Winch signal acquisition device for spheroidizing agent pouring
By designing a high-temperature motor-driven mechanical structure and a gas cleaning system, the problem of sensor malfunction during the spheroidizing agent casting process was solved, and stable operation of the sensor was achieved in high-temperature, high-humidity and dusty environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ELKEM FOUNDRY (CHINA) CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-06-09
Smart Images

Figure CN224340978U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of winch signal acquisition device for spheroidizing agent casting, and more specifically, it relates to a winch signal acquisition device for spheroidizing agent casting. Background Technology
[0002] In the production process of spheroidizing agent, after the alloy is melted in the medium frequency furnace, the high-temperature molten alloy needs to be poured into different molds by a winch. After the pouring is completed, the mold needs to be moved out of the pouring area and cooled by water spray to ensure rapid demolding. However, this situation can easily create a harsh environment with high humidity and high dust.
[0003] Currently, winch position signal acquisition devices used for spheroidizing agent casting on the market have many drawbacks. For example, the sensors are not adequately protected, and high temperature, high humidity and dusty environments can easily cause the sensors to malfunction or the signals to be distorted.
[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a winch signal acquisition device for spheroidizing agent casting, in order to achieve a more practical purpose. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a winch signal acquisition device for spheroidizing agent casting, which is achieved by the following specific technical means:
[0006] A winch signal acquisition device for spheroidizing agent casting includes a signal support, a pair of start sensors, a pair of stop sensors, and an air pump. A pair of fixing plates (first type) are installed on the inner walls of both sides of the signal support. The start sensors are respectively installed on the upper and bottom surfaces of the fixing plates (first type). A pair of fixing plates (second type) are installed on both sides of the bottom of the signal support. The stop sensors are respectively installed on the fixing plates (second type). A cover plate is installed on the upper surface of the signal support. A mounting base is installed on one outer wall of the signal support. The upper surface of the mounting base... A rotating shaft is rotatably connected, and a reciprocating mechanism is connected to the upper end of the rotating shaft. One end of the reciprocating mechanism is connected to a movable rod. One end of the movable rod passes through one side of the signal support and is fitted with an installation ring. An air blowing head is installed inside the installation ring. An air supply pipe is connected to the output end of the air pump. One end of the air supply pipe passes through one side of the signal support and is fitted with a metal telescopic tube. The other end of the metal telescopic tube is connected to the air blowing head. An electric telescopic rod is installed on the inner wall of one side of the signal support. A rack is installed at the output end of the electric telescopic rod. Gears are installed around the movable rod.
[0007] Furthermore, a high-temperature motor is mounted on the bottom surface of the mounting base, and the bottom end of the rotating shaft passes through the bottom surface of the mounting base and is connected to the output end of the high-temperature motor.
[0008] Furthermore, the reciprocating mechanism includes a turntable, a transmission rod, and a transmission block. The turntable is mounted on the upper end of the rotating shaft. The turntable is movably connected to one end of the transmission rod via a shaft. The other end of the transmission rod is movably connected to the transmission block via a shaft. The transmission block is connected to one end of the movable rod.
[0009] Furthermore, the gear meshes with the rack.
[0010] Furthermore, the cover plate is tilted and fixed to the top of the signal support.
[0011] Furthermore, a pair of mounting brackets are installed on the lower ends of both sides of the signal support, and the surface of the mounting brackets is provided with mounting holes.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By employing a combination of a high-temperature motor, rotating shaft, turntable, transmission rod, transmission block, movable rod, gear, air blower, air pump, electric telescopic rod, and rack, the system operates as follows: First, the high-temperature motor is activated. The high-temperature motor drives the turntable via the rotating shaft. The turntable, through its shaft, drives one end of the transmission rod to reciprocate. The other end of the transmission rod, through its shaft, drives the transmission block to reciprocate. The transmission block, through the movable rod, drives the air blower to reciprocate. Then, the electric telescopic rod is activated, driving the rack to move back and forth. Because the rack and gear mesh, the rack's movement causes the movable rod to oscillate, which in turn causes the air blower to oscillate, thus increasing the cleaning range of the air blower. Simultaneously, the air pump is activated, supplying air to the air blower through an air pipe and a metal telescopic tube. The air blower cleans the dust from the surfaces of the start and stop sensors, improving their performance. Attached Figure Description
[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0015] Figure 2 This is a three-dimensional cross-sectional view of the present invention.
