Full-automatic cloth cutting, raising and rolling machine

Abstract

A full-automatic cloth cutting, buffing and rolling integrated cloth rolling machine comprises a frame, a first cloth rolling mechanism arranged between the frame, the first cloth rolling mechanism comprising a cloth supporting roller group, a cloth supporting rod and a first cloth rolling roller group for conveying cloth, a cutting knife mechanism comprising a cutting knife base movably arranged on the cloth supporting roller group and a cutting knife assembly arranged on the cutting knife base for cutting cloth, a buffing mechanism comprising a buffing roller rotatably arranged between the frame for buffing treatment and an adjusting plate, the buffing roller and the adjusting plate being provided with first servo wheel sets for transmission cooperation therebetween, the first servo wheel sets being further provided with a servo motor for driving the buffing roller, and a cloth rolling mechanism arranged between the frame and located in front of the buffing mechanism, the cloth rolling mechanism comprising a rolling frame, a rolling roller and a second cloth rolling roller group for rolling finished cloth, so that the cloth surface product can be subjected to buffing treatment without purchasing or placing the cloth surface product on a buffing machine after the production of the cloth by the circular weft machine, the overall time for processing the cloth surface product is shortened, the work efficiency is improved, and the work intensity is effectively reduced.

Description

Technical Field

[0001] This utility model is a fully automatic fabric splitting, brushing, and rolling integrated fabric rolling machine, belonging to the field of fabric rolling machine technology. Background Technology

[0002] After the circular knitting machine finishes producing the fabric, it needs to be made softer and more comfortable according to the fabric surface process requirements. As a key piece of finishing equipment in textiles, the napping machine is generally used to place the product on the napping machine for napping treatment. Before the greige fabric is napped, the surface is smooth and flat with tightly packed fibers. Napping, on the other hand, creates a layer of nap on the fabric surface, forming a short pile layer, which can significantly improve the softness, warmth, and texture of the fabric. Therefore, manufacturers often need to purchase a napping machine after purchasing a knitting machine. When adjusting the machine for napping the greige fabric, there is a great risk in adjusting and stretching it on the napping machine because the greige fabric is not yet set. It is easy for a section of the greige fabric to undergo plastic deformation, making the deformed fabric unusable. Utility Model Content

[0003] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a fully automatic integrated fabric rolling machine that combines cutting, brushing, and napping. This solves the problem that existing fabric brushing processes typically require placing the product separately on a brushing machine. Before brushing, the fabric surface is smooth and flat with tightly packed fibers. Brushing, on the other hand, creates a layer of nap on the fabric surface, forming a short pile layer that significantly improves the fabric's softness, warmth, and texture. Therefore, manufacturers often need to purchase a separate brushing machine after acquiring a knitting machine. When adjusting the brushing machine for fabric brushing, there is a significant risk in adjusting and stretching the fabric on the brushing machine because the fabric is not yet shaped. This can easily cause a section of the fabric to undergo plastic deformation, rendering the deformed fabric unusable.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a fully automatic fabric splitting, napping, and rolling integrated fabric rolling machine, comprising:

[0005] A frame, wherein a first fabric winding mechanism is provided between the frames, the first fabric winding mechanism includes a fabric support roller group, a fabric support rod and a first fabric winding roller group for conveying fabric, the fabric support roller group, the fabric support rod and the first fabric winding roller group are arranged at intervals from top to bottom;

[0006] A cutting mechanism, comprising a cutting base movably mounted on a fabric support roller assembly and a cutting assembly mounted on the cutting base for cutting fabric;

[0007] A sanding mechanism, comprising a sanding roller and an adjusting plate rotatably disposed between frames for sanding processing, wherein the sanding roller and the adjusting plate are provided with a first servo wheel set at both ends for transmission between them, and the first servo wheel set is also provided with a servo motor for driving the sanding roller.

[0008] The fabric winding mechanism is located between the machine frames and in front of the napping mechanism. The fabric winding mechanism includes a winding frame for winding the finished fabric, a winding roller and a second fabric winding roller group. The winding frame is fixedly connected to the inside of the machine frame. The winding roller is movably disposed between the winding frames. The second fabric winding roller group is spaced behind the winding frame and the winding roller.

