A large radiator facilitates the distribution of power of a box-type generator set

By introducing a liquid cooling system and a multi-stage heat dissipation channel design into the box-type generator set, the problem of low heat dissipation efficiency is solved, and efficient and flexible heat dissipation effect distribution is achieved, ensuring stable operation of the unit under high load.

CN224339065UActive Publication Date: 2026-06-09FUJIAN WAETA POWER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN WAETA POWER CO LTD
Filing Date
2025-08-25
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing box-type generator set has a simple heat dissipation structure design and lacks the coordination of air circulation and liquid cooling system, which leads to heat accumulation and low heat dissipation efficiency, especially when the temperature is too high during high load operation.

Method used

The liquid cooling system consists of four convection fans and a cooling box, combined with multiple circulation pipes, heat exchange plates and copper heat sinks to form multiple heat dissipation channels, promote air circulation and expand the heat dissipation area. The fan speed and airflow design can be adjusted through the control box to achieve flexible distribution of heat dissipation efficiency.

Benefits of technology

It improves heat dissipation efficiency, ensures stable operation of generator sets under high loads, extends equipment life, avoids downtime failures, and enhances the flexibility and adaptability of the heat dissipation system.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224339065U_ABST
    Figure CN224339065U_ABST
Patent Text Reader

Abstract

The utility model discloses a box type generator set of large -scale radiator is convenient for distribution efficacy relates to generator set heat dissipation structure technical field, including unit box, the corner of unit box is installed with the heat dissipation box, and the lateral end hinged of unit box is equipped with the box door of opposite -opening door, and the outer installation of lateral wall of unit box has the control box, and the two ventilation windows of opposite -opening are set up on the box wall of unit box, the utility model discloses through heat dissipation box realizes concentrated high -efficient heat dissipation, and opposite -opening door box door is convenient for equipment maintenance, and control box facilitates operation control, and opposite -opening ventilation window promotes air convection, and the whole structure gives consideration to operation efficiency and the convenience of operation, and finally solves the low heat dissipation efficiency of existing box type generator set and the unreasonable problem of heat dissipation efficacy distribution.
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Description

Technical Field

[0001] This utility model relates to the field of generator set heat dissipation structure technology, and in particular to a box-type generator set with a large radiator for easy power distribution. Background Technology

[0002] As an integrated power supply device, box-type generator sets are widely used in industrial production, emergency power supply and other scenarios. Their stable operation is highly dependent on an efficient heat dissipation system. However, existing box-type generator sets have two major problems in heat dissipation, which seriously affect their working performance and service life.

[0003] Existing generator sets often have simple heat dissipation structures, relying on a single fan or heat sink for cooling, lacking coordination between air circulation and liquid cooling systems. Inefficient fan placement hinders effective air convection, leading to heat buildup inside the unit and slow heat dissipation. Furthermore, limited heat dissipation area results in insufficient contact between heat exchange components and air, causing slow heat dissipation, especially during high-load operation, which can easily lead to overheating, unstable operation, power loss, or even shutdown. Therefore, this application designs a box-type generator set with a large radiator for efficient power distribution to address these issues. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a box-type generator set with a large radiator that facilitates power distribution.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a box-type generator set with a large radiator for easy power distribution, comprising a generator set box, a radiator box installed at one corner of the generator set box, a double-door box door hinged to the side end of the generator set box, a control box installed on the outside of the side wall of the generator set box, and two ventilation windows facing each other on the box wall of the generator set box.

[0006] Preferably, the heat dissipation box consists of four convection fans and a cooling box. Two of the convection fans are located on the box wall where the unit box and the heat dissipation box overlap, and the other two convection fans are located on the heat dissipation box on the inner wall of the unit box. The cooling box is a conventional refrigeration device with a pump coolant assembly, and the cooling box is equipped with multiple circulation pipes.

[0007] Preferably, a first heat exchange plate is installed on the top of the heat dissipation box, and the lower end of the first heat exchange plate is connected to the circulation pipe at the upper end of the refrigeration box.

