A leaf surface polishing system

Abstract

The utility model discloses a kind of leaf surface grinding and polishing systems, including guide rod, support, power wheel, a pair of driven wheels, adjusting device, grinding and polishing device group and abrasive belt, support is vertically arranged as plate structure, guide rod, power wheel, driven wheel, adjusting device and grinding and polishing device group are sequentially annularly arranged on support, power wheel, driven wheel, adjusting device and grinding and polishing device group are all rotatable relative to support, and rotating shaft is perpendicular to support surface, abrasive belt is along power wheel, driven wheel, adjusting device and grinding and polishing device group anticlockwise encircles two circles, adjusting device and abrasive belt point contact, the contact point of adjusting device and abrasive belt can make circular motion on support plane, and abrasive belt natural straight state and contact point track circle intersect.

Description

Technical Field

[0001] This utility model relates to the field of parts processing, and in particular to a blade surface grinding and polishing system. Background Technology

[0002] Currently, my country still relies on traditional manual grinding and polishing methods for blade production, which are time-consuming, have low capacity, and produce low precision. Manual grinding also suffers from poor quality control and high labor intensity. These problems result in low precision, low capacity, and insufficient performance in my country's blade production, severely hindering the industry's development. Compared to traditional processing methods, using industrial robots combined with automatic belt sanders for blade grinding and polishing offers advantages such as strong versatility, easy expansion, high flexibility, and low cost, making it an advanced form of blade processing.

[0003] In addition, existing blade grinding often uses two parallel grinding systems with the same drive to grind the blade surface based on the grinding curvature. Since the grinding power comes from the same active power, the sanding belt, as a belt structure, is difficult to avoid slippage, resulting in different efficiencies between the two blades during continuous grinding, which affects the production cycle.

[0004] Based on the above problems, a blade surface grinding and polishing system is needed to solve them. Utility Model Content

[0005] This invention addresses the problem that existing blade grinding systems often use two parallel grinding systems with the same drive based on the grinding curvature. Since the grinding power comes from the same active power source, the abrasive belt, being a belt structure, inevitably slips, leading to different efficiencies between the two blades during continuous grinding and affecting the production cycle. This invention provides a blade grinding and polishing system that solves the above problems by using the same abrasive belt to grind adjacent workstations.

[0006] This invention provides a blade surface polishing system, including a guide rod, a support, a drive wheel, a pair of driven wheels, an adjusting device, a polishing device assembly, and a sanding belt. The support is a vertically arranged plate structure. The guide rod, drive wheel, driven wheel, adjusting device, and polishing device assembly are arranged in a ring on the support. Each of these components is rotatable relative to the support, with its rotation axis perpendicular to the support surface. The sanding belt rotates counterclockwise twice around the drive wheel, driven wheel, adjusting device, and polishing device assembly. The adjusting device makes point contact with the sanding belt, and this contact point can move in a circular motion on the support plane. In its naturally taut state, the sanding belt intersects the circle of the contact point. The polishing device assembly includes a fixed polishing head and a rotating polishing head. Both the fixed and rotating polishing head working ends are located outside the vertical edge of the support. The fixed polishing head's working end contacts the sanding belt with static friction, while the rotating polishing head's working end contacts the sanding belt with sliding friction.

[0007] The guide rod is a rod structure with a limit rod at one end. One end of the guide rod is fixedly connected to a bracket, and the other end is fixedly connected to a limit rod, which is vertically positioned.

[0008] With the sanding belt moving in the forward direction, the intersection of the vertical projections of the two sanding belts is located in the opposite direction of the vertical position of the guide rod. The two sanding belts in the same longitudinal position, one of which goes around the upper surface of the guide rod and is located inside the limiting rod, and the other sanding belt is directly connected to the guide rod and the polishing device assembly.

[0009] In a preferred embodiment of the blade polishing system described in this utility model, the adjustment mechanism includes several support rods, a number of support wheels equal to the number of support rods, several rotating shafts, and a positioning damper. The rotating shafts are vertically fixed on the support plate. The two ends of the support rods are respectively hinged to the rotating shafts and the support wheels. The width of the end hinged to the rotating shaft is greater than the width of the end hinged to the support wheel, and the width between the two ends is smoothly transitioned. The positioning damper is set on one radial side of the rotating shaft. The working end of the positioning damper pushes out toward the axis of the rotating shaft and contacts the support rod hinged outside the rotating shaft.

