System for glazing of extruded tiles

Abstract

The utility model provides a kind of moulding tile glazing system, including dust removal mechanism, glazing mechanism and blow-drying mechanism and are sequentially arranged, the dust removal mechanism, glazing mechanism and blow-drying mechanism are all equipped with at least one conveying mechanism, the conveying mechanism is erected on first support, the dust removal mechanism includes at least two dust removal brush, the dust removal brush is fixed in the first support top of conveying mechanism both sides, the glazing mechanism includes deflector, glaze outlet pipe and reflux pump, the glaze outlet pipe tail end is connected reflux pump, the glaze outlet pipe head end is downward and located above deflector, the blow-drying mechanism includes fan, the fan is fixed in second support top.The utility model removes moulding tile side edge excess portion by dust removal brush first, then glazing air dry, reduce artificial handling and processing, improve moulding tile production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of tile production equipment technology, and in particular to a glazing system for molded tiles. Background Technology

[0002] Clay tiles, also known as red tiles, are produced through processes including clay refining, extrusion, cutting, stamping, and drying. Before firing in the kiln, the molded tile blanks need to be glazed, and then fired. This process produces molded tiles with good color and vibrant hues. Currently, glazing of molded tiles often requires manual handling to move them to the glazing equipment and then placing them on racks to air dry, resulting in low production efficiency and a large workforce. Summary of the Invention

[0003] To address the aforementioned problems, this utility model provides a glazing system for molded tiles.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a molded tile glazing system, comprising a dust removal mechanism, a glazing mechanism, and a drying mechanism arranged sequentially. Each of the dust removal mechanism, the glazing mechanism, and the drying mechanism is provided with at least one conveying mechanism. The conveying mechanism is mounted on a first support. The dust removal mechanism includes at least two dust removal brushes, which are fixed to the top of the first support on both sides of the conveying mechanism. The glazing mechanism includes a guide plate, a glaze outlet pipe, and a return pump. The tail end of the glaze outlet pipe is connected to the return pump, and the head end of the glaze outlet pipe faces downward and is located above the guide plate. The drying mechanism includes a fan, which is fixed to the top of a second support.

[0005] Preferably, the conveying mechanism includes at least two transmission wheel sets, at least two conveyor belts, a rotating shaft, and a drive motor. Each transmission wheel set includes a driving wheel and a driven wheel. A conveyor belt is fitted onto the driving wheel and the driven wheel of the same transmission wheel set. The rotating shaft connects to the corresponding driving wheel and the drive motor. The corresponding driven wheels are connected to each other via the rotating shaft. Rotating shaft support blocks are provided at both ends of the rotating shaft. The rotating shaft support blocks are fixed to the top of the first support. A conveyor belt support rod is provided at the top of the inner ring of the conveyor belt. A support plate is provided at the bottom of the drive motor. The support plate is fixed to the side wall of the first support.

[0006] Preferably, the bottom of the conveyor belt support rod of the dust removal mechanism and the drying mechanism is provided with a first support block, the bottom of the first support block is provided with a first support frame, the first support frame is "n" shaped, and the bottom ends of the first support frame are respectively fixed to the top of the left and right sides of the first bracket.

[0007] Preferably, the bottom of the conveyor belt support rod of the glazing mechanism is provided with a first support block and a second support block, the height of the second support block is greater than the height of the first support block, and both the first support block and the second support block are fixed to the top of the first support frame.

[0008] Preferably, the guide plate is inclined, and a third support block and a fourth support block are provided at the bottom of the guide plate. The height of the fourth support block is greater than the height of the third support block. The top surfaces of the third and fourth support blocks are both inclined surfaces with an inclination angle equal to the inclination angle of the guide plate. The guide plate has up to three side plates. No side plate is provided on the lowest side of the guide plate. A return flow tank is provided below the lowest side of the guide plate. The return flow tank and the return flow pump are connected by a return flow pipe.

[0009] Preferably, the glaze outlet tube is provided with a glaze outlet tube fixing plate on its side, the glaze outlet tube fixing plate is fixed to the side wall of the first bracket, the glaze outlet tube is fixed together with the glaze outlet tube fixing plate by cable ties, and the head end of the glaze outlet tube is inclined downward with an included angle of less than 90°.

