A device for washing and setting a wool fabric

Abstract

The application relates to a sheep wool fabric water washing setting device and relates to the related technical field of sheep wool processing. The device comprises a rack, a cleaning outer cylinder, a cleaning inner cylinder, a rotating assembly, a water inlet, a water outlet, a support frame, a feeding belt, a humidifying unit and a drying component. The water washing setting device is used for feeding the sheep wool to be washed into the cleaning inner cylinder through the feeding belt, injecting the cleaning liquid into the cleaning inner cylinder through the water inlet, rotating the cleaning inner cylinder through the rotating assembly, realizing the cleaning and dehydration of the sheep wool, further eliminating the residual moisture of the dehydrated sheep wool through the drying component, restoring the original soft state of the sheep wool, and effectively reducing the damage to the sheep wool fibers.

Description

Technical Field

[0001] This application relates to the technical field of sheep wool processing, and in particular to a washing and shaping device for sheep wool fabric. Background Technology

[0002] Washing wool-cotton blend fabrics requires extra care because the two fibers have different properties and reactions. Cotton is a plant fiber with good washability; while wool is an animal fiber, which is more sensitive and easily shrinks, felts, or is damaged by high temperatures, friction, or improper chemicals.

[0003] A related technology, CN221000155U, discloses a wool sweater processing water washing device, including a washing tank and a hammer washing assembly. The washing tank has a support at its left end, and a cylinder runs through the interior of the support. A connecting plate is located at the lower end of the cylinder. The hammer washing assembly is located inside the lower part of the inner tank and includes an upper plate, a spring, a telescopic rod, and a hammer rod. Springs are located on both the left and right sides of the lower end of the upper plate. Compared with existing water washing devices, this wool sweater processing water washing device uses the reciprocating up-and-down movement of the hammer rod to hammer the wool in the washing frame, eliminating the need for stirring and cleaning the wool. This avoids the wool getting tangled on the stirring rod, preventing difficulty in removing the wool. The continuous rotation of the eccentric block drives the washing frame to reciprocate left and right, allowing the hammer rod to thoroughly hammer the wool in the washing frame, ensuring that wool in different locations within the washing frame is fully cleaned, thus improving the cleaning effect.

[0004] The washing and setting device for sheep wool fabrics mentioned above, due to its design features, uses the reciprocating motion of a hammer rod to wash the wool. This washing method can easily damage the wool fiber layer. Utility Model Content

[0005] To address the issue that current washing and setting devices for sheep wool fabrics, due to their design features, rely on the reciprocating motion of hammers to wash the wool, which can easily damage the wool fiber layer, this application provides a washing and setting device for sheep wool fabrics.

[0006] The washing and shaping device for sheep wool fabric provided in this application adopts the following technical solution: it includes a frame, a washing outer cylinder fixedly mounted on the frame, a washing inner cylinder rotatably mounted inside the washing outer cylinder, a water inlet penetrating through the washing outer cylinder and communicating with the washing inner cylinder, a water outlet communicating with the washing outer cylinder, a support frame fixedly mounted on one side of the frame, a feeding belt mounted inside the support frame, a rotating component for rotating the washing inner cylinder, a humidifying unit mounted relative to the feeding belt, and a drying component mounted between the washing outer cylinder and the washing inner cylinder.

[0007] By adopting the above technical solution, the sheep wool to be washed is conveyed to the inner washing drum by the feeding belt. The washing liquid is injected into the inner washing drum through the water inlet, and the inner washing drum is rotated by the rotating component, thereby realizing the washing and dehydration of the sheep wool. After passing through the drying component, the residual moisture of the dehydrated sheep wool is further removed, restoring its original soft state and effectively reducing the damage to the sheep wool fibers.

[0008] Optionally, a control valve is provided on the inlet and outlet, and the control valve is a solenoid valve.

[0009] By adopting the above technical solution, the control valve facilitates the control of the opening and closing of the inlet and outlet.

[0010] Optionally, the rotating assembly includes a connecting bushing fixedly disposed at the middle position of the lower end face of the inner cleaning cylinder, a connecting shaft connected to the connecting bushing, a drive motor passing through the outer cleaning cylinder and connected to the connecting shaft, and a reducer drivingly connected to the drive motor. The output shaft of the drive motor and the input shaft of the reducer are connected by a coupling.

[0011] By adopting the above technical solution, when sheep wool needs to be cleaned, the drive motor rotates at low speed, so that the inner cleaning drum can gently remove stains from the fabric surface during the rotation. When the sheep wool needs to be dehydrated after cleaning, the drive motor rotates at high speed, and the inner cleaning drum quickly discharges excess water from the fabric due to the centrifugal force of the drive motor at high speed, avoiding fiber damage caused by traditional squeezing methods.