[0016] Figure 3 This is a rear-view stereoscopic diagram of the present invention.
[0017] Figure 4 This is a utility model Figure 2 An enlarged diagram of A in the diagram.
[0018] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0019] 1. Signal support; 101. Fixing plate one; 102. Fixing plate two; 103. Cover plate; 104. Mounting bracket; 105. Mounting hole; 2. Start sensor; 3. Stop sensor; 4. Air pump; 401. Air blowing head; 402. Air supply pipe; 403. Metal telescopic pipe; 5. Mounting base; 501. Rotating shaft; 6. Reciprocating mechanism; 601. Turntable; 602. Transmission rod; 603. Transmission block; 7. Movable rod; 701. Mounting ring; 702. Gear; 8. Electric telescopic rod; 801. Rack; 9. High-temperature motor. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Example:
[0024] As attached Figure 1 To be continued Figure 4 As shown:
[0025] This utility model provides a winch signal acquisition device for spheroidizing agent casting, including a signal support 1, a pair of start sensors 2, a pair of stop sensors 3, and an air pump 4. A pair of fixing plates 101 are installed on the inner walls of both sides of the signal support 1. The pair of start sensors 2 are respectively installed on the upper and lower surfaces of the pair of fixing plates 101. A pair of fixing plates 202 are installed on both sides of the bottom of the signal support 1. The pair of stop sensors 3 are respectively installed on the pair of fixing plates 202. A cover plate 103 is installed on the upper surface of the signal support 1. A mounting base 5 is installed on one outer wall of the signal support 1. A rotating shaft 501 is rotatably connected to the upper surface of the mounting base 5. A reciprocating... Mechanism 6, one end of the reciprocating mechanism 6 is connected to a movable rod 7, one end of the movable rod 7 passes through one side of the signal support 1 and is equipped with an installation ring 701, an air blowing head 401 is installed inside the installation ring 701, the output end of the air pump 4 is connected to an air supply pipe 402, one end of the air supply pipe 402 passes through one side of the signal support 1 and is equipped with a metal telescopic tube 403, the other end of the metal telescopic tube 403 is connected to the air blowing head 401, an electric telescopic rod 8 is installed on the inner wall of one side of the signal support 1, the electric telescopic rod 8 is a high temperature resistant electric telescopic rod 8, the electric telescopic rod 8 is a common model on the market, the output end of the electric telescopic rod 8 is equipped with a rack 801, and a gear 702 is installed on the periphery of the movable rod 7.
[0026] The mounting base 5 has a high-temperature motor 9 installed on its bottom surface. The bottom end of the rotating shaft 501 passes through the bottom surface of the mounting base 5 and is connected to the output end of the high-temperature motor 9. The high-temperature motor 9 has good high-temperature resistance and is a common model on the market.
[0027] The reciprocating mechanism 6 includes a turntable 601, a transmission rod 602, and a transmission block 603. The turntable 601 is mounted on the upper end of the rotating shaft 501. The turntable 601 is movably connected to one end of the transmission rod 602 via a shaft. The other end of the transmission rod 602 is movably connected to the transmission block 603 via a shaft. The transmission block 603 is connected to one end of the movable rod 7.
[0028] In this configuration, gear 702 meshes with rack 801, and rack 801 drives air blowing head 401 to swing through gear 702, thereby increasing the cleaning range of air blowing head 401.
[0029] The cover plate 103 is fixed at an angle to the top of the signal support 1, and the cover plate 103 can effectively block dust.
[0030] The signal support 1 has a pair of mounting brackets 104 installed at the lower ends of both sides. The surface of the mounting brackets 104 is provided with mounting holes 105, which facilitates the installation of the signal support 1.