[0010] Preferably, the dust removal brush includes bristles and a brush rod, the brush rod is fixed to the top of the first bracket, one end of the bristles is fixed to the upper side wall of the brush rod, and the bristles face the conveyor belt.

[0011] Preferably, the air outlet of the fan is connected to an air duct, and a third support frame and a fourth support frame are provided under the air duct. The third support frame and the fourth support frame are both "n" shaped. The bottom ends of the third support frame and the fourth support frame are respectively fixed to the top of the left and right sides of the first bracket. The fourth support frame is close to the fan, and the height of the third support frame is less than that of the fourth support frame.

[0012] Preferably, the driven wheels of the dust removal mechanism are all located inside and behind the driving wheels of the glazing mechanism, the driving wheels of the drying mechanism are all located inside and in front of the driven wheels of the glazing mechanism, and the horizontal distance between the transmission wheel sets remains unchanged.

[0013] Preferably, the bottom surface of the top plate of the second support is higher than the height of the conveyor belt after the molded tiles are placed, and the lowest point of the air duct is higher than the height of the conveyor belt after the molded tiles are placed.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a conveyor belt to transport the molded tiles, first removes the excess part of the side of the molded tiles by a dust removal brush, then applies glaze, and finally dries them by a fan, reducing manual handling and processing, and improving the production efficiency of molded tiles. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the molded tile glazing system of this utility model.

[0016] Figure 2 This is a front view of the molded tile glazing system of this utility model.

[0017] Figure 3This is a side view of the glazing system for molded tiles according to this utility model.

[0018] Figure 4 This is a schematic diagram of the dust removal mechanism of the molded tile glazing system of this utility model.

[0019] Figure 5 This is a schematic diagram of the glazing mechanism of the molded tile glazing system of this utility model.

[0020] Figure 6 This is a schematic diagram of the drying mechanism of the molding tile glazing system of this utility model.

[0021] Figure 7 This is a side view of the guide plate of the molding tile glazing system of this utility model.

[0022] Figure Descriptions: 1. Dust removal mechanism, 2. Glazing mechanism, 3. Drying mechanism, 4. First support, 41. Support plate, 42. First support frame, 43. First support block, 44. Second support block, 5. Conveying mechanism, 51. Drive motor, 52. Conveyor belt, 53. Rotary shaft, 54. Rotary shaft support block, 55. Drive wheel, 56. Driven wheel, 57. Conveyor belt support rod, 58. Transmission wheel set, 6. Dust removal brush, 61. Brush bristles, 62. Brush rod, 7. Guide plate, 71. Glaze outlet pipe, 72. Return pump, 73. Glaze outlet pipe fixing plate, 74. Cable tie, 75. Side plate, 76. Third support block, 77. Fourth support block, 78. Return tank, 79. Return pipe, 8. Fan, 81. Air duct, 82. Third support frame, 83. Fourth support frame, 9. Second support. Detailed Implementation

[0023] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.

[0024] Please refer to the reference. Figure 1 , Figure 2 and Figure 3 A molding tile glazing system according to an embodiment of the present invention includes a dust removal mechanism 1, a glazing mechanism 2, and a drying mechanism 3 arranged in sequence. Each of the dust removal mechanism 1, the glazing mechanism 2, and the drying mechanism 3 is provided with at least one conveying mechanism 5. The conveying mechanism 5 is mounted on a first support 4. The dust removal mechanism 1 includes at least two dust removal brushes 6, which are fixed to the top of the first support 4 on both sides of the conveying mechanism 5. The glazing mechanism 2 includes a guide plate 7, a glaze outlet pipe 71, and a return pump 72. The tail end of the glaze outlet pipe 71 is connected to the return pump 72, and the head end of the glaze outlet pipe 71 faces downward and is located above the guide plate 7. The drying mechanism 3 includes a fan 8, which is fixed to the top of a second support 9.