[0009] Furthermore, a control box is also provided on one side between the frames. The bottom of the control box is connected to the frame, and the top of the control box is connected to the fabric support roller group. The control box improves the overall ease of operation and intelligence of the equipment.

[0010] Furthermore, a second servo wheel set for driving the first fabric roll group is provided on both sides of the first fabric roll group. The second servo wheel set is located inside the frame and precisely and uniformly controls the speed of dragging the fabric.

[0011] Furthermore, a drive roller is provided below the first roll roller group to adjust the fabric tension. The drive roller is rotatably mounted between the frames to prevent the fabric from becoming loose.

[0012] Furthermore, the first servo wheel set includes a first synchronous wheel, and a second synchronous wheel is also provided to drive the rotation of the abrasive roller. The first synchronous wheel and the second synchronous wheel are surrounded by a belt for power transmission between them and are located inside the frame. The first servo wheel set stably controls the rotation of the abrasive roller.

[0013] Furthermore, deep groove ball bearings are fitted at both ends of the abrasive roller. The deep groove ball bearings are embedded inside the frame and are coaxially arranged with the first synchronous pulley and located inside it. The deep groove ball bearings have low resistance and high transmission efficiency.

[0014] Furthermore, the second roll roller group is provided with positioning frames at both ends, and a horizontal crossbeam is provided between the positioning frames. A stripper for removing the rolled edges of the fabric is movably provided on the crossbeam. A movable rod is provided inside the positioning frame. The two ends of the movable rod are fixedly connected to the inside of the frame and are arranged parallel to the frame. The stripper is easy to operate and prevents the fabric from rolling.

[0015] Furthermore, a first hydraulic device for optimizing the edge-peeling effect is provided below the movable rod. The first hydraulic device is arranged parallel to the movable rod and fixedly connected to the inside of the frame. The first hydraulic device enables the fabric to have a better anti-curling effect.

[0016] Furthermore, a positioning rod is provided on one side of the adjustment plate in the width direction, and a second hydraulic device for controlling the amount of fabric abrasion is provided on the lower side of the other side. The top of the second hydraulic device abuts against the bottom of the adjustment plate, and the second hydraulic device can adapt to different abrasion process requirements.

[0017] Furthermore, both ends of the positioning rod are fixed to the frame with bolts, and the adjustment plate is connected to the positioning rod by either an embedded connection or a rotary connection. The embedded connection is easy to install, while the rotary connection is stable.

[0018] The beneficial effects of this utility model are: after the circular knitting machine has finished producing the fabric, there is no need to purchase or place the fabric product on a napping machine for napping treatment, which shortens the overall processing time of the finished fabric, improves work efficiency, and effectively reduces the intensity of work. Attached Figure Description

[0019] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the structure of a fully automatic fabric splitting, napping, and rolling integrated fabric rolling machine according to the present invention;

[0021] Figure 2 This is a partial structural schematic diagram of a fully automatic fabric splitting, napping, and rolling integrated fabric rolling machine according to the present invention.

[0022] Figure 3 This is a partial schematic diagram of the sanding mechanism;

[0023] Figure 4 This is a partial cross-sectional view of a fully automatic fabric cutting, brushing, and rolling integrated fabric rolling machine according to the present invention.

[0024] Figure 5 This is a schematic diagram of the curling mechanism;

[0025] Figure 6 This is a schematic diagram of the structure of Example 1;

[0026] Figure 7 This is a schematic diagram of the structure of Example 2.

