Automatic 3M film pasting mechanism for friction plate

Abstract

A kind of automatic 3M film pasting mechanism of friction plate, including cabinet, the conveying mechanism of 3M film is provided in the cabinet, the suction mechanism of 3M film, the front side of the cabinet is equipped with the conveying belt of conveying friction plate, the suction mechanism includes suction cup, the suction cup is movably installed on suction cup frame, the suction cup frame is installed on the drive mechanism that can drive suction cup to move to corresponding position suction 3M film or paste 3M film to friction plate on.The utility model optimizes operation process, and changes into automatic film tearing, focusing, film pasting for originally needing manual film tearing, pasting, to further reduce the labor of production process, improve efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of friction pad manufacturing technology, specifically relating to an automatic 3M film application mechanism for friction pads. Background Technology

[0002] With the rise of the electric vehicle market and the increasing demands for vehicle noise reduction, sound-absorbing sheets alone are no longer sufficient to meet noise requirements. Therefore, some products require 3M films to improve specific types of noise, further strengthening the application of 3M. Currently, 3M film application involves manually peeling off the film and then applying it to the friction pad, which is inefficient. Summary of the Invention

[0003] To overcome the shortcomings of existing technologies, this utility model proposes an automatic 3M film application mechanism for friction pads, which optimizes the operation process by changing the original manual film peeling and application to automatic film peeling, focusing, and application, thereby reducing labor in the production process and improving efficiency.

[0004] The technical solution adopted in this utility model is:

[0005] An automatic 3M film application mechanism for friction pads includes a cabinet. The cabinet contains a 3M film conveying mechanism and a 3M film suction mechanism. A conveyor belt for conveying friction pads is installed on the front side of the cabinet. The suction mechanism includes a suction cup, which is movably mounted on a suction cup holder. The suction cup holder is mounted on a drive mechanism that can drive the suction cup to a corresponding position to suction or apply the 3M film to the friction pad.

[0006] Furthermore, the driving mechanism includes left and right drive motors and front and rear drive motors. The suction cup frame is connected to the left and right drive motors that can drive it to move left and right, and the left and right drive motors are connected to the front and rear drive motors that drive it to move back and forth.

[0007] Furthermore, an anti-stick plate is installed below the suction mechanism, and the conveying mechanism can convey 3M film to the anti-stick plate.

[0008] Furthermore, a sensor is provided at the anti-stick plate to detect the position of the 3M film.

[0009] Furthermore, the conveying mechanism includes a tape support for mounting the 3M film unloading roll, a recycling support for retrieving the 3M film bottom tape is installed below the tape support, and a rotary support is provided on the rear side of the anti-stick plate for separating the 3M film onto the anti-stick plate and rotating the 3M film bottom tape to the recycling support.

[0010] Furthermore, guide rollers are provided between the tape carrier, the recycling carrier, and the rotary carrier.

[0011] Furthermore, the recycling bracket is connected to a drive motor that drives its rotation to collect the 3M film bottom belt.

[0012] Furthermore, the rotary support is provided with a pressure block that works with it to separate the 3M film onto the anti-stick plate.

[0013] Furthermore, the cabinet is equipped with an upper camera above the conveyor belt to take pictures of the friction plates.

[0014] Furthermore, a lower camera for taking pictures of the 3M film is installed below the front side of the cabinet on the anti-stick panel.

[0015] The beneficial effects of this utility model are: optimizing the operation process, changing the original manual film peeling and film application to automatic film peeling, focusing, and film application, thereby reducing labor in the production process and improving efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the main structure of this utility model.

[0018] Figure 3 This is a side view of the structure of this utility model.

[0019] Figure 4 This is a side view of the internal structure of this utility model.

