Clamp for grinding anisotropic prisms

CN224334116UActive Publication Date: 2026-06-09ESPECIAL OPTIC INC

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ESPECIAL OPTIC INC
Filing Date
2025-06-19
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

[0003]棱镜在生产过程中通常需要使用研磨设备进行辅助研磨加工,在研磨加工过程中为了防止棱镜发生位置移动,通常需要配合夹具进行使用,而夹具在对异形零件进行夹持的过程中,只能对固定的点或者面进行夹持,无法完全适配异形棱镜的外表面,进而使得夹持不稳固,同时研磨过程中,会有碎屑溅射,溅射到操作者眼部,进而影响操作者进行操作;

Benefits of technology

[0018]通过设置拆装防护结构,在转动块和辅助转杆的作用下,使得L形护板可以被转动至合适的位置,进而可以在卡位杆和卡位孔的配合下固定,进而可以进行防溅射,主要避免碎屑溅射至操作者的眼部位置,同时可以在矩形卡板和矩形卡框的配合下,对L形护板进行辅助拆装,进而可以根据实际的使用需求进行拆装配合。

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Abstract

The utility model relates to the clamps of special prism grinding processing belongs to the technical field of clamp, including base, the both sides of base are provided with dismounting protection structure, the top of base is provided with the structure of fitting and clamping, the dismounting protection structure includes rectangular clamping plate, the outer surface of rectangular clamping plate is connected with rectangular frame, one side fixedly connected with U -shaped plate on the outer surface of rectangular frame, the structure of fitting and clamping includes clamping frame. Through setting up dismounting protection structure, under the action of rotating block and auxiliary rotating lever, make L -shaped baffle can be rotated to the appropriate position, then can be fixed under the cooperation of clamping rod and clamping hole, then can carry out splash -proof, mainly avoid the splash of debris to the eye position of operator, can cooperate with the auxiliary dismounting of L -shaped baffle under the cooperation of rectangular clamping plate and rectangular frame, then can carry out dismounting cooperation according to actual use demand.
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Description

Technical Field

[0001] This utility model relates to the field of fixture technology, and to a fixture for grinding irregularly shaped prisms. Background Technology

[0002] A prism is a transparent object formed by two intersecting but non-parallel planes, used to split light or cause dispersion of light beams. Prisms are polyhedrons made of transparent materials (such as glass and crystal). They are widely used in optical instruments.

[0003] Prisms typically require grinding equipment for auxiliary grinding during production. To prevent the prism from shifting during grinding, a fixture is usually used. However, when clamping irregularly shaped parts, the fixture can only clamp fixed points or surfaces and cannot fully adapt to the outer surface of the irregularly shaped prism, resulting in unstable clamping. At the same time, during the grinding process, debris will splash into the operator's eyes, thus affecting the operator's operation.

[0004] To address the aforementioned issues, this application proposes a fixture for grinding irregularly shaped prisms. Utility Model Content

[0005] This utility model addresses the technical problems existing in the prior art by providing a fixture for grinding irregularly shaped prisms.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A fixture for grinding irregular prisms includes a base, with disassembly and assembly protective structures on both sides of the base and a fitting clamping structure on the top of the base. The disassembly and assembly protective structure includes a rectangular clamping plate, with a rectangular clamping frame clamped to the outer surface of the rectangular clamping plate. A U-shaped plate is fixedly connected to one side of the outer surface of the rectangular clamping frame. The fitting clamping structure includes a clamping frame, with a fixing rod fixedly connected to the inner wall of the clamping frame. A sliding cylinder is slidably connected to the outer surface of the fixing rod, and the sliding cylinder is slidably disposed on the inner wall of the clamping frame.

[0007] Preferably, the inner wall of the rectangular card plate is provided with a first screw hole, and the inner wall of the rectangular card frame is provided with a second screw hole, and the inner walls of the first screw hole and the second screw hole are threadedly connected to a threaded card rod.

[0008] By setting the first screw hole and the second screw hole, a threaded clamp rod can be used for assistance, thereby fixing the rectangular clamp plate and the rectangular clamp frame.

[0009] Preferably, an auxiliary rotating rod is rotatably connected between the two sides of the inner wall of the U-shaped plate, a rotating block is fixedly connected to the outer surface of the auxiliary rotating rod, and an L-shaped protective plate is fixedly connected to the outer surface of the rotating block. The L-shaped protective plate is made of transparent material.

[0010] By setting up an L-shaped guard plate, auxiliary protection can be provided during the grinding process to prevent debris from splashing into the eyes, thus making the operation more convenient for the operator.

[0011] Preferably, one end of the auxiliary rotating rod passes through the U-shaped plate and is fixedly connected to an operating round block. A locking rod is inserted into the inner wall of the operating round block, and several locking holes are opened on one side of the inner wall of the U-shaped plate.

[0012] By setting a locking rod and locking holes, the operating block can be assisted in being fixed, which in turn can be assisted in being fixed in the rotating block and the auxiliary rotating rod.