[0012] Optionally, a temperature sensor is provided on the inner wall of the cleaning inner cylinder, and the temperature sensor is set to be an MLX90614 infrared temperature sensor.

[0013] By adopting the above technical solution, the required temperature for washing wool materials is effectively guaranteed, namely, washing with cold or warm water (not exceeding 30°C).

[0014] Optionally, it also includes cleaning brushes evenly disposed within the inner cleaning cylinder. Each cleaning brush includes a mounting column fixedly connected to the inner cleaning cylinder, a lightweight brush disposed on each mounting column, a limiting protrusion disposed on the outside of each lightweight brush, and a limiting groove disposed on the mounting column that is adapted to the limiting protrusion. The lightweight brush is made of silicone.

[0015] By adopting the above technical solution, this design can gently remove stains from the fabric surface with the help of a lightweight brush during rotation.

[0016] Optionally, the limiting protrusion is fixedly connected to the lightweight brush.

[0017] By adopting the above technical solution, the limiting protrusion and the limiting groove complement each other, which facilitates the quick assembly and disassembly of the lightweight brush and the mounting column, thereby making it easier to remove the wool adhering to the surface of the lightweight brush and effectively ensuring the efficiency of the lightweight brush in cleaning the wool.

[0018] Optionally, the humidification unit includes a water supply pipe fixedly connected to the support frame, atomizing nozzles evenly arranged on the lower end face of the water supply pipe, and a connection interface arranged on one side of the support frame and connected to the water supply pipe, wherein the connection interface is externally connected to the water supply unit.

[0019] By adopting the above technical solution, water is input into the water supply pipe through the connection interface. The water in the water supply pipe is atomized by the atomizing nozzle, thereby evenly absorbing moisture into the fabric, increasing the specific gravity of the wool fabric, and thus making it easier for the wool fabric to enter the washing drum.

[0020] Optionally, the drying component includes a heating plate fixedly disposed inside the outer cleaning cylinder, a blower disposed outside the outer cleaning cylinder, and a maintenance box fixedly disposed outside the blower. The heating plate is configured as an infrared heater and is embedded.

[0021] By adopting the above technical solution, the heating plate can easily generate heat to achieve low-temperature drying of sheep wool materials.

[0022] Optionally, the air inlet of the blower passes through the maintenance box and is located on the outside of the maintenance box, and the air outlet of the blower passes through the maintenance box and is connected to the maintenance box.

[0023] By adopting the above technical solution, the blower can easily diffuse the heat generated by the heating plate, thereby achieving gentle drying of the fabric, further eliminating residual moisture, and restoring its original softness.

[0024] In summary, this application includes the following beneficial technical effects:

[0025] 1. The design is reasonable and the structure is compact, which facilitates the cleaning of sheep wool and reduces the damage to sheep wool fibers during the cleaning process;

[0026] 2. The wool to be washed is conveyed to the inner washing drum by the feeding belt. The washing liquid is injected into the inner washing drum through the water inlet, and the inner washing drum is rotated by the rotating component, thereby realizing the washing and dehydration of the wool. After passing through the drying component, the residual moisture of the dehydrated wool is further removed, restoring its original soft state. Attached Figure Description

[0027] Figure 1This is a schematic diagram of the overall structure of the washing and shaping device for sheep wool fabrics in this application;

[0028] Figure 2 It is the washing and setting device for sheep wool fabric in this application. Figure 1 A structural schematic diagram of the front view;

[0029] Figure 3 This is a partial half-sectional view of the structural schematic diagram of the washing and shaping device for sheep wool fabrics in this application.

[0030] Figure 4 This is a schematic diagram of the cleaning brush in the washing and shaping device for sheep wool fabrics in this application;

[0031] Figure 5 It is the washing and setting device for sheep wool fabric in this application. Figure 4 Schematic diagram of the enlarged view at point A

[0032] Explanation of reference numerals in the attached drawings: 1. Frame; 21. Outer cleaning cylinder; 22. Inner cleaning cylinder; 31. Water inlet; 32. Drain outlet; 41. Mounting column; 411. Limiting groove; 42. Lightweight brush; 421. Limiting protrusion; 51. Drive motor; 52. Reducer; 6. Feeding belt; 7. Support frame; 81. Water supply pipe; 811. Atomizing nozzle; 82. Connection interface; 9. Heating plate; 10. Blower; 101. Inspection box. Detailed Implementation

[0033] The present application will be further described in detail below with reference to the accompanying drawings.

