Ceramic corrugated packing former

By introducing a feeding device and a water mist cooling system into the ceramic corrugated filler molding machine, the problems of non-standard feeding and uneven cooling were solved, achieving efficient molding and high-quality cooling.

CN224334683UActive Publication Date: 2026-06-09PINGXIANG HENGXI CHEM PACKING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINGXIANG HENGXI CHEM PACKING CO LTD
Filing Date
2025-06-12
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing ceramic corrugated packing molding machines have low and non-standard feeding efficiency, are prone to errors, have many molding defects, and the cooling method makes the finished product easy to break.

Method used

The feeding device is used to manually adjust the material storage on the feeding roller and automatically discharge the material. Combined with a water mist cooling device, the material is slowly cooled to ensure standardized material quantity and molding quality.

Benefits of technology

It improves feeding efficiency and molding quality, ensures uniform cooling of finished products, and reduces the risk of product breakage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224334683U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of ceramic corrugated filler forming machines, it includes mainboard, the upper surface of the mainboard is fixedly connected with base, the upper surface of the base is provided with feeding device, the upper surface of the feeding device is fixedly connected with hinge, the rear surface of the hinge is fixedly connected with cover plate, the upper surface of the cover plate is fixedly connected with handle, the upper surface of the mainboard is fixedly connected with former, the upper surface of the mainboard is provided with cooling device. Through the above structure, by setting feeding device and cooling device, the amount that good feeding roller can store is manually adjusted by setting feeding device, and then it can rotate, namely automatic blanking feeding, make the amount of material also standardization while improving feeding speed, effectively improve the efficiency of feeding and forming quality, slowly cooling finished product by setting cooling device using water mist, make cooling effect more average, and finished product quality is better.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic packing technology, specifically a ceramic corrugated packing forming machine. Background Technology

[0002] Ceramic corrugated packing is widely used in gas-liquid, gas-solid, and liquid-solid mass transfer processes in industries such as chemical, petroleum, and environmental protection. Existing ceramic corrugated packing molding machines generally suffer from several drawbacks. The raw material must be weighed manually before being added to the machine, resulting in extremely low feeding efficiency and a high risk of errors leading to molding defects. Furthermore, existing ceramic cooling devices typically use direct water pouring, which, while quickly lowering the temperature, can cause the finished product to crack. Therefore, there is an urgent need for a new ceramic corrugated packing molding machine that can overcome the shortcomings of existing technologies. Summary of the Invention

[0003] This utility model provides a ceramic corrugated filler molding machine, which can automatically feed materials by manually adjusting the amount that the feeding roller can hold through a feeding device and then rotating it. This increases the feeding speed and standardizes the amount of material, effectively improving the feeding efficiency and molding quality. Furthermore, by setting up a cooling device, water mist is used to slowly cool the finished product, making the cooling effect more even and the finished product quality better.

[0004] To achieve the above objectives, a ceramic corrugated filler forming machine is provided, comprising a main board, a base fixedly connected to the upper surface of the main board, a feeding device provided on the upper surface of the base, a hinge fixedly connected to the upper surface of the feeding device, a cover plate fixedly connected to the rear surface of the hinge, a handle fixedly connected to the upper surface of the cover plate, a forming device fixedly connected to the upper surface of the main board, and a cooling device provided on the upper surface of the main board. The cover plate is provided to facilitate preventing debris from falling into the funnel.

[0005] According to the ceramic corrugated filler forming machine, the feeding device includes a protective shell, a transmission belt, a feeding tray, a mounting frame, a funnel, a conveying pipe, a stepper motor, a rotating rod, a feeding roller, a material holding port, a hydraulic rod, and a hydraulic press. The protective shell is fixedly connected to the upper surface of the main board. The protective shell is provided to facilitate the protection of the internal structure.

[0006] According to the ceramic corrugated filler forming machine, the transmission belt is fixedly connected to the inner surface of the protective shell, the feeding disc is fixedly connected to the upper surface of the transmission belt, the mounting frame is fixedly connected to the upper surface of the protective shell, and the funnel is fixedly connected to the inner surface of the mounting frame. The funnel is provided to facilitate the uniform entry of materials into the feeding roller.

[0007] According to the ceramic corrugated filler forming machine, the conveying pipe is fixedly connected to the lower surface of the funnel, the stepper motor is fixedly connected to the inner left side surface of the protective shell, the rotating rod is fixedly connected to the output end of the right side surface of the stepper motor, and the feeding roller is fixedly connected to the other end of the rotating rod. The rotating rod is set to facilitate the rotation of the feeding roller.

[0008] According to the ceramic corrugated filler forming machine, the material inlet is fixedly disposed on the annular surface of the feeding roller, the hydraulic rod is movably connected to the inner annular surface of the feeding roller, and the hydraulic press is fixedly connected to the other end of the hydraulic rod. The hydraulic press is provided to facilitate the movement of the hydraulic rod to change the position of the feeding roller.