[0013] Preferably, a clamping block is fixedly connected to one end of the outer surface of the sliding cylinder, and a return spring is sleeved on the outer surface of the fixing rod. The two ends of the return spring are fixedly connected to the outer surface of the sliding cylinder and the inner wall of the clamping frame, respectively.

[0014] By setting a return spring, the sliding cylinder can slide on the fixed rod, causing the return spring to deform, and thus it can be reset under the force exerted by the spring.

[0015] Preferably, L-shaped plates are fixedly connected to both sides of the outer surface of the base, and a hydraulic telescopic rod is fixedly installed on one side of the outer surface of the L-shaped plate. The output end of the hydraulic telescopic rod is fixedly connected to one side of the outer surface of the clamping frame.

[0016] By setting up a hydraulic telescopic rod, the hydraulic telescopic rod can drive the clamping frame to move, which can then work with clamping blocks and other components to assist in clamping.

[0017] The beneficial effects of this utility model are:

[0018] By setting up a disassembly and assembly protective structure, the L-shaped guard plate can be rotated to a suitable position under the action of the rotating block and the auxiliary rotating rod. It can then be fixed with the cooperation of the locking rod and the locking hole, thus preventing splashing and mainly avoiding debris from splashing into the operator's eyes. At the same time, with the cooperation of the rectangular locking plate and the rectangular locking frame, the L-shaped guard plate can be disassembled and assembled, and can be disassembled and assembled according to actual usage needs.

[0019] By setting up a fitting clamping structure, the clamping frame can be moved under the action of the hydraulic telescopic rod, which in turn can cause the clamping block and the sliding cylinder to slide on the outer surface of the fixed rod, so as to fit and fix them according to the appearance of the irregular prism, thus making the fixation more stable. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2This is a schematic diagram of the base and related parts of this utility model;

[0022] Figure 3 This is a schematic diagram of the L-shaped guard plate and related parts of this utility model;

[0023] Figure 4 This is a schematic diagram of the rectangular card frame and related parts of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Base;

[0026] 2. Disassembly and assembly of protective structure; 21. Rectangular clamping plate; 22. First screw hole; 23. Rectangular clamping frame; 24. Second screw hole; 25. Threaded clamping rod; 26. U-shaped plate; 27. Auxiliary rotating rod; 28. Rotating block; 29. ​​L-shaped guard plate; 210. Operating round block; 211. Clamping rod; 212. Clamping hole;

[0027] 3. Fitting clamping structure; 31. L-shaped plate; 32. Hydraulic telescopic rod; 33. Clamping frame; 34. Fixing rod; 35. Sliding cylinder; 36. Clamping block; 37. Return spring. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0029] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0030] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0031] Reference Figure 1-3 The fixture for grinding irregularly shaped prisms includes a base 1. The base 1 has disassembly and assembly protective structures 2 on both sides and a clamping structure 3 on the top. The disassembly and assembly protective structure 2 includes a rectangular clamping plate 21. A rectangular clamping frame 23 is clamped to the outer surface of the rectangular clamping plate 21. The rectangular clamping plate 21 can be fixed to the rectangular clamping frame 23, allowing for the disassembly and assembly of components such as a U-shaped plate 26. A U-shaped plate 26 is fixedly connected to one side of the outer surface of the rectangular clamping frame 23. The clamping structure 3 includes a clamping frame 33, which can assist in fixing the prism with other components. Multiple fixing rods 34 are fixedly connected to the inner wall of the clamping frame 33, and can be used with sliding cylinders 35 for multi-point clamping. Sliding cylinders 35 are slidably connected to the outer surface of the fixing rods 34, allowing the sliding cylinders 35 to slide on the outer surface of the fixing rods 34, thus enabling movement with other components. The sliding cylinders 35 are slidably disposed on the inner wall of the clamping frame 33.

[0032] Reference Figure 2 and Figure 4 The inner wall of the rectangular card plate 21 is provided with a first screw hole 22, and the inner wall of the rectangular card frame 23 is provided with a second screw hole 24. When the rectangular card frame 23 is inserted into the inner wall of the rectangular card plate 21, the first screw hole 22 can be aligned with the second screw hole 24. The inner walls of the first screw hole 22 and the second screw hole 24 are threadedly connected with threaded locking rods 25. The threaded locking rods 25 can cooperate with the first screw hole 22 and the second screw hole 24 to fix them, thereby fixing the rectangular card frame 23 and the rectangular card plate 21.

[0033] Reference Figure 3An auxiliary rotating rod 27 is rotatably connected between the two sides of the inner wall of the U-shaped plate 26. A rotating block 28 is fixedly connected to the outer surface of the auxiliary rotating rod 27. The auxiliary rotating rod 27 can drive the rotating block 28 to rotate, thereby adjusting the angle of the L-shaped protective plate 29. An L-shaped protective plate 29 is fixedly connected to the outer surface of the rotating block 28. The L-shaped protective plate 29 is made of transparent material and can be used for splash protection.