[0008] Preferably, the heat dissipation box is provided with convection windows symmetrically on both sides, and a second heat exchange plate is installed on the side of each convection window.

[0009] Preferably, the side end of the second heat exchange plate is connected to the circulation pipe at the side end of the heat sink, and multiple heat dissipation copper fins are provided at equal intervals on one side of the second heat exchange plate.

[0010] Preferably, the cooling box and the two second heat exchange plates divide the heat dissipation box into multiple heat dissipation channels.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, through the cooperation of four convection fans in the heat dissipation box with the refrigeration box and circulation pipe, the convection fans promote air circulation, and the refrigeration box delivers coolant to each heat exchange component, thereby achieving efficient heat dissipation and temperature control. Furthermore, through the cooperation of the first heat exchange plate, the second heat exchange plate and the heat dissipation copper fins, the heat dissipation area is expanded and the heat exchange rate is increased, thereby enhancing the heat dissipation efficiency. By separating multiple heat dissipation channels through the refrigeration box and the two second heat exchange plates, the hot air flow path is extended, and the heat exchange time is increased, thereby achieving a reasonable distribution of heat dissipation efficiency. By controlling the power of the refrigeration box and the fan speed through the control box, combined with the air circulation design of the opposing ventilation windows and convection windows, the flexibility and adaptability of the heat dissipation system are improved, thereby achieving a flexible adaptation to different heat dissipation needs. Ultimately, this solves the problems of low heat dissipation efficiency and unreasonable distribution of heat dissipation efficiency in existing box-type generator sets. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the unit box proposed in this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the heat dissipation box proposed in this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the refrigeration box proposed in this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the second heat exchange plate proposed in this utility model.

[0018] The numbers in the diagram are: 1. Unit box; 2. Box door; 3. Control box; 4. Ventilation window; 5. First heat exchange plate; 6. Heat dissipation box; 7. Convection fan; 8. Convection window; 9. Refrigeration box; 10. Second heat exchange plate; 11. Circulation pipe; 12. Copper heat dissipation fins. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example: See Figures 1 to 5 This utility model discloses a box-type generator set with a large radiator for convenient power distribution, comprising a generator set housing 1, a radiator box 6 installed at one corner of the generator set housing 1, a double-door housing 2 hinged to the side end of the generator set housing 1, a control box 3 installed on the exterior side wall of the generator set housing 1, and two ventilation windows 4 facing each other on the housing wall of the generator set housing 1; the radiator box 6 achieves centralized and efficient heat dissipation, the double-door housing 2 facilitates equipment maintenance, the control box 3 facilitates operation and control, and the opposing ventilation windows 4 promote air convection; the overall structure balances operating efficiency and ease of operation; the radiator box 6 consists of four convection fans 7 and a cooling box 9, with two convection fans 7 located in the generator set housing 1. On the wall of the unit box 1, which overlaps with the heat dissipation box 6, two other convection fans 7 are located on the heat dissipation box 6. The refrigeration box 9 is a conventional refrigeration device with a pump coolant assembly. The refrigeration box 9 is equipped with multiple circulation pipes 11. The distribution of multiple convection fans 7 promotes air circulation inside the box. The refrigeration box 9 and the circulation pipes 11 form a liquid cooling heat dissipation system, which improves heat dissipation efficiency and temperature control capability. A first heat exchange plate 5 is installed on the top of the heat dissipation box 6. The lower end of the first heat exchange plate 5 is connected to the circulation pipe 11 at the upper end of the refrigeration box 9. The first heat exchange plate 5 expands the heat dissipation area and, together with the circulation pipes 11, enhances the heat exchange efficiency and accelerates the dissipation of heat from the top.

