An adjustable grout hole purging device

Abstract

This application relates to an adjustable grouting hole purging device. The adjustable grouting hole purging device includes a drive mechanism and a cleaning gun connected to the drive mechanism. The cleaning gun includes a cleaning tube and a spraying mechanism, which is rotatably mounted on the cleaning tube. The cleaning tube includes a rotating shaft and a cleaning structure connected to the rotating shaft. One end of the rotating shaft is connected to the output shaft of the drive mechanism, and the other end is connected to the cleaning structure. The cleaning structure includes a sleeve, which is fixed to the rotating shaft by screws. Cleaning plates are evenly distributed on the outer circumference of the sleeve. This application adopts a detachable structure. By connecting the cleaning structure at the end and setting the purging structure in the middle, the detachable cleaning structure can be changed to accommodate different hole diameters while ensuring cleaning effectiveness.

Description

Technical Field

[0001] This application relates to the field of infrastructure construction technology, and in particular to an adjustable grouting hole flushing device. Background Technology

[0002] Grouting holes are channels drilled for injecting grout (cement grout, chemical grout, etc.). The grout penetrates and fills the fissures or pores in the strata to achieve purposes such as reinforcement, water plugging, and seepage prevention.

[0003] In existing technologies, grouting can be used for: foundation reinforcement (filling weak layers or fissures to improve bearing capacity, such as pile foundation reinforcement and sandy soil foundation treatment); seepage prevention and plugging (forming a seepage barrier, such as curtain grouting for dam foundations and tunnel water plugging); and structural repair (repairing concrete cracks or voids, such as bridge pier reinforcement). Depending on the technical problem being solved, the types of grouting holes drilled vary. They can be broadly categorized as curtain grouting holes, which are densely arranged along the structural axis to form a continuous seepage barrier, with a hole spacing of 1.5-3m and a row spacing of 1-2m, arranged in a quincunx pattern; and consolidation grouting holes, which are dispersed in the foundation to improve the integrity and strength of the rock mass, with a hole spacing of 2-5m, adjusted according to the degree of rock mass fissure development.

[0004] After drilling the grouting hole, a significant amount of drill cuttings will remain inside. Before grouting, the hole needs to be cleaned to remove the cuttings, sediment, and cracks, ensuring that water or grout can smoothly enter the cracks during pressure testing and grouting. However, because the hole diameter needs to be adjusted according to the type of grout (cement grout requires a larger diameter) and the formation permeability, typically varying between 50-110 mm, traditional cleaning methods are ineffective in removing drill cuttings and sediment, requiring more time and yielding poor cleaning results. Utility Model Content

[0005] To solve or partially solve the problems existing in the related technologies, this application provides an adjustable grouting hole cleaning device, which can be modified by setting a detachable cleaning structure to adapt to cleaning of different hole sizes while ensuring cleaning effect.

[0006] This application provides an adjustable grouting hole flushing device, including a drive mechanism 1 and a cleaning gun connected to the drive mechanism 1; the cleaning gun includes a cleaning tube body 6 and a spraying mechanism, the spraying mechanism is rotatably sleeved on the cleaning tube body 6, the cleaning tube body 6 includes a rotating shaft 2 and a cleaning structure connected to the rotating shaft 2, one end of the rotating shaft 2 is connected to the output shaft of the drive structure, and the other end is connected to the cleaning structure, the cleaning structure includes a sleeve 5, the sleeve 5 is fixed to the rotating shaft 2 by screws, and cleaning plates 7 are evenly arranged on the outer periphery of the sleeve 5.

[0007] Optionally, in some embodiments, the spraying mechanism is provided with bearings at both ends that are adapted to the rotating shaft 2, and the spraying mechanism is rotatably mounted on the rotating shaft 2 through the bearings.

[0008] Optionally, in some embodiments, the spraying mechanism includes an inner housing 4 and an outer housing 3, with the outer housing 3 disposed outside the inner housing 4, and a cavity structure between the inner housing 4 and the outer housing 3.

[0009] Optionally, in some embodiments, the outer shell 3 is provided with outlet holes 8 evenly, and an inflation pipe and a water filling pipe are respectively connected in the cavity structure between the inner shell 4 and the outer shell 3. The inflation pipe and the water filling pipe are respectively provided with branch hoses, and each different branch hose is connected to a different outlet hole 8.

[0010] The technical solution provided in this application may include the following beneficial effects:

[0011] This application adopts a detachable structure. By connecting a cleaning structure at the end and setting a rinsing structure in the middle, the rinsing structure combines an air-filling pipeline and a water-filling pipeline, which are connected to different outlets respectively. Compressed air or water is pressurized by a pump to rinse the grouting hole. On the other hand, the cleaning plate at the end cleans the grouting hole. By setting a detachable cleaning structure, the cleaning structure can be changed to adapt to cleaning different hole diameters and ensure the cleaning effect.

[0012] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0013] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0014] Figure 1 This is a schematic diagram of the adjustable grouting hole flushing device shown in the embodiments of this application;

[0015] Figure 2 This is a schematic diagram of the cleaning pipe and spraying mechanism shown in the embodiments of this application.

