Insulator product transfer rack

By designing an interval mechanism for the insulator product transfer frame, the composite insulators are prevented from colliding with each other during movement, thus solving the problem of damage to fragile insulating parts in the existing technology and realizing the safe transfer of insulator products.

CN224336210UActive Publication Date: 2026-06-09LILING VICORE ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LILING VICORE ELECTRIC CO LTD
Filing Date
2025-08-01
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

During the movement of existing transfer devices, composite insulators are prone to collisions due to vibration, especially ceramic or glass insulators, which are easily scratched or cracked.

Method used

An insulator product transfer rack was designed, comprising a base, columns, support rods, and a spacing mechanism. The spacing mechanism consists of a rotating sleeve, a rotating shaft, a partition plate, and a partition rod. The rotating sleeve is correspondingly set with the support rod. The partition plate has mounting holes, and the partition rod is detachably connected and equipped with a spring and a buffer layer to prevent collision.

Benefits of technology

It effectively prevents composite insulators from colliding with each other during movement, protects the surface of the insulation components, and avoids scratches and cracks.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the technical field of power auxiliary equipment, specifically an insulator product transfer frame, including a base, a column, a support rod, and a spacing mechanism. The spacing mechanism includes a rotating sleeve, a rotating shaft, a partition plate, and a partition rod. The rotating sleeve is fixed to the column and corresponds one-to-one with the support rod. The rotating shaft is movably installed in the rotating sleeve, and the partition plate is fixed to the end of the rotating shaft. A row of mounting holes is provided on the partition plate for fixing and installing the partition rod. The insulator product transfer frame of this utility model, by setting the spacing mechanism, can effectively prevent friction and collision between adjacent insulator products during movement, avoiding damage to the relevant surfaces of the products.
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Description

Technical Field

[0001] This utility model relates to the field of power auxiliary equipment technology, specifically to an insulator product transfer rack. Background Technology

[0002] Composite insulators are indispensable key insulation devices in power systems, widely used in high-voltage and ultra-high-voltage transmission lines, substations, and other fields due to their superior performance. Composite insulator products generally consist of a core rod, insulating components, and fittings; a high-strength core rod serves as the load-bearing framework, high-performance insulating components provide reliable insulation protection, and precision fittings ensure a stable connection. The insulating components can be made from high-quality insulating materials such as silicone rubber, special ceramics, or tempered glass, depending on the application scenario. Each material undergoes rigorous screening and special processing to ensure long-term stable operation of the product in various harsh environments.

[0003] In the production process of composite insulators, multiple processing or testing procedures are required. Therefore, small transfer racks (or transfer vehicles) are often used for transporting composite insulator products between different processing (testing) workshops. CN203666715U discloses a novel composite insulator material transfer vehicle, which mainly includes a frame, handles, supports, and wheels. The outer end of the supports gradually tilts upwards to prevent products from slipping. This avoids the core rods placed on the supports falling to the ground due to shaking during transportation. Workers place the core rods sequentially on the core rod placement supports, and once full, one worker can simply drag the vehicle, saving labor. However, in this transfer device, the insulating components of adjacent insulator products placed on the same set of supports are prone to collision and friction due to shaking. This is especially true for insulator products using ceramic or glass materials, which are fragile. During dragging, the surfaces of the insulating components are more likely to be scratched or even cracked due to mutual collisions. In view of this, the present application aims to provide a transfer frame that can prevent collisions between composite insulators when moving. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned shortcomings of the prior art and provide an insulator product transfer frame that can prevent composite insulators from colliding with each other during transfer.

[0005] The technical solution of this utility model is: an insulator product transfer frame, including a base, a column, a support rod, and a spacing mechanism; the spacing mechanism includes a rotating sleeve, a rotating shaft, a partition plate, and a partition rod, the rotating sleeve is fixed on the column and corresponds one-to-one with the position of the support rod, the rotating shaft is movably installed in the rotating sleeve, and the partition plate is fixed at the end of the rotating shaft; a row of mounting holes is opened on the partition plate, and the mounting holes are used to fix and install the partition rod.

