Extrusion device for a sludge thickener

By designing an extrusion device for a sludge thickener, and utilizing a filter screen and drainage system, rapid separation of sludge and wastewater is achieved. This solves the problem of water in sludge not being able to be discharged quickly in existing technologies, thereby improving sludge treatment efficiency and equipment maintenance convenience.

CN224337445UActive Publication Date: 2026-06-09SHANDONG TSURUMI HONGQI ENVIRONMENTAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG TSURUMI HONGQI ENVIRONMENTAL TECH CO LTD
Filing Date
2025-07-15
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

When the sludge contains a lot of water, the existing sludge thickener cannot quickly drain the wastewater from the bottom drainage trough, which affects the separation effect of sludge and wastewater.

Method used

An extrusion device for a sludge thickener has been designed, comprising a housing, a cylinder, a push plate, a filter screen, a drainage trough, and a baffle. The filter screen filters out water from the sludge, and the drainage holes and drainage trough quickly discharge the water. The removable filter screen enables cleaning and maintenance, and the movable baffle prevents sludge from overflowing.

Benefits of technology

It achieves rapid separation of sludge and wastewater, improves sludge compression effect, facilitates filter screen cleaning and maintenance, and prevents sludge overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sludge thickener, especially a kind of extrusion device for sludge thickener, including the box for collecting sludge, the top of box is provided with extrusion groove, the inside installation of box extrusion groove has pneumatic cylinder, the bottom of box is provided with drainage groove for collecting waste water, the top of drainage groove is provided with barrier net, the bottom of drainage groove is connected with the drainage pipe that penetrates box.This sludge thickener extrusion device when using, by push plate extrusion sludge, part of sewage in sludge will pass through filter screen and connecting hole and enter the cavity of push plate, then flow to drainage groove by cavity and drainage pipe, so as to can speed up the flow speed of sewage in sludge, and by filter screen also can separate sewage and sludge, so as to can quickly separate the moisture in sludge;When filter screen is blocked, filter screen can also be disassembled from the side of push plate and filtered down, so as to facilitate the replacement cleaning of filter screen.
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Description

Technical Field

[0001] This utility model relates to a sludge thickener, and more particularly to an extrusion device for a sludge thickener. Background Technology

[0002] The extrusion device in a sludge thickener is used to further remove water from the sludge, increase the solids content of the sludge, thereby reducing its volume and facilitating subsequent treatment (such as dewatering, incineration or landfill), and is therefore widely used.

[0003] Existing sludge thickeners typically have a drainage trough at the bottom for discharging wastewater. However, when there is a lot of water in the sludge, the drainage trough at the bottom cannot quickly discharge the wastewater, thus affecting the sludge compression effect and making it impossible to quickly separate the sludge from the wastewater. Summary of the Invention

[0004] The purpose of this invention is to provide an extrusion device for a sludge thickener to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a sludge thickener extrusion device, comprising a box for collecting sludge, an extrusion groove on the top of the box, a cylinder installed inside the extrusion groove, a drainage trough for collecting wastewater on the bottom of the box, a net on the top of the drainage trough, a drainage pipe penetrating the box connected to the bottom of the drainage trough, and a wastewater tank at the bottom of the drainage pipe;

[0006] One end of the cylinder is connected to a push plate for squeezing sludge. The push plate has a cavity inside, a connection hole on one side of the cavity, and a drain hole through the bottom of the cavity. A filter screen for filtering sludge is provided on the side of the push plate near the connection hole.

[0007] Fixed blocks are installed at both ends of the filter screen, a protrusion is installed on one side of the filter screen, a movable block is sleeved on one end of the protrusion, a telescopic block is provided on the side of the movable block near the fixed block, and a first spring is provided between the telescopic block and the movable groove of the fixed block.

[0008] Preferably, the fixing block is installed on one side of the push plate, and the filter screen is slidably connected between the two sets of fixing blocks.