[0020] Figure 5 This is a top view of the internal structure of this utility model. Detailed Implementation

[0021] The present invention will be further described below with reference to specific embodiments, but the present invention is not limited to these specific embodiments. Those skilled in the art should recognize that the present invention covers all alternatives, improvements and equivalents that may be included within the scope of the claims.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more, unless otherwise expressly defined.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] See Figure 1-5This embodiment provides an automatic 3M film application mechanism for friction pads, including a cabinet 1. The cabinet 1 houses a 3M film conveying mechanism and a 3M film suction mechanism. A conveyor belt 2 for conveying friction pads is installed on the front side of the cabinet 1. The suction mechanism includes a suction cup 3, which is movably mounted on a suction cup frame 4. The suction cup frame 4 is mounted on a drive mechanism that moves the suction cup to a corresponding position to suction or apply the 3M film to the friction pad. In this embodiment, the suction cup 3 has three suction ports, the distribution of which can be customized according to the shape and size of the 3M film. The suction cup 3 is a vacuum suction cup.

[0026] The driving mechanism described in this embodiment includes left and right drive motors 5 and front and rear drive motors 6. The suction cup frame 4 is connected to the left and right drive motors 5, which drive it to move left and right. The left and right drive motors 5 are connected to the front and rear drive motors 6, which drive it to move back and forth. Specifically, the left and right drive motors 5 are connected to the suction cup frame 4 via left and right tracks 7. The suction cup frame 4 is movably connected to left and right guide rails 8. The left and right drive motors 5 are mounted on the left and right guide rails 8. The left and right drive motors 5 drive the suction cup frame 4 to move left and right along the left and right guide rails 8 via the left and right tracks 7, that is, the suction cup 3 can move left and right synchronously. The left and right guide rails 8 are connected to the front and rear drive motors 6 via front and rear tracks 9. The left and right guide rails 8 are movably connected to the front and rear guide rails 10. The front and rear drive motors 6 are mounted on the front and rear guide rails 10. The left and right drive motors 5 drive the suction cup frame 4 to move back and forth along the front and rear guide rails 10 via the front and rear tracks 9, thereby driving the suction cup frame 4 to move back and forth, that is, the suction cup 3 can move back and forth synchronously.

[0027] In this embodiment, an anti-stick plate 11 is installed below the suction mechanism, and the conveying mechanism can convey 3M film onto the anti-stick plate 11. A sensing sensor 13 is provided on the anti-stick plate 11 to detect the arrival of the 3M film. After the sensing sensor 13 detects that the 3M film on the anti-stick plate 11 is in place, the suction cup 3 can be activated to suction the 3M film.

[0028] The conveying mechanism described in this embodiment includes a tape support 15 for mounting the 3M film feed roll 14, a recovery support 16 for retrieving the 3M film bottom tape 17 below the tape support 15, and a rotary support 18 for separating the 3M film onto the anti-stick plate 11 and rotating the 3M film bottom tape 17 back to the recovery support 16 on the rear side of the anti-stick plate 11. The 3M film tape 19 of the 3M film feed roll 14 winds back onto the 3M film bottom tape 17 to the recovery support 16 after passing through the rotary support 18. Guide rollers 20 are provided between the tape support 15, the recovery support 16, and the rotary support 18, and the two guide rollers 20 are staggered front to back and top to bottom. The recovery support 16 is connected to a drive motor 21 that drives its rotation to retrieve the 3M film bottom tape 17. A pressure block 12 is provided on the rotary support 18 to cooperate with it in separating the 3M film onto the anti-stick plate 11. When the drive motor 21 is activated, the recovery bracket 16 recovers the 3M film bottom strip 17, and the 3M film roll 19 is conveyed forward to between the rotary bracket 18 and the pressure block 12. Since the front end of the rotary bracket 18 is a pointed structure, the 3M film on the 3M film roll 19 separates from the 3M film bottom strip 17 at the tip. Under the pressure of the pressure block 12, the 3M film can move forward along the anti-stick plate 11 and completely separate from the 3M film bottom strip 17. Since the anti-stick plate 11 is anti-stick, the 3M film is only adsorbed on the anti-stick plate 11, which facilitates the suction cup 3 to pick it up.