[0006] Furthermore, a stop is provided at the end of the rotating shaft away from the isolation plate, and the stop is detachably connected to the rotating shaft.

[0007] Furthermore, the spacing mechanism also includes a spring, which is sleeved on the rotating shaft and positioned between the rotating sleeve and the stop block. After the rotating shaft is displaced along the axial direction of the rotating sleeve, it can automatically return to its original position under the action of the spring.

[0008] Furthermore, the mounting hole is provided with an internal thread, and one end of the isolation rod is provided with an external thread. The isolation rod and the mounting hole are detachably connected through the threaded structure.

[0009] Furthermore, the base is a rectangular frame, and rollers are provided on the lower surface of the base.

[0010] Furthermore, there are multiple columns, each vertically positioned along the center line of the upper surface of the base, while multiple support rods are horizontally and symmetrically positioned on both sides of the columns.

[0011] Furthermore, the outer surface of the barrier is covered with a cushioning layer made of rubber. Of course, the barrier can also be made directly from wood or plastic.

[0012] Furthermore, the outer surface of the support rod can also be covered with a cushioning layer.

[0013] Furthermore, the length of the partition plate is no greater than the length of the support rod. Preferably, the length of the partition plate is no greater than the distance between two adjacent support rods, to avoid interference.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The insulator product transfer frame of this utility model, by setting an interval mechanism, can effectively prevent friction and collision between adjacent insulator products during the movement process, and avoid damage to the relevant surfaces of the products. Attached Figure Description

[0015] Figure 1 This is a side view of Embodiment 1 of the present invention;

[0016] Figure 2 This is a three-dimensional structural schematic diagram of Embodiment 1 of this utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the spacer mechanism in Embodiment 1 of this utility model;

[0018] Figure 4 This is an exploded view of the interval mechanism in Embodiment 1 of this utility model;

[0019] Figure 5This is a three-dimensional schematic diagram of the insulator product being placed according to Embodiment 1 of this utility model (some structures are omitted in the figure).

[0020] Figure 6 yes Figure 5 A side view;

[0021] In the diagram: 1. Base; 2. Column; 3. Support rod; 4. Spacing mechanism; 41. Rotating sleeve; 42. Rotating shaft; 43. Isolation plate; 44. Mounting hole; 45. Isolation rod; 46. Spring; 47. Stop block; 5. Roller; 6. Insulator product. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to specific embodiments. Methods or functional components not specifically described in the embodiments are all prior art. Unless otherwise defined, all technical terms and scientific terms used herein have the same meaning as commonly understood by those skilled in the art. Example

[0023] like Figures 1-6 As shown, this embodiment is an insulator product transfer rack, including a base 1, a column 2, a support rod 3, and a spacing mechanism 4. The spacing mechanism 4 includes a rotating sleeve 41, a rotating shaft 42, a partition plate 43, and a partition rod 45. The rotating sleeve 41 is fixed on the column and corresponds to the position of the support rod 3. The rotating shaft 42 is movably installed in the rotating sleeve 41, and the partition plate 43 is fixed to the end of the rotating shaft 42. A row of mounting holes 44 are provided on the partition plate 43 for fixing and installing the partition rod 45. A stop block 47 is provided at the end of the rotating shaft 42 away from the partition plate 43, and the stop block 47 is detachably connected to the rotating shaft 42.

[0024] In this embodiment, the spacing mechanism 4 further includes a spring 46, which is sleeved on the rotating shaft 42 and positioned between the rotating sleeve 41 and the stop block 47. The purpose of this structure is to facilitate the rotation of the partition plates 43. If the initial positions of adjacent partition plates 43 interfere, the rotating shaft 42 can be pulled, causing it to shift axially along the rotating sleeve 41, thereby shifting the horizontal relative positions of the corresponding partition plates 43 for easier rotation. Subsequently, the rotating shaft 42 can automatically reset under the action of the spring 46.