[0025] The dust removal mechanism 1 removes burrs from the sides of the molded tile, ensuring a smooth surface and reducing defective products. The glazing mechanism 2 applies glaze to the surface of the molded tile, and the drying mechanism 3 dries the glaze on the surface of the molded tile using a fan, thus achieving automated glazing, reducing manual handling and processing, and improving the production efficiency of molded tiles.

[0026] In one embodiment, such as Figure 1 and Figure 4 As shown, the conveying mechanism 5 includes at least two transmission wheel sets 58, at least two conveyor belts 52, a rotating shaft 53, and a drive motor 51. Each transmission wheel set 58 includes a driving wheel 55 and a driven wheel 56. The conveyor belt 52 is fitted onto the driving wheel 55 and the driven wheel 56 of the same transmission wheel set 58. The rotating shaft 53 connects the corresponding driving wheel 55 and the drive motor 51. The corresponding driven wheels 56 are connected to each other through the rotating shaft 53. Rotating shaft support blocks 54 are provided at both ends of the rotating shaft 53. The rotating shaft support blocks 54 are fixed to the top of the first bracket 4. The top of the inner ring of the conveyor belt 52 is provided with a conveyor belt support rod 57. The bottom of the drive motor 51 is provided with a support plate 41. The support plate 41 is fixed to the side wall of the first bracket 4. The drive motor 51 drives the rotating shaft 53 to rotate, which drives the driving wheel 55 to rotate, so that the conveyor belt 52 follows the driving wheel 55 to drive backward, which drives the driven wheel 56 to rotate. The rotating shaft support blocks 54 are used to support the rotating shaft 53, and the support plate 41 is used to support the drive motor 51.

[0027] In one embodiment, such as Figure 4 and Figure 6 As shown, the bottom of the conveyor belt support rod 57 of the dust removal mechanism 1 and the drying mechanism 3 is provided with a first support block 43. The bottom of the first support block 43 is provided with a first support frame 42. The first support frame 42 is "n" shaped. The bottom ends of the first support frame 42 are respectively fixed to the top of the left and right sides of the first bracket 4. The first support frame 42 and the first support block 43 jointly support the conveyor belt support rod 57. The conveyor belt support rod 57 is used to prevent the conveyor belt 52 from sagging and can also support the molded tiles.

[0028] In one embodiment, such as Figure 5 As shown, the bottom of the conveyor belt support rod 57 of the glazing mechanism 2 is provided with a first support block 43 and a second support block 44 respectively. The height of the second support block 44 is greater than the height of the first support block 43. The first support block 43 and the second support block 44 are both fixed to the top of the first support frame 42. The height of the second support block 44 is higher than the height of the first support block 43, so that a height difference is generated between the conveyor belts 52, causing the molded tile to tilt, so that excess glaze can flow down.

[0029] In one embodiment, such as Figure 5 and Figure 7As shown, the guide plate 7 is inclined. The bottom of the guide plate 7 is provided with a third support block 76 and a fourth support block 77. The height of the fourth support block 77 is greater than the height of the third support block 76. The top surfaces of the third support block 76 and the fourth support block 77 are both inclined surfaces with an inclination angle equal to the inclination angle of the guide plate 7. The guide plate 7 is provided with up to three side plates 75. The lowest side of the guide plate 7 is not provided with a side plate 75. A return tank 78 is provided below the lowest side of the guide plate 7. The return tank 78 and the return pump 72 are connected by a return pipe 79. The guide plate 7 is used to send excess glaze to the return tank 78. The return pump 72 sends the glaze to the top outlet of the glaze outlet pipe 71 to avoid glaze waste. The side plates 75 are used to prevent glaze from splashing out and adhering to the conveying mechanism 5, causing operational failure.

[0030] In one embodiment, such as Figure 5 and Figure 7 As shown, the glaze outlet pipe 71 is provided with a glaze outlet pipe fixing plate 73 on its side. The glaze outlet pipe fixing plate 73 is fixed to the side wall of the first bracket 4. The glaze outlet pipe 71 is fixed together with the glaze outlet pipe fixing plate 73 by a cable tie 74. The head end of the glaze outlet pipe 71 is inclined downward and the included angle is less than 90°, which facilitates the glaze to cover the upper surface of the molded tile. The fixing plate 73 is used to fix the glaze outlet pipe 71.