[0034] Reference Figure 3 One end of the auxiliary rotating rod 27 passes through the U-shaped plate 26 and is fixedly connected to the operating block 210. The operating block 210 can drive the auxiliary rotating rod 27 to rotate. A locking rod 211 is inserted into the inner wall of the operating block 210. Several locking holes 212 are opened on one side of the inner wall of the U-shaped plate 26. The locking holes 212 are arranged at equal intervals along the circumference of the auxiliary rotating rod 27. The locking rod 211 can cooperate with the locking hole 212 to fix it, thereby fixing the auxiliary rotating rod 27.

[0035] Reference Figure 1 and Figure 2 A clamping block 36 is fixedly connected to one end of the outer surface of the sliding cylinder 35. The clamping block 36 is made of rubber. A return spring 37 is sleeved on the outer surface of the fixing rod 34. The two ends of the return spring 37 are fixedly connected to the outer surface of the sliding cylinder 35 and the inner wall of the clamping frame 33, respectively. The return spring 37 allows the sliding cylinder 35 to return to its original position after sliding on the outer surface of the fixing rod 34.

[0036] Reference Figure 2 Both sides of the outer surface of the base 1 are fixedly connected to L-shaped plates 31. A hydraulic telescopic rod 32 is fixedly installed on one side of the outer surface of the L-shaped plate 31. The output end of the hydraulic telescopic rod 32 is fixedly connected to one side of the outer surface of the clamping frame 33. The hydraulic telescopic rod 32 can drive the clamping frame 33 to move, and thus can cooperate with other components for clamping.

[0037] Working principle:

[0038] The user places the irregular prism on the base 1. At this time, the hydraulic telescopic rod 32 is activated, which allows the clamping frame 33 to move, thereby allowing the clamping block 36 to fit against the irregular prism. Then, according to the appearance of the irregular prism, the sliding cylinder 35 can slide on the outer surface of the fixed rod 34. Then, under the reaction force of the return spring 37, it can be assisted in limiting the position. At this time, the rectangular clamping frame 23 is engaged with the rectangular clamping plate 21, and the threaded clamping rod 25 is fixed with the first screw hole 22 and the second screw hole 24. Then, the L-shaped guard plate 29 is rotated, which causes the auxiliary rotating rod 27 and the rotating block 28 to rotate. After rotating to the appropriate position, the clamping rod 211 is engaged with the clamping hole 212 and fixed.

[0039] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0040] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A fixture for grinding irregularly shaped prisms, comprising a base (1), characterized in that, The base (1) is provided with a disassembly and assembly protection structure (2) on both sides, and a fitting clamping structure (3) is provided on the top of the base (1). The disassembly and assembly protection structure (2) includes a rectangular card plate (21). A rectangular card frame (23) is attached to the outer surface of the rectangular card plate (21). A U-shaped plate (26) is fixedly connected to one side of the outer surface of the rectangular card frame (23). The fitting clamping structure (3) includes a clamping frame (33). A fixing rod (34) is fixedly connected to the inner wall of the clamping frame (33). A sliding cylinder (35) is slidably connected to the outer surface of the fixing rod (34). The sliding cylinder (35) is slidably disposed on the inner wall of the clamping frame (33).

2. The fixture for grinding irregularly shaped prisms according to claim 1, characterized in that, The inner wall of the rectangular card plate (21) is provided with a first screw hole (22), and the inner wall of the rectangular card frame (23) is provided with a second screw hole (24). The inner walls of the first screw hole (22) and the second screw hole (24) are threadedly connected with a threaded card rod (25).

3. The fixture for grinding irregularly shaped prisms according to claim 1, characterized in that, An auxiliary rotating rod (27) is rotatably connected between the two sides of the inner wall of the U-shaped plate (26). A rotating block (28) is fixedly connected to the outer surface of the auxiliary rotating rod (27). An L-shaped guard plate (29) is fixedly connected to the outer surface of the rotating block (28). The L-shaped guard plate (29) is made of transparent material.

4. The fixture for grinding irregularly shaped prisms according to claim 3, characterized in that, One end of the auxiliary rotating rod (27) passes through the U-shaped plate (26) and is fixedly connected to the operating block (210). The inner wall of the operating block (210) is provided with a locking rod (211), and a number of locking holes (212) are opened on one side of the inner wall of the U-shaped plate (26).

5. The fixture for grinding irregularly shaped prisms according to claim 1, characterized in that, A clamping block (36) is fixedly connected to one end of the outer surface of the sliding cylinder (35), and a return spring (37) is sleeved on the outer surface of the fixing rod (34). The two ends of the return spring (37) are fixedly connected to the outer surface of the sliding cylinder (35) and the inner wall of the clamping frame (33), respectively.

6. The fixture for grinding irregularly shaped prisms according to claim 1, characterized in that, Both sides of the outer surface of the base (1) are fixedly connected to L-shaped plates (31), and a hydraulic telescopic rod (32) is fixedly installed on one side of the outer surface of the L-shaped plate (31). The output end of the hydraulic telescopic rod (32) is fixedly connected to one side of the outer surface of the clamping frame (33).