[0025] In this embodiment, the mounting hole 44 is provided with an internal thread, and one end of the isolation rod 45 is provided with an external thread. The isolation rod 45 and the mounting hole 44 are detachably connected through the threaded structure.

[0026] In this embodiment, the base 1 is a rectangular frame, and rollers 5 are provided on the lower surface of the base 1. There are multiple columns 2, which are respectively vertically arranged on the center line of the upper surface of the base 1, and multiple support rods 3 are respectively horizontally and symmetrically arranged on both sides of the columns 2.

[0027] In this embodiment, the length of the isolation plate 43 is no greater than the length of the support rod 3. Furthermore, the length of the isolation plate 43 is no greater than the distance between two adjacent support rods 3, which minimizes rotational interference between multiple isolation plates 43 and facilitates use.

[0028] In other specific embodiments, a buffer layer made of rubber can be covered on the outer surface of the isolation rod 45. This can absorb some vibration; of course, the isolation rod 45 can also be made of wood or plastic. Similarly, a buffer layer can also be covered on the outer surface of the support rod 3.

[0029] The method of using the insulator product 6 transfer rack in this embodiment is the same as that of a regular transfer rack. Its advantages are: several isolation rods 45 can be installed at corresponding positions on the isolation plate 43 according to actual needs; after placing multiple insulator products 6 onto the support rods 3, the isolation plate 43 of the spacing mechanism 4 is rotated to a position approximately parallel to the corresponding support rod 3, thereby locking the two ends of adjacent insulator products 6 between different isolation rods 45. Furthermore, the positions of the isolation rods 45 are pre-designed to ensure that the skirts of two adjacent insulator products 6 will not contact each other. Thus, when transporting using the transfer rack, even if the support rods 3 vibrate due to road bumps, two products placed on the same support rod 3 will not collide or rub against each other.

[0030] The above are only some embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various combinations and modifications of the aforementioned technical features. Any improvements, modifications, equivalent substitutions, or applications of the structure or method of the present utility model to other fields to achieve the same effect without departing from the spirit and scope of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. An insulator product transfer rack, comprising a base, a column, and a support rod, characterized in that: It also includes a spacing mechanism; the spacing mechanism includes a rotating sleeve, a rotating shaft, a partition plate and a partition rod, the rotating sleeve is fixed on the column and corresponds to the position of the support rod, the rotating shaft is movably installed in the rotating sleeve, and the partition plate is fixed at the end of the rotating shaft; a row of mounting holes is opened on the partition plate, the mounting holes are used to fix and install the partition rod.

2. The insulator product transfer rack according to claim 1, characterized in that: A stop is provided at the end of the rotating shaft away from the isolation plate, and the stop is detachably connected to the rotating shaft.

3. The insulator product transfer rack according to claim 2, characterized in that: The spacing mechanism also includes a spring, which is sleeved on the rotating shaft and positioned between the rotating sleeve and the stop block.

4. The insulator product transfer rack according to claim 1, characterized in that: The mounting hole is provided with an internal thread, and one end of the isolation rod is provided with an external thread. The isolation rod and the mounting hole are detachably connected through the threaded structure.

5. The insulator product transfer rack according to any one of claims 1-4, characterized in that: The base is a rectangular frame, and rollers are provided on the lower surface of the base.

6. The insulator product transfer rack according to claim 5, characterized in that: There are multiple columns, each vertically arranged on the center line of the upper surface of the base, and multiple support rods are horizontally and symmetrically arranged on both sides of the columns.

7. The insulator product transfer rack according to claim 5, characterized in that: The outer surface of the isolation bar is covered with a buffer layer.

8. The insulator product transfer rack according to claim 5, characterized in that: The outer surface of the support rod is covered with a buffer layer.

9. The insulator product transfer rack according to claim 7, characterized in that: The buffer layer is made of rubber.

10. The insulator product transfer rack according to claim 5, characterized in that: The length of the isolation plate is no greater than the length of the support rod.