[0016] Figure label:

[0017] 1-Drive mechanism; 2-Rotating shaft; 3-Outer shell; 4-Inner shell; 5-Sleeve; 6-Cleaning tube body; 7-Cleaning plate; 8-Outlet. Detailed Implementation

[0018] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0019] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0020] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0021] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0022] To address the aforementioned issues, this application provides an adjustable grouting hole cleaning device. By incorporating a detachable cleaning structure, the device can adapt to cleaning different hole sizes while maintaining effective cleaning performance.

[0023] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0024] See Figure 1The adjustable grouting hole flushing device includes a drive mechanism 1 and a cleaning gun connected to the drive mechanism 1. The cleaning gun includes a cleaning tube body 6 and a spraying mechanism. The spraying mechanism is rotatably mounted on the cleaning tube body 6. The cleaning tube body 6 includes a rotating shaft 2 and a cleaning structure connected to the rotating shaft 2. One end of the rotating shaft 2 is connected to the output shaft of the drive structure, and the other end is connected to the cleaning structure. The cleaning structure includes a sleeve 5, which is fixed to the rotating shaft 2 by screws. Cleaning plates 7 are evenly arranged on the outer circumference of the sleeve 5. The spraying mechanism is provided with bearings adapted to the rotating shaft 2 at both ends, and the spraying mechanism is rotatably mounted on the rotating shaft 2 through the bearings.

[0025] During operation, the grouting holes are purged by a spraying mechanism. Simultaneously, the cleaning plates 7 at the ends work. Multiple cleaning plates 7 are arc-shaped scrapers arranged circumferentially along the axis of the sleeve 5. Driven by the drive mechanism 1, the rotating shaft 2 is rotated. The cleaning plates 7 rotate under the drive of the rotating shaft 2, carrying out the purging slurry containing sediment and smoothing the irregular parts of the grouting holes. The drive mechanism 1 can be a three-phase motor or other drive motors that can be adapted to drive the rotating shaft 2. The spraying mechanism is rotatably mounted on the rotating shaft 2 via bearings to prevent the spraying device of the spraying mechanism from rotating and causing entanglement on the rotating shaft 2.

[0026] In some embodiments, the spraying mechanism includes an inner shell 4 and an outer shell 3. The outer shell 3 is disposed outside the inner shell 4, and there is a cavity structure between the inner shell 4 and the outer shell 3. The outer shell 3 is uniformly provided with outlet holes 8. An air filling pipe and a water filling pipe are respectively connected in the cavity structure between the inner shell 4 and the outer shell 3. The air filling pipe and the water filling pipe are respectively provided with branch hoses, and each different branch hose is connected to a different outlet hole 8.

[0027] During operation, compressed air is supplied to the air filling pipeline by an air pump, and water is continuously supplied to the water filling pipeline by a water pump. The grouting holes are purged using compressed air and high-pressure water. The outlet hole 8 can also be equipped with nozzles or spray heads as needed for air or water discharge operations.

[0028] The working process of this application:

[0029] First, drilling operations are carried out using mechanical equipment such as rotary drilling rigs and impact drills. During the operation, the verticality deviation is controlled to be ≤1%, and rock cores or returned slag are recorded to determine stratum changes. Then, a blowing operation is performed. The blowing device provided by this utility model is inserted into the drilled grouting hole. When the tube of the cleaning gun is inserted to a suitable depth, compressed air and high-pressure water are introduced by an air pump and a water pump, respectively, for blowing. Then, the air pump and water pump are turned off, and the drive mechanism 1 is turned on. The drive mechanism 1 drives the cleaning plate 7 to rotate and moves the entire blowing device outward. During this process, the cleaning plate 7 carries away the cleaned sediment and other debris, completing the blowing operation.

[0030] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0031] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0032] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. An adjustable grouting hole flushing device, characterized in that: The adjustable grouting hole flushing device includes a drive mechanism (1) and a cleaning gun connected to the drive mechanism (1); the cleaning gun includes a cleaning tube body (6) and a spraying mechanism. The spraying mechanism is rotatably mounted on the cleaning tube body (6). The cleaning tube body (6) includes a rotating shaft (2) and a cleaning structure connected to the rotating shaft (2). One end of the rotating shaft (2) is connected to the output shaft of the drive structure, and the other end is connected to the cleaning structure. The cleaning structure includes a sleeve (5). The sleeve (5) is fixed to the rotating shaft (2) by screws. Cleaning plates (7) are evenly arranged on the outer periphery of the sleeve (5).

2. The adjustable grouting hole flushing device according to claim 1, characterized in that: The spraying mechanism is provided with bearings at both ends that are adapted to the rotating shaft (2), and the spraying mechanism is rotated and sleeved on the rotating shaft (2) through the bearings.

3. The adjustable grouting hole flushing device according to claim 1 or 2, characterized in that: The spraying mechanism includes an inner shell (4) and an outer shell (3), the outer shell (3) is located outside the inner shell (4), and there is a cavity structure between the inner shell (4) and the outer shell (3).

4. The adjustable grouting hole flushing device according to claim 3, characterized in that: The outer shell (3) is uniformly provided with outlet holes (8). The cavity structure between the inner shell (4) and the outer shell (3) is respectively connected to an air filling pipe and a water filling pipe. The air filling pipe and the water filling pipe are respectively provided with branch hoses, and each different branch hose is connected to a different outlet hole (8).

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