[0009] Preferably, the telescopic block can extend and retract along the movable groove on one side of the fixed block, and the telescopic block can drive the movable block to move.

[0010] Preferably, the top of the housing is provided with a connecting groove, a second spring is installed inside the connecting groove, and a baffle that passes through the connecting groove is connected to one side of the second spring.

[0011] Preferably, a locking block is inserted into the bottom of the baffle, a rotating block is provided at the bottom of the locking block, and a third spring is provided between the bottom of the rotating block and the groove of the box body.

[0012] Preferably, a connecting block is also provided at the bottom of the other end of the rotating block, and a connecting rod that penetrates the groove of the box body is installed on the top of the connecting block.

[0013] Preferably, the bottom of the baffle has a slot that matches the size of the card block, and the card block can be engaged with the slot at the bottom of the baffle.

[0014] Preferably, the card block can move up and down along the groove of the box body via a rotating block, and the middle of the rotating block is connected to the groove of the box body via a rotating shaft.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The utility model uses a filter screen to intercept sludge, allowing the water in the sludge to flow into the cavity of the push plate and then into the drainage trough through the drainage hole. Therefore, sludge and sewage can be separated quickly. Furthermore, the filter screen can be removed for replacement and cleaning, ensuring that the filter screen does not affect the separation effect of sludge and sewage.

[0017] 2. The utility model allows the baffle to slide onto the box body, so that the baffle can cover the box body. At the same time, the baffle is fixed in place with the rotating block and the locking block. At this time, the baffle can prevent the sludge from overflowing when it is squeezed. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0020] Figure 3 This is a three-dimensional structural diagram of the filter screen of this utility model;

[0021] Figure 4 This is a three-dimensional cross-sectional structural diagram of the push plate of this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the rotating block of this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the movable block of this utility model from a first-view perspective;

[0024] Figure 7 This is a three-dimensional structural diagram of the movable block of this utility model from a second perspective.

[0025] In the diagram: 1. Box body; 2. Cylinder; 3. Push plate; 4. Drainage trough; 5. Barrier net; 6. Drainage pipe; 7. Wastewater tank; 8. Cavity; 9. Drainage hole; 10. Filter screen; 11. Fixed block; 12. Protrusion; 13. Movable block; 14. Telescopic block; 15. First spring; 16. Second spring; 17. Baffle; 18. Locking block; 19. Rotating block; 20. Third spring; 21. Connecting block; 22. Connecting rod; 23. Connecting hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 and Figure 2 This utility model provides a technical solution: a sludge thickener extrusion device, including a housing 1. The top of the housing 1 has an extrusion groove. A cylinder 2 is installed inside the extrusion groove of the housing 1. One end of the cylinder 2 is connected to a push plate 3 for extruding sludge. The bottom of the housing 1 has a drainage trough 4 for collecting wastewater. A net 5 is installed at the top of the drainage trough 4. A drainage pipe 6 that penetrates the housing 1 is connected to the bottom of the drainage trough 4. A wastewater tank 7 is installed at the bottom of the drainage pipe 6. In use, the sludge to be extruded can be poured into the housing 1. Then, the cylinder 2 pushes the push plate 3 to move. The movement of the push plate 3 will extrude the sludge inside the housing 1. At the same time, the water in the sludge will flow into the drainage trough 4 when it is extruded, and then flow into the wastewater tank 7 through the drainage pipe 6 at the bottom of the drainage trough 4. The sludge can be intercepted in the housing 1 by the net 5, thereby extruding and removing the water in the sludge.

[0028] exist Figures 2-4 In the middle: the push plate 3 has a cavity 8 inside, a connection hole 23 is provided on one side of the cavity 8, a drain hole 9 is connected through the bottom of the cavity 8, and a filter screen 10 for filtering sludge is provided on the side of the push plate 3 near the connection hole 23.