[0031] In one embodiment, such as Figure 3 and Figure 4 As shown, the dust removal brush 6 includes bristles 61 and a brush rod 62. The brush rod 62 is fixed to the top of the first bracket 4. One end of the bristles 61 is fixed to the upper side wall of the brush rod 62. The bristles 61 face the conveyor belt 52. The distance between the innermost ends of the bristles 61 is equal to or less than the length of the molded tile in the direction perpendicular to the transmission of the conveyor belt 52. The bristles 61 are used to remove the burrs on the side wall of the molded tile and also play a certain guiding role.

[0032] In one embodiment, such as Figure 3 and Figure 6 As shown, the air outlet of the fan 8 is connected to the air duct 81. The air duct 81 is provided with a third support frame 82 and a fourth support frame 83. The third support frame 82 and the fourth support frame 83 are both "n" shaped. The bottom ends of the third support frame 82 and the fourth support frame 83 are respectively fixed to the top of the left and right sides of the first bracket 4. The fourth support frame 83 is close to the fan 8. The height of the third support frame 82 is less than that of the fourth support frame 83. The third support frame 82 and the fourth support frame 83 are used to support the air duct 81 and make the air duct 81 tilt downward so that the air outlet is close to the molded tile, which is convenient for drying the glaze.

[0033] In one embodiment, such as Figure 1As shown, the driven wheels 56 of the dust removal mechanism 1 are all located inside the driving wheels 55 of the glazing mechanism 2 and behind the driving wheels 55 of the glazing mechanism 2. The driving wheels 55 of the drying mechanism 3 are all located inside the driven wheels 56 of the glazing mechanism 2 and in front of the driven wheels 56 of the glazing mechanism 2. The horizontal distance between the transmission wheel sets 58 remains unchanged, which facilitates the transmission of the molded tiles.

[0034] In one embodiment, such as Figure 2 and Figure 3 As shown, the bottom surface of the top plate of the second support 9 is higher than the height of the conveyor belt 52 after the molded tile is placed, and the lowest point of the air duct 81 is higher than the height of the conveyor belt 52 after the molded tile is placed, so as to avoid the molded tile being blocked by the second support 9 or the air duct 81, causing the conveying to be interrupted.

[0035] Usage: Combine Figures 1-7 As shown, the drive motor 51 drives the rotating shaft 53 to rotate, which in turn drives the drive wheel 55 to rotate, causing the conveyor belt 52 to follow the drive wheel 55 to rotate, which in turn drives the driven wheel 56 to rotate. The molded tile is conveyed backward along with the conveyor belt 52. The dust removal mechanism 1 removes the burrs on the side of the molded tile to ensure that the surface of the molded tile is smooth and to reduce defective products. The glazing mechanism 2 applies glaze to the surface of the molded tile. The drying mechanism 3 dries the glaze on the surface of the molded tile with a fan, realizing automated glazing, reducing manual handling and processing, and improving the production efficiency of molded tiles.

[0036] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.

Claims

1. A system for the glazing of a press-moulded tile, characterised in that: The device includes a dust removal mechanism (1), a glazing mechanism (2), and a drying mechanism (3) arranged in sequence. Each of the dust removal mechanism (1), the glazing mechanism (2), and the drying mechanism (3) is provided with at least one conveying mechanism (5). The conveying mechanism (5) is mounted on a first support (4). The dust removal mechanism (1) includes at least two dust removal brushes (6). The dust removal brushes (6) are fixed on the top of the first support (4) on both sides of the conveying mechanism (5). The glazing mechanism (2) includes a guide plate (7), a glaze outlet pipe (71), and a return pump (72). The tail end of the glaze outlet pipe (71) is connected to the return pump (72). The head end of the glaze outlet pipe (71) is downward and located above the guide plate (7). The drying mechanism (3) includes a fan (8). The fan (8) is fixed on the top of a second support (9).

