A material homogenizing device

By setting a guide component and a material equalization mechanism in the material trough, the material moves back and forth along the guide component, which solves the problem of slurry clumping and ensures that the slurry is evenly adhered to the fabric.

CN224337937UActive Publication Date: 2026-06-09福建思嘉新材料科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
福建思嘉新材料科技有限公司
Filing Date
2025-05-22
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

If the slurry is stored in the trough for a long time, it is prone to clumping and surface solidification, which affects its adhesion to the fabric.

Method used

Design a material homogenizing device, including a receiving tank, a rotating shaft, a guiding component, and a material homogenizing mechanism. The stirring end of the material homogenizing mechanism is located between the side wall of the receiving tank and the rotating shaft. The material homogenizing mechanism is moved back and forth along the guiding component by the guiding component to achieve continuous stirring of the slurry.

Benefits of technology

It effectively prevents the paste from clumping, ensures the paste adheres well to the fabric, and improves the paste's fluidity and uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of material uniform devices, including containing groove, for conveying cloth pivot at least part is located in the containing groove, still include guiding component and material uniform mechanism;The driving end of the material uniform mechanism is slidably connected with the guiding component, the stirring end of the material uniform mechanism is inserted into the containing groove, and the stirring end of the stirring mechanism is located between the side wall of the containing groove and the pivot. The utility model can avoid slurry caking, ensure the sizing effect of cloth.
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Description

Technical Field

[0001] This utility model relates to the field of material mixing technology, and in particular to a material homogenizing device. Background Technology

[0002] In the field of fabric production technology, fabric is conveyed via rollers. To apply sizing to the fabric surface, a trough is installed below the rollers, and the sizing is filled in the trough. However, if the sizing is stored in the trough for a long time, it will clump and solidify on the surface, affecting the adhesion of the sizing to the fabric and thus affecting subsequent processing of the fabric. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a material equalization device to improve the situation in the prior art where slurry settles and solidifies on the surface after being stored in the material tank for a long time.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] A material distribution device includes a receiving groove, a rotating shaft for conveying fabric being at least partially located within the receiving groove, and includes a guiding assembly and a material distribution mechanism;

[0006] The driving end of the material equalization mechanism is slidably connected to the guide assembly, the stirring end of the material equalization mechanism extends into the receiving tank, and the stirring end of the stirring mechanism is located between the side wall of the receiving tank and the rotating shaft.

[0007] Furthermore, the material equalization mechanism includes a material equalization component and a drive assembly;

[0008] One end of the material leveling component is connected to the drive assembly for transmission, and the other end of the material leveling component extends into the receiving groove;

[0009] The drive component is connected to the guide component in a driving manner, so that the drive component moves back and forth along the guide component.

[0010] Furthermore, the material homogenizing component includes a horizontal connecting portion, an extension portion, and an inclined portion connected in sequence;

[0011] The horizontal connecting portion is perpendicular to the extension portion;

[0012] Along the length of the horizontal connecting portion, the inclined portion gradually sinks away from the extension portion, so that the inclined portion and the extension portion form an angle greater than 90°.

[0013] Furthermore, the inclined portion is plate-shaped.

[0014] Furthermore, the included angle is 100°~120°.

[0015] Furthermore, the material homogenizing component includes a horizontal connecting part, an extension part, and a stirring part connected in sequence;

[0016] The horizontal connecting portion is perpendicular to the extension portion;

[0017] The stirring part is hinged to the end of the extension away from the horizontal connecting part, so that the stirring part can rotate relative to the extension.

[0018] Furthermore, the stirring unit includes a hinged seat and at least three tilting plates;

[0019] All the stirring plates are evenly spaced along the circumference of the hinge seat, and the length direction of the stirring plates is perpendicular to the length direction of the extension.

[0020] Furthermore, the drive assembly includes a horizontal drive element and a bracket;

[0021] The horizontal drive component is connected to the guide assembly, and the material distribution component is connected to the horizontal drive component through the bracket.

[0022] Furthermore, the guide component is a rack;

[0023] The output end of the horizontal drive component has a gear, which is coaxially arranged with and driven by the output end of the horizontal drive component, and the gear meshes with the guide assembly.

[0024] Furthermore, the outer wall of the receiving groove is provided with a guide groove;

[0025] The guide assembly is located below the guide groove, and the bracket is slidably connected to the guide groove.

[0026] The beneficial effects of this utility model are as follows: by setting a guiding component and a material equalization mechanism, the material equalization mechanism moves back and forth along the distribution direction of the guiding component, thereby continuously stirring the slurry in the receiving tank, avoiding slurry clumping, and ensuring the adhesion effect of the slurry on the fabric. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the material homogenizing device in this utility model. Figure 1 ;

[0028] Figure 2 This is a schematic diagram of the material homogenizing device in this utility model. Figure 2 ;

[0029] Figure 3 This is a schematic diagram of the material equalization mechanism in Embodiment 2 of this utility model;

[0030] Figure 4This is a schematic diagram of the material equalization mechanism in Embodiment 3 of this utility model.