[0034] Please see Figures 1 to 5 This application discloses a washing and shaping device for sheep wool fabric. It includes a frame 1, a washing outer cylinder 21 fixedly mounted on the frame 1, a washing inner cylinder 22 rotatably mounted inside the washing outer cylinder 21, a water inlet 31 connecting the washing outer cylinder 21 and the washing inner cylinder 22, a water outlet connected to the washing outer cylinder 21, a support frame 7 fixedly mounted on one side of the frame 1, a feeding belt 6 mounted inside the support frame 7, a rotating component for rotating the washing inner cylinder 22, a humidifying unit positioned relative to the feeding belt 6, and a drying component positioned between the washing outer cylinder 21 and the washing inner cylinder 22. In this invention, the sheep wool to be washed is conveyed to the washing inner cylinder 22 via the feeding belt 6. Washing liquid is injected into the washing inner cylinder 22 through the water inlet 31, and the rotating component rotates the washing inner cylinder 22, thereby achieving the washing and dehydration of the sheep wool. The drying component further removes residual moisture from the dehydrated sheep wool, restoring its original softness and effectively reducing damage to the sheep wool fibers.

[0035] Please refer to the details. Figure 1 , Figure 2 and Figure 3 A washing and shaping device for sheep wool fabric includes a frame 1, a washing outer cylinder 21 fixedly mounted on the frame 1, a washing inner cylinder 22 rotatably mounted inside the washing outer cylinder 21, a water inlet 31 that passes through the washing outer cylinder 21 and connects to the washing inner cylinder 22, and a water outlet that connects to the washing outer cylinder 21. Control valves are respectively provided on the water inlet 31 and the water outlet. The control valves are solenoid valves, which facilitate the opening and closing of the water inlet 31 and the water outlet.

[0036] Please see Figure 3 , Figure 4 and Figure 5 The machine includes a support frame 7 fixedly mounted on one side of the frame 1, a feeding belt 6 mounted inside the support frame 7, and a rotating assembly for rotating the inner washing drum 22. The rotating assembly includes a connecting bushing fixedly mounted at the middle of the lower end face of the inner washing drum 22, a connecting shaft connected to the connecting bushing, a drive motor 51 passing through the outer washing drum 21 and connected to the connecting shaft, and a reducer 52 connected to the drive motor 51. The output shaft of the drive motor 51 and the input shaft of the reducer 52 are connected by a coupling. When the wool needs to be washed, the drive motor 51 rotates at low speed, so that the inner washing drum 22 can gently remove stains from the surface of the fabric during rotation. When the wool needs to be dehydrated after washing, the drive motor 51 rotates at high speed. Due to the centrifugal force of the drive motor 51 rotating at high speed, the inner washing drum 22 quickly discharges excess water from the fabric, avoiding fiber damage caused by traditional squeezing methods.

[0037] Please see Figure 1 and Figure 2 To reduce the impact of water temperature on wool fibers, a temperature sensor is installed on the inner wall of the inner washing drum 22. The temperature sensor is an MLX90614 infrared temperature sensor, which effectively ensures the temperature required for washing wool materials, namely cold water or warm water (not exceeding 30°C).

[0038] Please see Figure 4 and Figure 5To ensure effective cleaning of sheep wool, the system also includes cleaning brushes evenly distributed within the inner cleaning drum 22. Each cleaning brush comprises a mounting post 41 fixedly connected to the inner cleaning drum 22, a lightweight brush 42 mounted on each mounting post 41, a limiting protrusion 421 on the outer side of each lightweight brush 42, and a limiting groove 411 on the mounting post 41 that matches the limiting protrusion 421. The lightweight brush 42 is made of silicone. This design allows for the gentle removal of stains from the fabric surface during rotation. The limiting protrusion 421 is fixedly connected to the lightweight brush 42, and the limiting protrusion 421 and the limiting groove 411 complement each other, facilitating quick assembly and disassembly of the lightweight brush 42 from the mounting post 41. This facilitates the removal of sheep wool adhering to the surface of the lightweight brush 42, effectively ensuring the efficiency of the lightweight brush 42 in cleaning sheep wool.

[0039] Please see Figure 1 and Figure 2 The humidification unit, relative to the feeding belt 6, includes a water supply pipe 81 fixedly connected to the support frame 7, atomizing nozzles 811 evenly arranged on the lower end face of the water supply pipe 81, and a connection interface 82 arranged on one side of the support frame 7 and connected to the water supply pipe 81. The connection interface 82 is externally connected to the water supply unit. Water flows into the water supply pipe 81 through the connection interface 82. The water in the water supply pipe 81 is atomized by the atomizing nozzles 811, thereby evenly absorbing moisture into the fabric, increasing the specific gravity of the wool fabric, and thus facilitating the wool fabric to enter the washing inner drum 22.