[0029] exist Figures 2-4 In the middle: When the push plate 3 moves, it will squeeze the sludge. Some of the water in the sludge will flow into the cavity 8 through the connecting hole 23 on one side of the push plate 3, and then flow out of the cavity 8 through the drain hole 9 and flow into the drain trough 4 at the bottom, thereby accelerating the discharge speed of water in the sludge.

[0030] exist Figure 2 , Figure 6 and Figure 7 In the middle: both ends of the filter screen 10 are equipped with fixing blocks 11. The fixing blocks 11 are installed on one side of the push plate 3. The filter screen 10 is slidably connected to the two sets of fixing blocks 11. A protrusion 12 is installed on one side of the filter screen 10. A movable block 13 is sleeved on one end of the protrusion 12. A telescopic block 14 is provided on the side of the movable block 13 near the fixing block 11. The telescopic block 14 can extend and retract along the movable groove on one side of the fixing block 11. The telescopic block 14 can drive the movable block 13 to move. A first spring 15 is provided between the telescopic block 14 and the movable groove of the fixing block 11.

[0031] exist Figure 2 , Figure 6 and Figure 7 In the middle: the filter screen 10 on one side of the connecting hole 23 can filter the water in the sludge. At the same time, the movable block 13 can be pulled, so that the movable block 13 moves to one side of the fixed block 11 through the telescopic block 14, and the first spring 15 in the movable groove of the fixed block 11 is stretched. When the movable block 13 moves to one side, it will separate from the protrusion 12 on one side of the filter screen 10, so that the protrusion 12 moves out of the through hole of the movable block 13. Without the movable block 13 and the protrusion 12 limiting the filter screen 10, the filter screen 10 can be slidably removed from between the two sets of fixed blocks 11, so as to facilitate the cleaning and replacement of the filter screen 10.

[0032] Conversely, the filter screen 10 can be slid between the two sets of fixed blocks 11; when the protrusion 12 on one side of the filter screen 10 is aligned with the through hole in the middle of the movable block 13, the movable block 13 is released, and then the first spring 15 will drive the movable block 13 to move in the opposite direction through the telescopic block 14, so that the movable block 13 can be fitted onto the outside of the protrusion 12. Through the cooperation of the movable block 13 and the protrusion 12, the filter screen 10 can be stably installed on one side of the push plate 3, thereby separating the water in the sludge.

[0033] exist Figure 2 In the middle: A connecting groove is provided on the top of the box body 1. A second spring 16 is installed inside the connecting groove. A baffle 17 that passes through the connecting groove is connected to one side of the second spring 16.

[0034] exist Figure 2 In the middle: When squeezing sludge, the baffle 17 on the top of the box 1 can be pulled to one side, so that the second spring 16 is stretched and the baffle 17 covers the top of the box 1 to prevent sludge from overflowing from the top of the box 1 when squeezing sludge.

[0035] exist Figure 1 and Figure 3In the middle: A locking block 18 is inserted into the bottom of the baffle 17. The bottom of the baffle 17 has a slot that matches the size of the locking block 18, and the locking block 18 can be engaged with the slot at the bottom of the baffle 17. A rotating block 19 is provided at the bottom of the locking block 18. A groove is provided at the top of the box 1. The locking block 18 can move up and down along the groove of the box 1 through the rotating block 19. The middle of the rotating block 19 is connected to the groove of the box 1 through a rotating shaft. A third spring 20 is provided between the bottom of the rotating block 19 and the groove of the box 1.

[0036] exist Figure 2 and Figure 5 In the middle: When the baffle 17 moves to one side, it will squeeze the locking block 18 in the groove of the box 1. The locking block 18 will move downward when squeezed, and squeeze the rotating block 19 in the groove of the box 1, causing the rotating block 19 to rotate. When the rotating block 19 rotates, it will squeeze the third spring 20 at the bottom. When the baffle 17 continues to move, and the groove at the bottom of the baffle 17 is aligned with the locking block 18, the rotating block 19 will rotate in the opposite direction through the reset action of the third spring 20, thereby pushing the locking block 18 upward, so that the locking block 18 is engaged in the groove at the bottom of the baffle 17, thereby fixing the baffle 17.