[0009] According to the ceramic corrugated filler molding machine, the cooling device includes a cooling channel, a slide rail, a slider motor, a rotary motor, a rotating disk, a water storage tank, a water supply pipe, a water delivery pipe, and a sprayer. The cooling channel is fixedly connected to the upper surface of the main board, the slide rail is fixedly connected to the upper surface of the main board, the slider motor is slidably connected to the upper surface of the slide rail, the rotary motor is fixedly connected to the upper surface of the slider motor, and the rotating disk is fixedly connected to the upper surface output end of the rotary motor. The slider motor is provided to facilitate the movement of the rotating disk.

[0010] According to the ceramic corrugated filler molding machine, the water storage tank is fixedly connected to the upper surface of the cooling channel, the water supply pipe is fixedly connected to the upper surface of the water storage tank, the water delivery pipe is fixedly connected to the left and right sides of the water storage tank, and the sprayer is fixedly connected to the other end of the water delivery pipe. The sprayer is provided to facilitate the spraying of water mist to cool the finished product.

[0011] The beneficial effects of this utility model are as follows: By setting up a feeding device and a cooling device, the amount that the feeding roller can store can be manually adjusted by setting up the feeding device and then rotating it to automatically feed the material. This increases the feeding speed and standardizes the amount of material, effectively improving the feeding efficiency and molding quality. Furthermore, by setting up a cooling device, water mist is used to slowly cool the finished product, making the cooling effect more uniform and the finished product quality better.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0014] Figure 1 This is a schematic diagram of the overall structure of a ceramic corrugated packing forming machine according to the present invention;

[0015] Figure 2 This is a front view of the overall structure of a ceramic corrugated packing forming machine according to this utility model;

[0016] Figure 3 This is a cross-sectional view of the feeding device of a ceramic corrugated filler forming machine according to the present invention.

[0017] Figure 4 This is a schematic diagram of the cooling device for a ceramic corrugated filler forming machine according to the present invention.

[0018] Legend:

[0019] 1. Mainboard; 2. Base; 3. Feeding device; 301. Protective shell; 302. Transmission belt; 303. Feeding tray; 304. Mounting bracket; 305. Funnel; 306. Feeding pipe; 307. Stepper motor; 308. Rotating rod; 309. Feeding roller; 310. Material outlet; 311. Hydraulic rod; 312. Hydraulic press; 4. Hinge; 5. Cover plate; 6. Handle; 7. Forming device; 8. Cooling device; 801. Cooling channel; 802. Slide rail; 803. Slider motor; 804. Rotary motor; 805. Rotary disk; 806. Water storage tank; 807. Water supply pipe; 808. Water delivery pipe; 809. Sprayer. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] Reference Figures 1 to 4 This utility model embodiment discloses a ceramic corrugated filler molding machine, which includes a main board 1, a base 2 fixedly connected to the upper surface of the main board 1, a feeding device 3 provided on the upper surface of the base 2, a hinge 4 fixedly connected to the upper surface of the feeding device 3, a cover plate 5 fixedly connected to the rear side surface of the hinge 4, a handle 6 fixedly connected to the upper surface of the cover plate 5, a molding device 7 fixedly connected to the upper surface of the main board 1, and a cooling device 8 provided on the upper surface of the main board 1. The molding device 7 is an existing molding and drying integrated machine.

[0022] The feeding device 3 includes a protective shell 301, a transmission belt 302, a feeding disc 303, a mounting frame 304, a funnel 305, a conveying pipe 306, a stepper motor 307, a rotating rod 308, a feeding roller 309, a material outlet 310, a hydraulic rod 311, and a hydraulic press 312. The protective shell 301 is fixedly connected to the upper surface of the main board 1. The transmission belt 302 is fixedly connected to the inner surface of the protective shell 301, the feeding disc 303 is fixedly connected to the upper surface of the transmission belt 302, the mounting frame 304 is fixedly connected to the upper surface of the protective shell 301, and the funnel 305 is fixedly connected to the inner surface of the mounting frame 304. The conveying pipe 306 is fixedly connected to the lower surface of the funnel 305, the stepper motor 307 is fixedly connected to the inner left surface of the protective shell 301, the rotating rod 308 is fixedly connected to the output end of the right surface of the stepper motor 307, and the feeding roller 309 is fixedly connected to the other end of the rotating rod 308. The feeding port 310 is fixedly set on the annular surface of the feeding roller 309. The hydraulic rod 311 is movably connected to the inner annular surface of the feeding roller 309. The hydraulic press 312 is fixedly connected to the other end of the hydraulic rod 311. A sleeve is slidably connected to the annular surface of the feeding roller 309. The sleeve prevents too much powder from flowing out of the feeding port 310 when the feeding roller 309 rotates. Even if it does flow out, it will enter the feeding tray 303 along the sleeve.

