into the storage rack 14. The aluminum strip connector and metal debris fall into different collection troughs respectively. There can be three collection troughs. The screening frame 15 is distributed above the middle collection trough. The aluminum strip connector will fall into the other two collection troughs under its own weight. When the user needs to remove the storage component, the user can unscrew the bolts from the bottom of the device to remove it. The vibration generator is detachably electrically connected to the power supply of the frame 1.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. An aluminum strip stamping forming device, characterized in that, include: The frame (1) has multiple hydraulic cylinders a (2) at its top, and a top plate (3) is provided at the output end of the multiple hydraulic cylinders a (2), and an upper mold (4) is provided on the top plate (3); Mounting frame (5) is mounted on the frame (1). Two opposing base plates (10) are hinged on the mounting frame (5). A lower mold (11) is set on each of the two base plates (10). A hydraulic cylinder b (12) is rotatably set between the two base plates (10) and the mounting frame (5). The cleaning assembly is mounted on the frame (1) and is distributed between two base plates (10).

2. The aluminum busbar stamping forming device according to claim 1, characterized in that, The mounting frame (5) is provided with two relatively distributed clamping blocks (6), and multiple clamping rollers (7) are rotatably arranged on both clamping blocks (6).

3. The aluminum strip stamping forming device according to claim 2, characterized in that, Multiple telescopic components (8) are evenly arranged on the mounting bracket (5), and abutment brackets (9) are provided on the multiple telescopic components (8).

4. The aluminum busbar stamping and forming device according to claim 1, characterized in that, The cleaning assembly includes a motor mounted on a frame (1), a drive roller (13) and a driven roller (18) rotatably mounted on the frame (1), a gear coaxially mounted on the drive roller (13) and the driven roller (18), and multiple cleaning brushes arranged in a ring on both the drive roller (13) and the driven roller (18); the two gears mesh with each other, and the output end of the motor is connected to the drive roller (13).

5. The aluminum strip stamping forming device according to claim 1, characterized in that, The frame (1) is provided with a storage assembly, which includes a storage rack (14) on the frame (1), a vibration generator on the storage rack (14), a screening rack (15) on the vibration generator, and a grid (16) on the screening rack (15).

6. The aluminum strip stamping forming device according to claim 5, characterized in that, The storage rack (14) has evenly distributed receiving slots.