[0037] exist Figure 2 and Figure 5 In the middle: A connecting block 21 is also provided at the bottom of the other end of the rotating block 19, and a connecting rod 22 that penetrates the groove of the box body 1 is installed on the top of the connecting block 21.

[0038] exist Figure 2 and Figure 5 In the middle: When it is necessary to open the baffle 17, simply pull the connecting rod 22 upward. Pulling the connecting rod 22 upward will cause the rotating block 19 to rotate through the connecting block 21. When the rotating block 19 rotates, it will not squeeze the locking block 18. Without being squeezed, the locking block 18 will move downward by gravity and separate from the groove at the bottom of the baffle 17. At this time, the baffle 17 will retract into the connecting groove of the housing 1 through the reset action of the second spring 16, thus making it easy to open the baffle 17.

Claims

1. A sludge thickener extrusion device, comprising a housing (1) for collecting sludge, characterized in that, The top of the box (1) is provided with a squeezing groove, and a cylinder (2) is installed inside the squeezing groove of the box (1). The bottom of the box (1) is provided with a drainage trough (4) for collecting wastewater. A net (5) is provided on the top of the drainage trough (4). A drainage pipe (6) that penetrates the box (1) is connected to the bottom of the drainage trough (4). A wastewater tank (7) is provided at the bottom of the drainage pipe (6). One end of the cylinder (2) is connected to a push plate (3) for squeezing sludge. The push plate (3) has a cavity (8) inside. A connecting hole (23) is provided on one side of the cavity (8). A drain hole (9) is connected through the bottom of the cavity (8). A filter screen (10) for filtering sludge is provided on the side of the push plate (3) near the connecting hole (23). Fixed blocks (11) are installed at both ends of the filter screen (10). A protrusion (12) is installed on one side of the filter screen (10). A movable block (13) is sleeved on one end of the protrusion (12). A telescopic block (14) is provided on the side of the movable block (13) close to the fixed block (11). A first spring (15) is provided between the telescopic block (14) and the movable groove of the fixed block (11).

2. The extrusion device for a sludge thickener according to claim 1, characterized in that: The fixing block (11) is installed on one side of the push plate (3), and the filter screen (10) is slidably connected between the two sets of fixing blocks (11).

3. The extrusion device for a sludge thickener according to claim 1, characterized in that: The telescopic block (14) can extend and retract along the movable groove on one side of the fixed block (11), and the telescopic block (14) can drive the movable block (13) to move.

4. The extrusion device for a sludge thickener according to claim 1, characterized in that: The top of the box (1) is provided with a connecting groove, and a second spring (16) is installed inside the connecting groove. A baffle (17) that passes through the connecting groove is connected to one side of the second spring (16).

5. The extrusion device for a sludge thickener according to claim 4, characterized in that: A locking block (18) is inserted into the bottom of the baffle (17), and a rotating block (19) is provided at the bottom of the locking block (18). A third spring (20) is provided between the bottom of the rotating block (19) and the groove of the box (1).

6. The extrusion device for a sludge thickener according to claim 5, characterized in that: A connecting block (21) is also provided at the bottom of the other end of the rotating block (19), and a connecting rod (22) that penetrates the groove of the box body (1) is installed on the top of the connecting block (21).

7. The extrusion device for a sludge thickener according to claim 4, characterized in that: The bottom of the baffle (17) has a slot that matches the size of the card block (18), and the card block (18) can be connected to the slot at the bottom of the baffle (17).

8. The extrusion device for a sludge thickener according to claim 7, characterized in that: The card block (18) can move up and down along the groove of the box body (1) via the rotating block (19), and the middle of the rotating block (19) is connected to the groove of the box body (1) via a rotating shaft.