[0031] Label Explanation:

[0032] 1. Receiving groove; 11. Guide groove;

[0033] 2. Shaft;

[0034] 3. Guiding components;

[0035] 4. Material equalization mechanism;

[0036] 41. Material distribution component; 411. Horizontal connection part; 412. Extension part; 413. Inclined part; 414. Mixing part; 4141. Hinge seat; 4142. Tilting plate;

[0037] 42. Drive assembly; 421. Horizontal drive component; 422. Bracket; 423. Gear; 43. Auxiliary lifting assembly; 431. Connector; 432. Lifting drive component; 44. Pulley. Detailed Implementation

[0038] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0039] Please refer to Figures 1-4 A material equalization device includes a receiving tank 1, a rotating shaft 2 for conveying fabric is at least partially located in the receiving tank 1, and a guide assembly 3 and a material equalization mechanism 4; the driving end of the material equalization mechanism 4 is slidably connected to the guide assembly 3, the stirring end of the material equalization mechanism 4 extends into the receiving tank 1, and the stirring end of the material equalization mechanism 4 is located between the side wall of the receiving tank 1 and the rotating shaft 2.

[0040] It is understandable that by setting the guide component 3 and the material equalization mechanism 4, the material equalization mechanism 4 moves back and forth along the distribution direction of the guide component 3, thereby continuously stirring the slurry in the receiving tank 1, avoiding slurry clumping, and ensuring the adhesion effect of the slurry on the fabric.

[0041] In some embodiments, the material equalization mechanism 4 includes a material equalization element 41 and a drive assembly 42; one end of the material equalization element 41 is driveably connected to the drive assembly 42, and the other end of the material equalization element 41 extends into the receiving tank 1; the drive assembly 42 is driveably connected to the guide assembly 3, so that the drive assembly 42 reciprocates along the guide assembly 3. By driving the material equalization element 41 to move along the distribution direction of the guide assembly 3 through the drive assembly 42, the material equalization element 41 continuously agitates the slurry in the receiving tank 1, preventing the slurry from clumping.

[0042] In some embodiments, the material leveling component 41 includes a horizontal connecting portion 411, an extension portion 412, and an inclined portion 413 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; in the length direction of the horizontal connecting portion 411, the inclined portion 413 gradually sinks away from the extension portion 412, so that the inclined portion 413 and the extension portion 412 form an angle greater than 90°. The extension portion 412 and the horizontal connecting portion 411 are provided to extend the inclined portion 413, so that the inclined portion 413 extends into the bottom of the receiving tank 1; and the inclined portion 413 is provided to adapt to the curvature of the inner wall of the receiving tank 1, thereby fully agitating the slurry located at the bottom of the receiving tank 1. When the bottom layer of slurry is agitated, the upper layer of slurry will also flow with the flow of the bottom layer of slurry, thereby preventing the slurry from clumping.

[0043] In some embodiments, the inclined portion 413 is plate-shaped. Preferably, the plate surface of the inclined portion 413 is perpendicular to its direction of movement to increase the contact area between the inclined portion 413 and the slurry and improve the mixing effect.

[0044] In some embodiments, the included angle is 100° to 120°. Preferably, the included angle can be 100°, 105°, 110°, 115° or 120°.

[0045] In some embodiments, the material equalization component 41 includes a horizontal connecting portion 411, an extension portion 412, and a stirring portion 414 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; the stirring portion 414 is hinged to the end of the extension portion 412 away from the horizontal connecting portion 411, so that the stirring portion 414 can rotate relative to the extension portion 412. The stirring portion 414 is provided to automatically rotate by the reverse force of the slurry when the material equalization component 41 moves along the distribution direction of the guide assembly 3, thereby improving the mixing effect.

[0046] In some embodiments, the stirring unit 414 includes a hinge seat 4141 and at least three stirring plates 4142; all the stirring plates 4142 are evenly distributed along the circumference of the hinge seat 4141, and the length direction of the stirring plates 4142 is perpendicular to the length direction of the extension 412. Furthermore, the distribution direction of the surfaces of the stirring plates 4142 is always inclined relative to the radial direction of the hinge seat 4141 to reduce the resistance when the slurry pushes the stirring plates 4142.

[0047] In some embodiments, the drive assembly 42 includes a horizontal drive member 421 and a support 422; the horizontal drive member 421 is connected to the guide assembly 3, and the material equalizer 41 is connected to the horizontal drive member 421 via the support 422. Preferably, the horizontal drive member 421 is a servo motor. Through the relative movement of the horizontal drive member 421 and the guide assembly 3, the horizontal drive member 421 drives the material equalizer 41 to reciprocate within the receiving tank 1 via the support 422, thereby fully agitating the slurry.