[0029] In this embodiment, the cabinet 1 has an upper camera 22 installed above the conveyor belt 2 to photograph the friction pad. The cabinet 1 also has a lower camera 23 installed below the front side of the anti-stick plate 11 to photograph the 3M film. This invention allows the drive mechanism to match the photos taken by the upper camera 22 and the lower camera 23, and then drive the suction cup holder 4 to the corresponding position according to the corresponding instructions for 3M film adhesion.

[0030] In this embodiment, the cabinet 1 is also equipped with a display screen 24, which can display corresponding status information. A light grating 25 is also provided on the front side of the cabinet 1 to ensure operator safety. The conveyor belt 2 passes through the front side of the cabinet 1, and a pressure bar 26 is provided on the inlet side of the conveyor belt 2 to block or allow the friction pads to pass through. The friction pads, after the film is applied, are sent out of the cabinet 1 via the conveyor belt 2. The bottom of the cabinet 1 can also be equipped with casters and support feet.

[0031] In this embodiment, the drive motor, left and right drive motors, and front and rear drive motors are conventional servo motors, and the sensing sensors are conventional sensing sensors.

[0032] This utility model optimizes the operation process, changing the original manual film peeling and application to automatic film peeling, focusing, and application, thereby reducing labor in the production process and improving efficiency.

Claims

1. An automatic 3M film application mechanism for friction pads, comprising a cabinet, characterized in that: The cabinet is equipped with a 3M film conveying mechanism and a 3M film suction mechanism. A conveyor belt for conveying friction pads is installed on the front side of the cabinet. The suction mechanism includes a suction cup, which is mounted on a suction cup frame that can move up and down. The suction cup frame is mounted on a drive mechanism that can drive the suction cup to move to the corresponding position to suction 3M film or apply 3M film to the friction pad.

2. The automatic 3M film application mechanism for friction pads according to claim 1, characterized in that: The driving mechanism includes left and right drive motors and front and rear drive motors. The suction cup frame is connected to the left and right drive motors that can drive it to move left and right. The left and right drive motors are connected to the front and rear drive motors that drive it to move back and forth.

3. The automatic 3M film application mechanism for friction pads according to claim 1, characterized in that: An anti-stick plate is installed below the suction mechanism, and the conveying mechanism can convey 3M film to the anti-stick plate.

4. The automatic 3M film application mechanism for friction pads according to claim 3, characterized in that: The anti-stick plate is equipped with a sensor that detects the position of the 3M film.

5. The automatic 3M film application mechanism for friction pads according to claim 3, characterized in that: The conveying mechanism includes a tape support for mounting the 3M film feed roll, a recycling support for retrieving the 3M film bottom tape is installed below the tape support, and a rotary support is provided on the rear side of the anti-stick plate to separate the 3M film onto the anti-stick plate and rotate the 3M film bottom tape to the recycling support.

6. The automatic 3M film application mechanism for friction pads according to claim 5, characterized in that: Guide rollers are provided between the tape winding support, the recycling support, and the rotary support.

7. The automatic 3M film application mechanism for friction pads according to claim 5, characterized in that: The recycling bracket is connected to a drive motor that drives its rotation to collect the 3M film bottom belt.

8. The automatic 3M film application mechanism for friction pads according to claim 5, characterized in that: The rotary support is equipped with a pressure block that works with it to separate the 3M film onto the anti-stick plate.

9. The automatic 3M film application mechanism for friction pads according to claim 1, characterized in that: The cabinet has an upper camera installed above the conveyor belt to take pictures of the friction plates.

10. The automatic 3M film application mechanism for friction pads according to claim 4, characterized in that: The cabinet has a lower camera installed below the front side of the anti-stick panel to take pictures of the 3M film.

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