[0010] The blade polishing system of this utility model, in a preferred embodiment, includes a polishing device assembly comprising a fixed polishing head, a rotating polishing head, two support columns, and four tensioning wheels. The fixed polishing head is a plate structure, and the rotating polishing head is a roller structure. Both the fixed and rotating polishing heads are mounted at one end of the support columns, which extend beyond the side line of the support frame. The tensioning wheels are mounted on both sides of the mounting end of the support columns, symmetrically arranged on the surface of the support frame with the axis of the support columns as the center of symmetry. Two rings of sanding belt are respectively mounted on the surface of the fixed and rotating polishing heads and tightened by the tensioning wheels.

[0011] The beneficial effects of this utility model are as follows:

[0012] This device uses a single abrasive belt, guided by a guide rod, to spatially adjust the wrapped abrasive belt to prevent contact, enabling simultaneous multi-station processing. This allows workpieces processed by abrasive belts, a processing method inherently involving some efficiency loss, to be stably processed within the same production cycle, avoiding station downtime. Simultaneously, through dynamic and static friction at the processing ends, different processing efficiencies are achieved at each end. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a blade polishing system;

[0014] Figure 2 This is a schematic diagram of an adjustment device for a blade grinding and polishing system;

[0015] Figure 3 This is a schematic diagram of a blade polishing system with a polishing device assembly.

[0016] Figure label:

[0017] 1. Guide rod; 2. Bracket; 3. Drive wheel; 4. Driven wheel; 5. Adjustment device; 51. Support rod; 52. Support wheel; 53. Rotating shaft; 54. Positioning damping; 6. Grinding and polishing device assembly; 61. Fixed grinding and polishing head; 62. Rotating grinding and polishing head; 63. Support column; 64. Tensioning wheel; 7. Sanding belt. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example 1

[0020] like Figure 1 As shown, a blade polishing system includes a guide rod 1, a support 2, a drive wheel 3, a pair of driven wheels 4, an adjustment device 5, a polishing device assembly 6, and a sanding belt 7. The support 2 is a vertically arranged plate structure. The guide rod 1, drive wheel 3, driven wheel 4, adjustment device 5, and polishing device assembly 6 are arranged in a ring on the support 2. The drive wheel 3, driven wheel 4, adjustment device 5, and polishing device assembly 6 are all rotatable relative to the support 2, and the rotation axis 53 is perpendicular to the surface of the support 2. The sanding belt 7 rotates counterclockwise twice around the drive wheel 3, driven wheel 4, adjustment device 5, and polishing device assembly 6. The adjustment device 5 is in point contact with the sanding belt 7. The contact point between the adjustment device 5 and the sanding belt 7 can make circular motion on the plane of the support 2. When the sanding belt 7 is naturally taut, it intersects with the circle of the contact point trajectory.

[0021] The polishing device assembly 6 includes two working ends: a fixed polishing head 61 and a rotating polishing head 62. Both the working ends of the fixed polishing head 61 and the rotating polishing head 62 are located outside the vertical edge of the support 2. The working end of the fixed polishing head 61 that contacts the sanding belt 7 is in static friction contact, while the working end of the rotating polishing head 62 that contacts the sanding belt 7 is in sliding friction contact.

[0022] Guide rod 1 is a rod structure with a limit rod at one end. One end of guide rod 1 is fixedly connected to bracket 2, and the other end is fixedly connected to the limit rod, which is vertically positioned.

[0023] With the sanding belt 7 moving in the forward direction, the intersection of the two vertical projections of the sanding belt 7 is located in the opposite direction of the vertical position of the guide rod 1. The two sanding belts 7 in the same longitudinal position, one of which goes around the upper surface of the guide rod 1 and is located inside the limiting rod, and the other sanding belt 7 is directly connected to the guide rod 1 and the polishing device group 6.

[0024] like Figure 2As shown, the adjustment device 5 includes several support rods 51, a number of support wheels 52 equal to the number of support rods 51, several rotating shafts 53, and a positioning damper 54. The rotating shafts 53 are vertically fixed on the plate surface of the bracket 2. The two ends of the support rods 51 are respectively hinged to the rotating shafts 53 and the support wheels 52. The width of the end hinged to the rotating shaft 53 is greater than the width of the end hinged to the support wheel 52, and the width between the two ends is smoothly transitioned. The positioning damper 54 is set on one radial side of the rotating shaft 53. The working end of the positioning damper 54 pushes out toward the axis of the rotating shaft 53 and contacts the support rods 51 hinged outside the rotating shaft 53.