[0027] Key reference numerals in the attached drawings: 1. Frame; 2. First fabric winding mechanism; 21. Fabric support roller group; 22. Fabric support rod; 23. First fabric winding roller group; 24. Control box; 25. Second servo wheel group; 26. Drive roller; 3. Slitting mechanism; 31. Slitting knife base; 32. Slitting knife assembly; 4. Grinding mechanism; 41. Grinding roller; 411. Deep groove ball bearing; 42. Adjusting plate; 421. Second hydraulic device; 43. First servo wheel group; 431. First synchronous pulley; 432. Second synchronous pulley; 433. Belt; 44. Servo motor; 45. Positioning rod; 5. Fabric winding mechanism; 51. Rewinding frame; 52. Rewinding roller; 53. Second fabric winding roller group; 531. Positioning frame; 532. Cross frame; 5321. Edge stripper; 533. Movable rod; 534. First hydraulic device. Detailed Implementation

[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0029] Example 1

[0030] Please see Figure 1 , Figure 2 This utility model provides a technical solution for a fully automatic fabric slitting, napping, and rolling integrated fabric rolling machine: a fully automatic fabric slitting, napping, and rolling integrated fabric rolling machine, comprising:

[0031] A frame 1 is provided between the frames 1. The first fabric winding mechanism 2 includes a fabric support roller group 21, a fabric support rod 22 and a first fabric winding roller group 23 for conveying fabric. The fabric support roller group 21, the fabric support rod 22 and the first fabric winding roller group 23 are arranged at intervals from top to bottom.

[0032] The cutting mechanism 3 includes a cutting base 31 movably mounted on the fabric support roller group 21 and a cutting assembly 32 mounted on the cutting base 31 for cutting the fabric.

[0033] The sanding mechanism 4 includes a sanding roller 41 and an adjusting plate 42 rotatably disposed between the frame 1 for sanding processing. The sanding roller 41 and the adjusting plate 42 are provided with a first servo wheel set 43 at both ends for transmission cooperation between the two. The first servo wheel set 43 is also provided with a servo motor 44 for driving the sanding roller 41.

[0034] The fabric winding mechanism 5 is located between the frames 2 and in front of the napping mechanism 4. The fabric winding mechanism 5 includes a winding frame 51 for winding the finished fabric, a winding roller 52 and a second fabric winding roller group 53. The winding frame 51 is fixedly connected to the inner side of the frame 2. The winding roller 52 is movably disposed between the winding frames 51. The second fabric winding roller group 53 is spaced behind the winding frame 51 and the winding roller 52.

[0035] Please see Figure 2 In order to control the operation of the machine, a control box 24 is also provided on one side between the frames 1. The bottom of the control box 24 is connected to the frame 1, and the top of the control box 24 is connected to the fabric support roller group 21. The control box improves the overall ease of operation and intelligence of the equipment.

[0036] Please see Figure 2 In order to drive the first fabric roll group 23 to rotate at a uniform speed, a second servo wheel group 25 for driving the first fabric roll group 23 is provided on both sides of the first fabric roll group 23. The second servo wheel group 25 is located inside the frame 2, and the second servo wheel group 25 precisely and uniformly controls the speed of dragging the fabric.

[0037] Please see Figure 2 In order to reduce problems such as jamming and tangling caused by fabric looseness, a drive roller 26 is provided below the first roll roller group 23 to adjust the fabric tension. The drive roller 26 is rotatably set between the frames 1. The drive roller prevents the fabric from loosening. Appropriately increasing the fabric tension can ensure the tightness and uniformity of the winding and speed up the roll speed.

[0038] Please see Figure 3 To ensure the uniform rotation of the abrasive roller, the first servo wheel set 43 includes a first synchronous wheel 431. To drive the rotation of the abrasive roller 41, a second synchronous wheel 432 is also provided. The first synchronous wheel 431 and the second synchronous wheel 432 are surrounded by a belt 433 for power transmission between them and are located inside the frame 2. The first servo wheel set stably controls the rotation of the abrasive roller, ensuring that the fabric is subjected to the same degree of friction when passing through the abrasive roller, thereby producing a brushed fabric with uniform pile length and distribution.

[0039] Please see Figure 4 In order to improve the rotation efficiency of the abrasive roller, deep groove ball bearings 411 are also sleeved at both ends of the abrasive roller 41. The deep groove ball bearings 411 are embedded inside the frame 1. The deep groove ball bearings 411 are coaxially arranged with the first synchronous pulley 431 and located inside it. The deep groove ball bearings have low resistance and high transmission efficiency.

