A box toilet pipeline composite bottom plate

The modular design of the box-type bathroom pipe composite chassis solves the problems of complex construction and inconsistent quality in traditional construction, achieving efficient and convenient construction and quality control, and is suitable for mass production and green construction.

CN224338562UActive Publication Date: 2026-06-09DECORATION CO LTD OF CHINA CONSTR 3RD ENG BUREAU

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DECORATION CO LTD OF CHINA CONSTR 3RD ENG BUREAU
Filing Date
2025-06-27
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Traditional building drainage chassis have complex construction procedures, long construction cycles, inconsistent quality, and are difficult to achieve the convenience of factory prefabrication and on-site installation.

Method used

A modular prefabricated chassis for bathroom pipes is designed, which adopts a chassis frame and pipe modular composite prefabrication, including a bent base plate and a C-shaped steel profile bottom beam, combined with filler aggregate and closed lifting rings to achieve modular prefabrication and on-site hoisting.

Benefits of technology

It shortens the construction cycle, improves construction efficiency and quality consistency, is suitable for mass production, meets green construction requirements, and reduces labor and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a box toilet pipeline composite bottom disc, including bottom disc frame, pipeline and filling aggregate, bottom disc frame is the frame structure of bottom closed, including bending bottom plate and several bottom beams, bending bottom plate is "concave" character shape, and the top of left and right two sides vertical surface is bent outward 90 degrees, and several bottom beams are welded horizontally equidistance between two vertical surfaces of bending bottom plate, and the first and last two bottom beams are flush with the front and back two end surfaces of bending bottom plate, and the pipeline mounting hole is opened on each bottom beam according to the design position, the pipeline is worn in the pipeline mounting hole, and the filling aggregate is poured in the inside bottom disc frame. The utility model discloses through the modular prefabrication in factory, can effectively guarantee precision and quality, and the on -the -spot installation is convenient and fast, has the advantages of high -efficient, high -precision, high durability, is applicable to various building drainage system construction, is suitable for batch production and construction, reduces the manual and maintenance cost.
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Description

Technical Field

[0001] This utility model relates to the field of building construction technology, and in particular to a composite chassis for a box-type bathroom pipe. Background Technology

[0002] Traditional building drainage chassis construction often employs on-site casting or assembly methods, which suffers from complex procedures, long construction cycles, difficult maintenance, and inconsistent quality. Furthermore, the construction industry's shift towards prefabricated and green construction demands chassis with factory prefabrication and on-site installation capabilities.

[0003] Therefore, how to create a new type of composite chassis for bathroom pipes is one of the important research and development topics at present. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a modular composite chassis for bathroom pipes, which allows the pipes and chassis to be prefabricated in the factory in a modular composite manner, eliminating the need for on-site casting or assembly. This ensures both accuracy and quality, facilitates installation and construction, and is suitable for mass production and construction, thereby overcoming the shortcomings of the existing technology.

[0005] To solve the above-mentioned technical problems, this utility model provides a box-type bathroom pipe composite chassis, including a chassis frame, pipes and filling aggregate;

[0006] The chassis frame is a closed-bottom frame structure, including a bent bottom plate and several bottom beams. The bent bottom plate is U-shaped, with the top of the left and right sides bent outward at 90°. Several bottom beams are horizontally and equally spaced between the two sides of the bent bottom plate. The first and last bottom beams are flush with the front and rear end faces of the bent bottom plate. Each bottom beam has pipe installation holes opened at the designed positions, and the pipes are inserted into the pipe installation holes. The chassis frame is filled with cast-in aggregate.

[0007] As an improvement of this utility model, four closed lifting rings are installed at the four corners of the chassis frame.

[0008] Furthermore, the bottom of the closed lifting ring is machined with external threads, and the top surfaces of the two bottom beams at the ends are opened with internal threaded holes. The closed lifting ring is connected to the two bottom beams at the ends by threads.

[0009] Furthermore, the bottom beams are made of C-shaped steel profiles, with the C-shaped openings of the first and last bottom beams facing the inside of the chassis frame.

[0010] Furthermore, a gasket is installed between the pipe and the pipe mounting hole for temporarily fixing the pipe and adjusting the pipe slope.

[0011] With this design, the present invention has at least the following advantages.

[0012] 1. Compared with the traditional on-site pouring which requires manual formwork, pipe laying, pouring and curing, this utility model transfers the core process to a standardized factory environment, which greatly shortens the construction cycle, improves construction efficiency and avoids the quality instability caused by the difference in the skills of on-site workers.

[0013] 2. The modular composite chassis facilitates overall hoisting, improves the installation efficiency of docking with steel structure modules, reduces construction waste, and meets the requirements of green construction.

[0014] 3. Dry construction methods are used on-site, which facilitates cross-construction or parallel construction with other processes.

[0015] 4. The composite chassis is prefabricated in the factory in a modular manner, which can more effectively ensure the density of aggregates, ensure consistent quality of all products, and is suitable for mass production, reducing labor and maintenance costs. Attached Figure Description

[0016] The above is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model, the following describes this utility model in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a structural diagram of the chassis frame.