[0040] Please see Figure 1 , Figure 2 and Figure 3 A drying component is installed between the outer washing drum 21 and the inner washing drum 22. The drying component includes a heating plate 9 fixedly installed inside the outer washing drum 21, a blower 10 installed outside the outer washing drum 21, and a maintenance box 101 fixedly installed outside the blower 10. The heating plate 9 is an infrared heater and is embedded. The heating plate 9 facilitates the generation of heat. The air inlet of the blower 10 passes through the maintenance box 101 and is located outside the maintenance box 101. The air outlet of the blower 10 passes through the maintenance box 101 and is connected to the maintenance box 101. The blower 10 facilitates the diffusion of the heat generated by the heating plate 9, thereby achieving gentle drying of the fabric, further eliminating residual moisture, and restoring its original softness.

[0041] The implementation principle of the washing and shaping device for sheep wool fabric in this application embodiment is as follows: During use, the sheep wool to be washed is conveyed by the feeding belt 6, and the water flow is input into the water supply pipe 81 through the connection interface 82. The water in the water supply pipe 81 is atomized by the atomizing nozzle 811, thereby uniformly absorbing water into the fabric and increasing the specific gravity of the sheep wool fabric, so that the sheep wool fabric can easily enter the washing inner drum 22. When the sheep wool needs to be washed, the drive motor 51 rotates at low speed, so that the washing inner drum 22 can gently remove the stains on the surface of the fabric with the help of the lightweight brush 42 during the rotation. When the sheep wool is washed and needs to be dehydrated, the drain outlet 32 ​​discharges the washing liquid, and the drive motor 51 rotates at high speed. Due to the centrifugal force of the drive motor 51 rotating at high speed, the washing inner drum 22 quickly discharges the excess water on the fabric, avoiding fiber damage caused by the traditional squeezing method. The heating plate 9 and the blower 10 can achieve gentle drying of the fabric, further eliminating residual moisture and restoring its original soft state.

[0042] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A washing and shaping device for sheep wool fabric, characterized in that: The system includes a frame (1), a cleaning outer cylinder (21) fixedly mounted on the frame (1), a cleaning inner cylinder (22) rotatably mounted inside the cleaning outer cylinder (21), a water inlet (31) penetrating the cleaning outer cylinder (21) and communicating with the cleaning inner cylinder (22), a water outlet communicating with the cleaning outer cylinder (21), a support frame (7) fixedly mounted on one side of the frame (1), a feeding belt (6) mounted inside the support frame (7), a rotating component for rotating the cleaning inner cylinder (22), a humidifying unit mounted relative to the feeding belt (6), and a drying component mounted between the cleaning outer cylinder (21) and the cleaning inner cylinder (22).

2. The washing and shaping device for sheep wool fabric according to claim 1, characterized in that: The inlet (31) and outlet are respectively equipped with control valves, and the control valves are solenoid valves.

3. The washing and shaping device for sheep wool fabric according to claim 2, characterized in that: The rotating assembly includes a connecting bushing fixedly disposed at the middle position of the lower end face of the inner cleaning cylinder (22), a connecting shaft connected to the connecting bushing, a drive motor (51) passing through the outer cleaning cylinder (21) and connected to the connecting shaft, and a reducer (52) that is drively connected to the drive motor (51). The output shaft of the drive motor (51) and the input shaft of the reducer (52) are connected by a coupling.

4. The washing and shaping device for sheep wool fabric according to claim 3, characterized in that: A temperature sensor is provided on the inner wall of the cleaning inner cylinder (22), and the temperature sensor is set as an MLX90614 infrared temperature sensor.

5. The washing and shaping device for sheep wool fabric according to claim 4, characterized in that: The humidification unit includes a water supply pipe (81) fixedly connected to the support frame (7), atomizing nozzles (811) evenly arranged on the lower end face of the water supply pipe (81), and a connection interface (82) arranged on one side of the support frame (7) and connected to the water supply pipe (81). The connection interface (82) is externally connected to the water supply unit.

6. The washing and shaping device for sheep wool fabric according to claim 5, characterized in that: The drying component includes a heating plate (9) fixedly installed inside the cleaning outer cylinder (21), a blower (10) installed outside the cleaning outer cylinder (21), and a maintenance box (101) fixedly installed outside the blower (10). The heating plate (9) is configured as an infrared heater and is embedded.

7. The washing and shaping device for sheep wool fabric according to claim 6, characterized in that: The air inlet of the blower (10) passes through the maintenance box (101) and is located outside the maintenance box (101). The air outlet of the blower (10) passes through the maintenance box (101) and is connected to the maintenance box (101).

8. The washing and shaping device for sheep wool fabric according to claim 7, characterized in that: It also includes cleaning brushes evenly arranged inside the cleaning inner cylinder (22). The cleaning brushes include mounting posts (41) fixedly connected to the cleaning inner cylinder (22), lightweight brushes (42) arranged on each of the mounting posts (41), limiting protrusions (421) arranged on the outside of each of the lightweight brushes (42), and limiting grooves (411) arranged on the mounting posts (41) that are adapted to the limiting protrusions (421). The lightweight brushes (42) are made of silicone.

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