[0023] The cooling device 8 includes a cooling channel 801, a slide rail 802, a slider motor 803, a rotary motor 804, a rotating disk 805, a water storage tank 806, a water supply pipe 807, a water delivery pipe 808, and a sprayer 809. The cooling channel 801 is fixedly connected to the upper surface of the main board 1. The slide rail 802 is fixedly connected to the upper surface of the main board 1. The slider motor 803 is slidably connected to the upper surface of the slide rail 802. The rotary motor 804 is fixedly connected to the upper surface of the slider motor 803. The rotating disk 805 is fixedly connected to the upper surface output end of the rotary motor 804. The water storage tank 806 is fixedly connected to the upper surface of the cooling channel 801, the water supply pipe 807 is fixedly connected to the upper surface of the water storage tank 806, the water supply pipe 808 is fixedly connected to the left and right sides of the water storage tank 806, the sprayer 809 is fixedly connected to the other end of the water supply pipe 808, the bottom of the rotating disk 805 is provided with many small holes to facilitate the water mist to condense into water droplets and flow out from the bottom small holes, the slider motor 803 and the rotating motor 804 both use waterproof structure, and the sprayer 809 is an existing nozzle that can atomize water into water mist and spray it out.

[0024] Working principle: In use, first use handle 6 to open cover 5, then turn on hydraulic press 312. Hydraulic press 312 controls hydraulic rod 311 to move, thereby changing the size of the overlapping area between the material holding port 310 and the conveying pipe 306. Then, according to the amount of ceramic powder required for molding, add ceramic powder into funnel 305. The ceramic powder is conveyed through funnel 305 to conveying pipe 306 and then enters the material holding port 310 through conveying pipe 306. Then, turn on stepper motor 307 to drive rotating rod 308 to rotate, thereby driving the feeding. Roller 309 rotates, and after rotating above the feeding tray 303, the ceramic powder falls into the feeding tray 303. Then, the transmission belt 302 is turned on to drive the feeding tray 303 into the forming device 7. The forming device 7 processes and shapes the ceramic powder. The shaped ceramic is placed on the rotating disk 805 by the clamps in the forming device 7. Then, the slider motor 803 drives the rotating disk 805 to move to the center of the channel. Then, the sprayer 809 is turned on to spray water mist onto the ceramic for cooling. At the same time, the rotary motor 804 is turned on to drive the rotating disk 805 to rotate so that the cooling is more uniform.

[0025] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A ceramic corrugated packing forming machine, characterized in that, Includes a motherboard (1), a base (2) is fixedly connected to the upper surface of the motherboard (1), a feeding device (3) is provided on the upper surface of the base (2), a hinge (4) is fixedly connected to the upper surface of the feeding device (3), a cover plate (5) is fixedly connected to the rear surface of the hinge (4), a handle (6) is fixedly connected to the upper surface of the cover plate (5), a forming device (7) is fixedly connected to the upper surface of the motherboard (1), and a cooling device (8) is provided on the upper surface of the motherboard (1).

2. The ceramic corrugated packing forming machine according to claim 1, characterized in that, The feeding device (3) includes a protective shell (301), a transmission belt (302), a feeding tray (303), a mounting frame (304), a funnel (305), a conveying pipe (306), a stepper motor (307), a rotating rod (308), a feeding roller (309), a material holding port (310), a hydraulic rod (311), and a hydraulic press (312). The protective shell (301) is fixedly connected to the upper surface of the main board (1).

3. A ceramic corrugated packing forming machine according to claim 2, characterized in that, The transmission belt (302) is fixedly connected to the inner surface of the protective shell (301), the feeding tray (303) is fixedly connected to the upper surface of the transmission belt (302), the mounting bracket (304) is fixedly connected to the upper surface of the protective shell (301), and the funnel (305) is fixedly connected to the inner surface of the mounting bracket (304).

4. A ceramic corrugated packing forming machine according to claim 3, characterized in that, The feeding pipe (306) is fixedly connected to the lower surface of the funnel (305), the stepper motor (307) is fixedly connected to the inner left side surface of the protective shell (301), the rotating rod (308) is fixedly connected to the output end of the right side surface of the stepper motor (307), and the feeding roller (309) is fixedly connected to the other end of the rotating rod (308).

5. A ceramic corrugated packing forming machine according to claim 4, characterized in that, The material inlet (310) is fixedly disposed on the annular surface of the feeding roller (309), the hydraulic rod (311) is movably connected to the inner annular surface of the feeding roller (309), and the hydraulic press (312) is fixedly connected to the other end of the hydraulic rod (311).

6. A ceramic corrugated packing forming machine according to claim 1, characterized in that, The cooling device (8) includes a cooling channel (801), a slide rail (802), a slider motor (803), a rotary motor (804), a rotating disk (805), a water storage tank (806), a water supply pipe (807), a water delivery pipe (808), and a sprayer (809). The cooling channel (801) is fixedly connected to the upper surface of the main board (1), the slide rail (802) is fixedly connected to the upper surface of the main board (1), the slider motor (803) is slidably connected to the upper surface of the slide rail (802), the rotary motor (804) is fixedly connected to the upper surface of the slider motor (803), and the rotating disk (805) is fixedly connected to the upper surface output end of the rotary motor (804).

7. A ceramic corrugated packing forming machine according to claim 6, characterized in that, The water storage tank (806) is fixedly connected to the upper surface of the cooling channel (801), the water supply pipe (807) is fixedly connected to the upper surface of the water storage tank (806), the water delivery pipe (808) is fixedly connected to the left and right sides of the water storage tank (806), and the sprayer (809) is fixedly connected to the other end of the water delivery pipe (808).