[0048] In some embodiments, the guide component 3 is a rack; the output end of the horizontal drive member 421 has a gear 423, which is coaxially arranged and connected to the output end of the horizontal drive member 421, and meshes with the guide component 3. Specifically, the gear 423 should press against the rack.

[0049] In some embodiments, the outer wall of the receiving groove 1 is provided with a guide groove 11; the guide assembly 3 is located below the guide groove 11, and the bracket 422 is slidably connected to the guide groove 11. The guide groove 11 is provided to improve the smoothness of the sliding of the bracket 422 and ensure the stability of the material leveling component 41 when it moves.

[0050] In some embodiments, the material equalization mechanism 4 further includes an auxiliary lifting component 43; the material equalization component 41 includes a horizontal connecting portion 411, an extension portion 412, and an inclined portion 413 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; the inclined portion 413 is hinged to the end of the extension portion 412 away from the horizontal connecting portion 411; the fixed end of the auxiliary lifting component 43 is connected to the horizontal connecting portion 411, and the movable end of the auxiliary lifting component 43 is hinged to the inclined portion 413. The auxiliary lifting component 43 can further expand the mixing range of the inclined portion 413, thereby improving the mixing effect.

[0051] In some embodiments, the auxiliary lifting assembly 43 includes a connector 431 and a lifting drive 432; the connector 431 is connected to the horizontal connecting portion 411, the fixed end of the lifting drive 432 is connected to the horizontal connecting portion 411, and the movable end of the lifting drive 432 is hinged to the inclined portion 413. Preferably, the lifting drive 432 is a linear servo motor, a linear actuator, or a linear cylinder.

[0052] Embodiment 1 of this utility model is as follows:

[0053] A material equalization device includes a receiving tank 1, a rotating shaft 2 for conveying fabric is at least partially located in the receiving tank 1, and a guiding assembly 3 and a material equalization mechanism 4; the driving end of the material equalization mechanism 4 is slidably connected to the guiding assembly 3, the stirring end of the material equalization mechanism 4 extends into the receiving tank 1, and the stirring end of the material equalization mechanism 4 is located between the side wall of the receiving tank 1 and the rotating shaft 2.

[0054] In this embodiment, the material equalization mechanism 4 includes a material equalization component 41 and a drive assembly 42; one end of the material equalization component 41 is connected to the drive assembly 42 in a transmission manner, and the other end of the material equalization component 41 extends into the receiving groove 1; the drive assembly 42 is connected to the guide assembly 3 in a transmission manner, so that the drive assembly 42 reciprocates along the guide assembly 3.

[0055] In this embodiment, the material leveling component 41 includes a horizontal connecting portion 411, an extension portion 412, and an inclined portion 413 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; along the length direction of the horizontal connecting portion 411, the inclined portion 413 gradually sinks away from the extension portion 412, so that the inclined portion 413 and the extension portion 412 form an angle of 110°. Preferably, the horizontal connecting portion 411, the extension portion 412, and the inclined portion 413 are integrally formed.

[0056] In this embodiment, the inclined portion 413 is plate-shaped, and preferably, the plate surface of the inclined portion 413 is perpendicular to its direction of movement.

[0057] In this embodiment, the drive assembly 42 includes a horizontal drive member 421 and a bracket 422; the horizontal drive member 421 is connected to the guide assembly 3 for transmission, and the material leveling member 41 is connected to the horizontal drive member 421 through the bracket 422. Preferably, the horizontal drive member 421 is a servo motor.

[0058] In this embodiment, the guide component 3 is a rack; the output end of the horizontal drive component 421 has a gear 423, which is coaxially arranged and connected to the output end of the horizontal drive component 421, and meshes with the guide component 3. Specifically, the gear 423 should press against the rack.

[0059] In this embodiment, the outer wall of the receiving groove 1 is provided with a guide groove 11; the guide assembly 3 is located below the guide groove 11, and the bracket 422 is slidably connected to the guide groove 11. Specifically, one end of the bracket 422 is provided with a pulley 44, which abuts against the top of the receiving groove 1.

[0060] The working principle of this embodiment is as follows:

[0061] The horizontal drive component 421 drives the support 422 and the material equalizer 41 to move along the straight direction of the guide component 3, so that the material equalizer 41 mixes the slurry in the receiving tank 1.

[0062] Embodiment two of this utility model is as follows:

[0063] The difference between this embodiment and Embodiment 1 is that the structure of the uniform material component 41 is different.

[0064] In this embodiment, the material homogenizing component 41 includes a horizontal connecting portion 411, an extension portion 412, and a stirring portion 414 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; the stirring portion 414 is hinged to the end of the extension portion 412 away from the horizontal connecting portion 411, so that the stirring portion 414 can rotate relative to the extension portion 412.