[0040] Please see Figure 5 To improve the quality and efficiency of fabric rolling, the second fabric rolling roller group 53 is provided with positioning frames 531 at both ends, and a horizontal crossbeam 532 is provided between the positioning frames 531. A stripper 5321 for removing the rolled edges of the fabric is movably provided on the crossbeam 532. A movable rod 533 is provided inside the positioning frame 531. The two ends of the movable rod 533 are fixedly connected to the inside of the frame 1 and are arranged parallel to the frame 1. The stripper is easy to operate and prevents the fabric from rolling. The flat fabric edge makes the fabric rolling tighter and neater.

[0041] Please see Figure 5 In order to optimize the anti-rolling effect of the edge stripper 5321, a first hydraulic device 534 for optimizing the edge stripping effect is provided below the movable rod 533. The first hydraulic device 534 is arranged parallel to the movable rod 533 and fixedly connected to the inner side of the frame 1. The first hydraulic device 534 enables the fabric to have a better anti-rolling effect.

[0042] Please see Figure 6In order to meet different brushing process requirements, a positioning rod 45 is provided on one side of the adjustment plate 42 in the width direction, and a second hydraulic device 421 for controlling the amount of brushing of the fabric is provided on the lower side of the other side. The top of the second hydraulic device 421 abuts against the bottom of the adjustment plate 42. The second hydraulic device can adapt to different brushing process requirements, demonstrating its excellent adaptability in different brushing process scenarios.

[0043] Please see Figure 6 In this embodiment, in order to ensure convenient operation during sanding, both ends of the positioning rod 45 are fixed to the frame 2 with bolts. The adjustment plate 42 is specifically connected to the positioning rod 45 by an embedded connection. The adjustment plate 42 is inserted into the gap between the bolt and the positioning rod 45, which is convenient for installation.

[0044] Example 2

[0045] For the sake of brevity, the parts that are the same as in Embodiment 1 will not be described again. The main focus here is on the structure that is different from Embodiment 1 of this utility model. The only difference between Embodiment 2 and Embodiment 1 is the connection method between the adjustment plate 42 and the positioning rod.

[0046] Please see Figure 7 In this embodiment, in order to ensure the stability of the adjustment plate during grinding, both ends of the positioning rod 45 are bolted to the frame 2. The adjustment plate 45 and the positioning rod 45 are connected by rotation. The inner side of the adjustment plate 42 in the width direction is movably sleeved on the positioning rod 45. It can rely on the stable support of the positioning rod 45 to effectively avoid uneven grinding caused by the shaking of the adjustment plate.

[0047] In use, after the fabric is processed by the weft knitting machine, it is transported from top to bottom to the fabric support roller group 21, the fabric support rod 22, and the first roll fabric roller group 23. First, the cutting mechanism 3 on the fabric support roller group 21 cuts the fabric to a suitable length. Then, the second servo wheel group 25 set at both ends of the first roll fabric roller group 23 drives the fabric to the drive roller 26 at a uniform speed. The drive roller 26 adjusts the tension of the fabric. Then, it is transported to the napping roller 41 for napping the fabric, and the napping amount is adjusted by the adjustment plate 42. Then, the fabric is transported to the second roll fabric roller group 53, under which the edge stripper 5321 is set to straighten the edges of the fabric or the fabric surface that is prone to curling. Finally, it is transported to the take-up roller 52 to take out a bundle of finished fabric. This allows the roll fabric machine to perform napping without purchasing or placing the fabric product on the napping machine, shortening the overall processing time of the finished fabric, improving work efficiency, and effectively reducing the intensity of work.