2. The press glazing system of claim 1, wherein: The conveying mechanism (5) includes at least two transmission wheel sets (58), at least two conveyor belts (52), a rotating shaft (53), and a drive motor (51). The transmission wheel set (58) includes a driving wheel (55) and a driven wheel (56). The conveyor belt (52) is fitted on the driving wheel (55) and the driven wheel (56) of the same transmission wheel set (58). The rotating shaft (53) connects the corresponding driving wheel (55) and the drive motor (51). The corresponding driven wheels (56) are connected by the rotating shaft (53). The rotating shaft (53) is provided with rotating shaft support blocks (54) at both ends. The rotating shaft support blocks (54) are fixed to the top of the first bracket (4). The top of the inner ring of the conveyor belt (52) is provided with a conveyor belt support rod (57). The bottom of the drive motor (51) is provided with a support plate (41). The support plate (41) is fixed to the side wall of the first bracket (4).

3. The molding tile glazing system as described in claim 1, characterized in that: The bottom of the conveyor belt support rod (57) of the dust removal mechanism (1) and the drying mechanism (3) is provided with a first support block (43), and the bottom of the first support block (43) is provided with a first support frame (42). The first support frame (42) is "n" shaped, and the two ends of the bottom of the first support frame (42) are respectively fixed to the top of the left and right sides of the first bracket (4).

4. The molding tile glazing system as described in claim 1, characterized in that: The bottom of the conveyor belt support rod (57) of the glazing mechanism (2) is provided with a first support block (43) and a second support block (44). The height of the second support block (44) is greater than the height of the first support block (43). The first support block (43) and the second support block (44) are both fixed to the top of the first support frame (42).

5. The molding tile glazing system as described in claim 1, characterized in that: The guide plate (7) is inclined. The bottom of the guide plate (7) is provided with a third support block (76) and a fourth support block (77). The height of the fourth support block (77) is greater than the height of the third support block (76). The top surfaces of the third support block (76) and the fourth support block (77) are both inclined surfaces with an inclination angle equal to the inclination angle of the guide plate (7). The guide plate (7) is provided with up to three side plates (75). The lowest side of the guide plate (7) is not provided with a side plate (75). The lowest side of the guide plate (7) is provided with a return tank (78). The return tank (78) and the return pump (72) are connected by a return pipe (79).

6. The molding tile glazing system as described in claim 1, characterized in that: The glaze outlet tube (71) is provided with a glaze outlet tube fixing plate (73) on its side. The glaze outlet tube fixing plate (73) is fixed to the side wall of the first bracket (4). The glaze outlet tube (71) is fixed together with the glaze outlet tube fixing plate (73) by a cable tie (74). The head end of the glaze outlet tube (71) is tilted downward and the included angle is less than 90°.

7. The molding tile glazing system as described in claim 1, characterized in that: The dust removal brush (6) includes bristles (61) and a brush rod (62). The brush rod (62) is fixed to the top of the first bracket (4). One end of the bristles (61) is fixed to the upper side wall of the brush rod (62). The bristles (61) face the conveyor belt (52).

8. The molding tile glazing system as described in claim 1, characterized in that: The air outlet of the fan (8) is connected to the air duct (81). The air duct (81) is provided with a third support frame (82) and a fourth support frame (83). The third support frame (82) and the fourth support frame (83) are both "n" shaped. The bottom ends of the third support frame (82) and the fourth support frame (83) are respectively fixed to the top of the left and right sides of the first bracket (4). The fourth support frame (83) is close to the fan (8). The height of the third support frame (82) is less than that of the fourth support frame (83).

9. The molding tile glazing system as described in claim 2, characterized in that: The driven wheels (56) of the dust removal mechanism (1) are all located inside the driving wheel (55) of the glazing mechanism (2) and behind the driving wheel (55) of the glazing mechanism (2). The driving wheels (55) of the drying mechanism (3) are all located inside the driven wheels (56) of the glazing mechanism (2) and in front of the driven wheels (56) of the glazing mechanism (2). The horizontal distance between the transmission wheel sets (58) remains unchanged.

10. The molding tile glazing system as described in claim 8, characterized in that: The height of the bottom surface of the top plate of the second bracket (9) is higher than the height of the conveyor belt (52) after the molded tile is placed, and the height of the lowest point of the air duct (81) is higher than the height of the conveyor belt (52) after the molded tile is placed.

Images