[0019] Figure 3 This is a structural diagram of the bent base plate.

[0020] Explanation of reference numerals in the attached drawings: 1. Chassis frame; 11. Bent base plate; 12. Bottom beam; 13. Pipe mounting hole; 14. Internal threaded hole; 2. Pipe; 3. Filler aggregate; 4. Closed lifting ring. Detailed Implementation

[0021] Please see Figures 1 to 2 This utility model provides a box-type bathroom pipe composite chassis, including chassis frame 1, pipe 2 and filling aggregate 3.

[0022] The chassis frame 1 includes a bent bottom plate 11 and a bottom beam 12.

[0023] The bent base plate 11 is U-shaped, with the top of the left and right sides bent outward at 90° to form a flange.

[0024] The bottom beams 12 are made of C-shaped steel profiles and are horizontally welded at equal intervals between the left and right facades of the bent base plate 11. The number and spacing of the bottom beams 12 are determined according to the overall dimensions of the chassis frame 1. In this embodiment, there are 5 bottom beams 12. The C-shaped openings of the first and last bottom beams 12 face the interior of the chassis frame 1, that is, the web of the C-shaped steel profile is flush with the front and rear end faces of the bent base plate 11, so that the chassis frame 1 forms a frame structure that is closed circumferentially and on the bottom surface.

[0025] The bottom beam 12 has pipe installation holes 13 opened at the designed positions, and the pipe 2 passes through the pipe installation holes 13.

[0026] In this embodiment, pipe 2 is made of PVC. The inner diameter of the pipe mounting hole 13 is slightly larger than the outer diameter of pipe 2. During installation, a gasket is installed between pipe 2 and pipe mounting hole 13. The slope of pipe 2 is adjusted by the gasket to meet the requirements for drainage pipe slope in the "Code for Acceptance of Construction Quality of Building Water Supply, Drainage and Heating Engineering". Another function of the gasket is to temporarily fix pipe 2 to prevent displacement of pipe 2 in subsequent processes and to avoid damage caused by collision with pipe mounting hole 13. After pipe 2 is adjusted and positioned, a ball-passing test is performed. After the test is passed, pipe 2 is fixed in place.

[0027] The filler aggregate 3 is poured inside the chassis frame 1, enclosing the pipe 2 inside (with the pipe opening left outside). During pouring, a mold is used to seal the filler aggregate 3, ensuring that it is dense and free of air bubbles. After solidification, it forms an integral structure with the chassis frame 1 and the pipe 2.

[0028] Four closed lifting rings 4 are installed at the four corners of the chassis frame 1.

[0029] Specifically, the bottom of the closed lifting ring 4 is machined with external threads, and the top surfaces of the first and last bottom beams 12 near their ends have internal threaded holes 14. The closed lifting ring 4 is connected to the first and last bottom beams 12 by threads. The closed lifting ring 4 is installed before on-site hoisting. After the composite chassis is hoisted into place and welded and fixed to the steel structure beams, it is then removed.

[0030] This utility model, through modular prefabrication in the factory, can effectively ensure accuracy and quality, and is convenient and quick to install on site. It has the advantages of high efficiency, high precision, and high durability, and is suitable for the construction of various building drainage systems. It is suitable for mass production and construction, and reduces labor and maintenance costs.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes or alterations made by those skilled in the art using the above-disclosed technical content shall fall within the protection scope of the present utility model.

Claims

1. A composite base for bathroom pipes in a box-type structure, characterized in that, Includes chassis frame, piping, and filler aggregate; The chassis frame is a closed-bottom frame structure, including a bent bottom plate and several bottom beams. The bent bottom plate is U-shaped, with the top of the left and right sides bent outward at 90°. Several bottom beams are horizontally and equally spaced welded between the two sides of the bent bottom plate. The first and last bottom beams are flush with the front and rear end faces of the bent bottom plate. Each bottom beam has pipe installation holes opened at the designed positions, and the pipes are inserted into the pipe installation holes. The chassis frame is filled with cast-in aggregate.

2. The composite chassis for bathroom pipes according to claim 1, characterized in that, Four closed lifting rings are installed at the four corners of the chassis frame.

3. The composite chassis for bathroom pipes according to claim 2, characterized in that, The bottom of the closed lifting ring is machined with external threads, and the top surfaces of the first and last bottom beams have internal threaded holes near the ends. The closed lifting ring is connected to the first and last bottom beams by threads.

4. The composite chassis for bathroom pipes according to claim 1, characterized in that, The bottom beams are made of C-shaped steel profiles, with the C-shaped openings of the first and last bottom beams facing the inside of the chassis frame.

5. A composite chassis for bathroom pipes according to claim 1, characterized in that, A gasket is installed between the pipe and the pipe mounting hole for temporarily fixing the pipe and adjusting the pipe slope.