[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0049] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic integrated fabric cutting, brushing, and rolling machine, characterized in that, include: A frame (1) is provided between the frames (1). The first fabric rolling mechanism (2) includes a fabric support roller group (21), a fabric support rod (22) and a first fabric rolling roller group (23) for conveying fabric. The fabric support roller group (21), the fabric support rod (22) and the first fabric rolling roller group (23) are arranged alternately from top to bottom. The cutting mechanism (3) includes a cutting base (31) movably mounted on the fabric support roller group (21) and a cutting assembly (32) mounted on the cutting base (31) for cutting the fabric. The sanding mechanism (4) includes a sanding roller (41) and an adjusting plate (42) rotatably disposed between the frame (1) for sanding processing. The sanding roller (41) and the adjusting plate (42) are provided with a first servo wheel set (43) at both ends for transmission cooperation between the two. The first servo wheel set (43) is also provided with a servo motor (44) for driving the sanding roller (41). The fabric winding mechanism (5) is located between the machine frame (1) and in front of the napping mechanism (4). The fabric winding mechanism (5) includes a winding frame (51) for winding the finished fabric, a winding roller (52) and a second fabric winding roller group (53). The winding frame (51) is fixedly connected to the inside of the machine frame (1). The winding roller (52) is movably arranged between the winding frames (51). The second fabric winding roller group (53) is spaced behind the winding frame (51) and the winding roller (52).

2. The fully automatic fabric splitting, napping, and winding integrated fabric winding machine according to claim 1, characterized in that: A control box (24) is also provided on one side between the frames (1). The bottom of the control box (24) is connected to the frame (1), and the top of the control box (24) is connected to the fabric support roller group (21).

3. The fully automatic fabric splitting, napping, and winding machine according to claim 1, characterized in that: The first fabric roll group (23) is provided with a second servo wheel group (25) on both sides for driving the first fabric roll group (23), and the second servo wheel group (25) is located inside the frame (1).

4. The fully automatic fabric splitting, napping, and winding integrated fabric winding machine according to claim 3, characterized in that: Below the first roll roller group (23) is a drive roller (26) to adjust the fabric tension. The drive roller (26) is rotatably arranged between the frame (1).

5. The fully automatic fabric splitting, napping, and rolling integrated fabric rolling machine according to claim 1, characterized in that: The first servo wheel set (43) includes a first synchronous wheel (431), and a second synchronous wheel (432) is also provided to drive the rotation of the abrasive roller (41). The first synchronous wheel (431) and the second synchronous wheel (432) are surrounded by a belt (433) for power transmission between them and are located inside the frame (1).

6. The fully automatic fabric splitting, napping, and winding machine according to claim 5, characterized in that: The two ends of the abrasive roller (41) are also fitted with deep groove ball bearings (411), which are embedded inside the frame (1). The deep groove ball bearings (411) are coaxially arranged with the first synchronous pulley (431) and located inside it.

7. The fully automatic fabric splitting, napping, and winding machine according to claim 1, characterized in that: The second roll roller group (53) is provided with positioning frames (531) at both ends. A horizontal frame (532) is provided between the positioning frames (531). A stripper (5321) for stripping the rolled edge of the fabric is movably provided on the horizontal frame (532). A movable rod (533) is provided inside the positioning frame (531). The two ends of the movable rod (533) are fixedly connected to the inside of the frame (1) and are arranged parallel to the frame (1).

8. The fully automatic fabric splitting, napping, and winding integrated fabric winding machine according to claim 7, characterized in that: Below the movable rod (533) is a first hydraulic device (534) for optimizing the peeling effect. The first hydraulic device (534) is arranged parallel to the movable rod (533) and fixedly connected to the inside of the frame (1).

9. The fully automatic fabric splitting, napping, and winding machine according to claim 1, characterized in that: The adjustment plate (42) has a positioning rod (45) on one side in the width direction, and a second hydraulic device (421) for controlling the amount of fabric abrasion is provided on the other side below. The top of the second hydraulic device (421) abuts against the bottom of the adjustment plate (42).

10. The fully automatic fabric splitting, napping, and winding integrated fabric winding machine according to claim 9, characterized in that: Both ends of the positioning rod (45) are bolted to the frame (1), and the adjustment plate (42) is connected to the positioning rod (45) in one of the following ways: embedded connection or rotary connection.

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