[0065] In this embodiment, the stirring part 414 includes a hinge seat 4141 and at least three stirring plates 4142; all the stirring plates 4142 are evenly distributed along the circumference of the hinge seat 4141, and the length direction of the stirring plates 4142 is perpendicular to the length direction of the extension part 412.

[0066] The working principle of this embodiment is as follows:

[0067] The horizontal drive component 421 drives the support 422 and the material equalizer 41 to move along the straight direction of the guide component 3, so that the material equalizer 41 mixes the slurry in the receiving tank 1.

[0068] Driven by the slurry, the mixing part 414 of the homogenizing component 41 continues to rotate, further agitating the slurry.

[0069] Embodiment three of this utility model is as follows:

[0070] The difference between this embodiment and Embodiments 1 and 2 is that the structure of the material equalization mechanism 4 is different.

[0071] In this embodiment, the material equalization mechanism 4 further includes an auxiliary lifting component 43; the material equalization component 41 includes a horizontal connecting portion 411, an extension portion 412, and an inclined portion 413 connected in sequence; the horizontal connecting portion 411 and the extension portion 412 are perpendicular to each other; the inclined portion 413 is hinged to the end of the extension portion 412 away from the horizontal connecting portion 411; the fixed end of the auxiliary lifting component 43 is connected to the horizontal connecting portion 411, and the movable end of the auxiliary lifting component 43 is hinged to the inclined portion 413. Preferably, the cross-section of the inclined portion 413 is cross-shaped.

[0072] In this embodiment, the auxiliary lifting assembly 43 includes a connector 431 and a lifting drive 432; the connector 431 is connected to the horizontal connecting part 411, the fixed end of the lifting drive 432 is connected to the horizontal connecting part 411, and the movable end of the lifting drive 432 is hinged to the inclined part 413. Preferably, the lifting drive 432 is a linear cylinder.

[0073] The working principle of this embodiment is as follows:

[0074] The horizontal drive component 421 drives the support 422 and the material equalizer 41 to move along the straight direction of the guide component 3, so that the material equalizer 41 mixes the slurry in the receiving tank 1.

[0075] Simultaneously, the lifting drive component 432 controls the reciprocating motion of the inclined portion 413, causing the inclined portion 413 to agitate the slurry. The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model's specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An evenizer comprising a housing channel, a rotating shaft for conveying a material being at least partially located in the housing channel, characterized in that, Includes guiding components and material distribution mechanisms; The driving end of the material homogenizing mechanism is slidably connected to the guiding component, the stirring end of the material homogenizing mechanism extends into the receiving tank, and the stirring end of the material homogenizing mechanism is located between the side wall of the receiving tank and the rotating shaft. The material equalization mechanism includes a material equalization component and a drive assembly; One end of the material leveling component is connected to the drive assembly for transmission, and the other end of the material leveling component extends into the receiving groove; The drive component is connected to the guide component in a driving manner, so that the drive component moves back and forth along the guide component.

2. An apparatus as claimed in claim 1, wherein The material homogenizing component includes a horizontal connecting part, an extension part, and an inclined part connected in sequence. The horizontal connecting portion is perpendicular to the extension portion; Along the length of the horizontal connecting portion, the inclined portion gradually sinks away from the extension portion, so that the inclined portion and the extension portion form an angle greater than 90°.

3. An equalizer according to claim 2, wherein The inclined portion is plate-shaped.

4. The uniform material device of claim 2, wherein, The included angle is 100°~120°.

5. The uniform material device of claim 1, wherein, The material homogenizing component includes a horizontal connecting part, an extension part, and a stirring part connected in sequence. The horizontal connecting portion is perpendicular to the extension portion; The stirring part is hinged to the end of the extension away from the horizontal connecting part, so that the stirring part can rotate relative to the extension.

6. An apparatus as claimed in claim 5, wherein, The stirring section includes a hinged seat and at least three tilting plates; All the stirring plates are evenly spaced along the circumference of the hinge seat, and the length direction of the stirring plates is perpendicular to the length direction of the extension.

7. The material equalization device according to claim 1, characterized in that, The drive assembly includes a horizontal drive component and a bracket; The horizontal drive component is connected to the guide assembly, and the material distribution component is connected to the horizontal drive component through the bracket.

8. A material equalization device according to claim 7, characterized in that, The guide component is a rack; The output end of the horizontal drive component has a gear, which is coaxially arranged with and driven by the output end of the horizontal drive component, and the gear meshes with the guide assembly.

9. A material equalization device according to claim 7, characterized in that, The outer wall of the receiving groove is provided with a guide groove; The guide assembly is located below the guide groove, and the bracket is slidably connected to the guide groove.