[0025] like Figure 3 As shown, the polishing device group 6 includes a fixed polishing head 61, a rotating polishing head 62, two support columns 63, and four tensioning wheels 64. The fixed polishing head 61 is a plate structure, and the rotating polishing head 62 is a roller structure. Both the fixed polishing head 61 and the rotating polishing head 62 are located at one end of the support column 63. The support column 63 protrudes from the side line of the bracket 2 and is located on the bracket 2. The tensioning wheels 64 are located on both sides of the mounting end of the support column 63 and are symmetrically arranged on the surface of the bracket 2 with the axis of the support column 63 as the center of symmetry. The two rings of sanding belt 7 are respectively located on the surface of the fixed polishing head 61 and the rotating polishing head 62 and are tightened by the tensioning wheels 64.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A leaf surface polishing system, characterized in that: The assembly includes a guide rod (1), a bracket (2), a drive wheel (3), a pair of driven wheels (4), an adjustment device (5), a polishing device assembly (6), and a sanding belt (7). The bracket (2) is a vertically arranged plate structure. The guide rod (1), the drive wheel (3), the driven wheels (4), the adjustment device (5), and the polishing device assembly (6) are arranged in a ring on the bracket (2). The drive wheel (3), the driven wheels (4), the adjustment device (5), and the polishing device assembly (6) are all rotatable relative to the bracket (2), and the rotation axis (53) is perpendicular to the surface of the bracket (2). The sanding belt (7) runs along the drive wheel (3), the driven wheels (4), the adjustment device (5), and the polishing device assembly (6). The device assembly (6) rotates counterclockwise twice. The adjusting device (5) makes point contact with the sanding belt (7). The contact point between the adjusting device (5) and the sanding belt (7) can make circular motion on the plane of the support (2). The sanding belt (7) intersects the circle of the contact point trajectory in its naturally taut state. The polishing device assembly (6) includes two working ends: a fixed polishing head (61) and a rotating polishing head (62). The working ends of the fixed polishing head (61) and the rotating polishing head (62) are both located outside the vertical edge of the support (2). The working end of the fixed polishing head (61) that contacts the sanding belt (7) is in static friction contact, and the working end of the rotating polishing head (62) that contacts the sanding belt (7) is in sliding friction contact. The guide rod (1) is a rod structure with a limiting rod at one end. One end of the guide rod (1) is fixedly connected to the bracket (2), and the other end is fixedly connected to the limiting rod. The limiting rod is vertically arranged. With the sanding belt (7) moving in the forward direction, the intersection of the two vertical projections of the sanding belt (7) is located in the opposite direction of the vertical position of the guide rod (1). Two sections of the sanding belt (7) in the same longitudinal position, one section goes around the upper surface of the guide rod (1) and is located inside the limiting rod, and the other section of the sanding belt (7) is directly connected to the guide rod (1) and the polishing device assembly (6).

2. The leaf surface polishing system according to claim 1, characterized in that: The adjustment device (5) includes several support rods (51), a number of support wheels (52) equal to the number of support rods (51), several rotating shafts (53), and a positioning damper (54). The rotating shafts (53) are vertically fixed on the plate of the bracket (2). The two ends of the support rods (51) are respectively hinged to the rotating shafts (53) and the support wheels (52). The width of the end hinged to the rotating shaft (53) is greater than the width of the end hinged to the support wheel (52), and the width between the two ends is smoothly transitioned. The positioning damper (54) is set on the radial side of the rotating shaft (53). The working end of the positioning damper (54) pushes out toward the axis of the rotating shaft (53) and contacts the support rods (51) hinged outside the rotating shaft (53).

3. The leaf surface polishing system according to claim 1, characterized in that: The polishing device assembly (6) includes a fixed polishing head (61), a rotating polishing head (62), two support columns (63), and four tensioning wheels (64). The fixed polishing head (61) is a plate structure, and the rotating polishing head (62) is a roller structure. Both the fixed polishing head (61) and the rotating polishing head (62) are located at one end of the support column (63). The support column (63) extends out of the side line of the bracket (2) and is located on the bracket (2). The tensioning wheels (64) are located on both sides of the mounting end of the support column (63) and are symmetrically arranged on the surface of the bracket (2) with the axis of the support column (63) as the center of symmetry. The two rings of the sanding belt (7) are respectively located on the surface of the fixed polishing head (61) and the rotating polishing head (62) and are tightened by the tensioning wheels (64).

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