[0031] The working principle of this embodiment:
[0032] When the winch reaches the pouring position, sensor 2 is triggered. When the winch leaves the pouring area, sensor 3 is triggered. During the operation of sensor 2 and sensor 3, high-temperature motor 9 is started. High-temperature motor 9 drives turntable 601 to rotate via shaft 501. Turntable 601 drives one end of transmission rod 602 to reciprocate via shaft. The other end of transmission rod 602 drives transmission block 603 to reciprocate via shaft. Transmission block 603 drives air blowing head 401 to reciprocate via movable rod 7. Then, electric telescopic rod 8 is started, driving rack 80... 1. The rack 801 moves back and forth. Since the rack 801 and the gear 702 mesh with each other, when the rack 801 moves back and forth, the gear 702 drives the movable rod 7 to swing. The movable rod 7 drives the air blowing head 401 to swing, thereby increasing the cleaning range of the air blowing head 401. At the same time, the air pump 4 is started. The air pump 4 supplies air to the air blowing head 401 through the air supply pipe 402 and the metal telescopic pipe 403. The air blowing head 401 can clean the dust on the surface of the start sensor 2 and the stop sensor 3 by blowing air, thereby improving the use effect of the start sensor 2 and the stop sensor 3.
[0033] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A winch signal acquisition device for spheroidizing agent casting, comprising a signal support (1), a pair of start sensors (2), a pair of stop sensors (3), and an air pump (4), characterized in that: A pair of fixing plates (101) are installed on the inner walls of both sides of the signal support (1). A pair of start sensors (2) are respectively installed on the upper and lower surfaces of the fixing plates (101). A pair of fixing plates (102) are installed on both sides of the bottom of the signal support (1). A pair of stop sensors (3) are respectively installed on the fixing plates (102). A cover plate (103) is installed on the upper surface of the signal support (1). A mounting base (5) is installed on one outer wall of the signal support (1). A rotating shaft (501) is rotatably connected to the upper surface of the mounting base (5). A reciprocating mechanism (6) is connected to the upper end of the rotating shaft (501). One end of the signal support (1) is connected to a movable rod (7). One end of the movable rod (7) passes through one side of the signal support (1) and is fitted with an installation ring (701). An air blowing head (401) is installed inside the installation ring (701). The output end of the air pump (4) is connected to an air supply pipe (402). One end of the air supply pipe (402) passes through one side of the signal support (1) and is fitted with a metal telescopic pipe (403). The other end of the metal telescopic pipe (403) is connected to the air blowing head (401). An electric telescopic rod (8) is installed on the inner wall of one side of the signal support (1). A rack (801) is installed at the output end of the electric telescopic rod (8). A gear (702) is installed on the periphery of the movable rod (7).
2. The winch signal acquisition device for spheroidizing agent casting as described in claim 1, characterized in that: A high-temperature motor (9) is mounted on the bottom surface of the mounting base (5), and the bottom end of the rotating shaft (501) passes through the bottom surface of the mounting base (5) and is connected to the output end of the high-temperature motor (9).
3. The winch signal acquisition device for spheroidizing agent casting as described in claim 1, characterized in that: The reciprocating mechanism (6) includes a turntable (601), a transmission rod (602), and a transmission block (603). The turntable (601) is installed on the upper end of the rotating shaft (501). The turntable (601) is movably connected to one end of the transmission rod (602) via a shaft. The other end of the transmission rod (602) is movably connected to the transmission block (603) via a shaft. The transmission block (603) is connected to one end of the movable rod (7).
4. The winch signal acquisition device for spheroidizing agent casting as described in claim 1, characterized in that: The gear (702) meshes with the rack (801).
5. The winch signal acquisition device for spheroidizing agent casting as described in claim 1, characterized in that: The cover plate (103) is fixed at an angle to the top of the signal support (1).
6. The winch signal acquisition device for spheroidizing agent casting as described in claim 1, characterized in that: A pair of mounting brackets (104) are installed on the lower ends of both sides of the signal support (1), and the surface of the mounting brackets (104) is provided with mounting holes (105).