[0021] In this invention, convection windows 8 are symmetrically arranged on both sides of the heat dissipation box 6, and a second heat exchange plate 10 is installed on the side of each convection window 8. The convection windows 8 promote the circulation of internal and external air, and the second heat exchange plate 10 enhances the heat dissipation capacity of the side. The symmetrical design ensures the uniformity of heat dissipation. The side of the second heat exchange plate 10 is connected to the circulation pipe 11 on the side of the heat dissipation box 6. Multiple heat dissipation copper fins 12 are equidistantly arranged on one side of the second heat exchange plate 10. The circulation pipe 11 delivers coolant to the second heat exchange plate 10, and the heat dissipation copper fins 12 further expand the heat dissipation area and improve the heat exchange rate. The cooling box 9 and the two second heat exchange plates 10 divide the heat dissipation box 6 into multiple heat dissipation channels. The multiple heat dissipation channels extend the path of hot air flow, increase the contact time between heat and heat dissipation components, improve the heat dissipation effect, and achieve a reasonable distribution of heat dissipation efficiency.

[0022] Working Principle: When using this utility model, firstly, the components and equipment are installed in the unit box 1 and the power supply is connected to the device. The program corresponding to the control requirements is written into the control box 3. When the unit is running, the heat generated in the unit box 1 forms initial air convection through the opposing ventilation windows 4. The heat dissipation box 6 serves as the core heat dissipation area. Its internal cooling box 9 starts pumping coolant, which is transported to the first heat exchange plate 5 and the second heat exchange plate 10 through the circulation pipe 11. The four convection fans 7 work together: the fan at the overlap of the unit box 1 and the heat dissipation box 6 draws the hot air in the unit box 1 into the heat dissipation box 6, while the fan on the inner wall drives the airflow in the heat dissipation box 6. After hot air enters the heat dissipation box 6, it flows through multiple heat dissipation channels separated by the cooling box 9 and the second heat exchange plate 10, extending the heat exchange time. The first heat exchange plate 5 dissipates some heat through top contact. The heat dissipation copper fins 12 on one side of the second heat exchange plate 10 increase the contact area with the air, and with the air circulation of the convection window 8, quickly dissipate the heat absorbed by the coolant to the outside. The control box 3 can adjust the power of the cooling box 9 and the fan speed to achieve flexible distribution of heat dissipation effect. The double-door box 2 facilitates regular maintenance of heat dissipation components, ensuring the continuous and efficient operation of the heat dissipation system and ensuring the stable operation of the generator set at a suitable temperature. The use of the device ends here.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A box-type generator set with a large radiator for easy power distribution, comprising a generator set enclosure (1), characterized in that: A heat dissipation box (6) is installed at one corner of the unit box (1). A double door (2) is hinged to the side end of the unit box (1). A control box (3) is installed on the outside of the side wall of the unit box (1). Two ventilation windows (4) are opened opposite each other on the wall of the unit box (1).

2. The box-type generator set with a large radiator for easy power distribution according to claim 1, characterized in that: The heat dissipation box (6) consists of four convection fans (7) and a cooling box (9). Two of the convection fans (7) are located on the wall where the unit box (1) and the heat dissipation box (6) overlap. The other two convection fans (7) are located on the heat dissipation box (6) on the inner wall of the unit box (1). The cooling box (9) is a conventional refrigeration equipment with a pump coolant assembly. The cooling box (9) is equipped with multiple circulation pipes (11).

3. A box-type generator set with a large radiator for easy power distribution according to claim 2, characterized in that: The top of the heat dissipation box (6) is equipped with a first heat exchange plate (5), and the lower end of the first heat exchange plate (5) is connected to the circulation pipe (11) at the upper end of the refrigeration box (9).

4. A box-type generator set with a large radiator for easy power distribution according to claim 3, characterized in that: The heat sink (6) has convection windows (8) symmetrically arranged on both sides, and a second heat exchange plate (10) is installed on the side of each convection window (8).

5. A box-type generator set with a large radiator for easy power distribution according to claim 4, characterized in that: The side end of the second heat exchange plate (10) is connected to the circulation pipe (11) at the side end of the heat sink (6), and multiple heat dissipation copper fins (12) are provided at equal intervals on one side of the second heat exchange plate (10).

6. A box-type generator set with a large radiator for easy power distribution according to claim 5, characterized in that: The cooling box (9) and the two second heat exchange plates (10) divide the heat dissipation box (6) into multiple heat dissipation channels.