A conveniently installed emulsifier failure forewarning device

Abstract

This utility model discloses a conveniently installed emulsifier fault warning device, relating to the field of emulsifiers. It includes an emulsifier body and a fault warning device body. An installation plate is fixedly mounted on the outer wall of the emulsifier body. A fixing mechanism is provided on the outer wall of the installation plate. The fixing mechanism includes a mounting seat fixedly mounted on the outer wall of the installation plate, with an installation groove on its outer wall. An installation block is provided on the outer wall of the fault warning device body, with a fixing hole on its outer wall. A push plate is slidably mounted inside the mounting seat, and a fixing bolt is fixedly mounted on the outer wall of the push plate. An unlocking mechanism is provided inside the mounting seat. This conveniently installed emulsifier fault warning device enables rapid installation and disassembly of the fault warning device body, reducing installation time from 15 minutes (traditional bolt fixing) to within 30 seconds. This reduces time costs during installation and maintenance, improves efficiency, and ensures the continuous and stable operation of the emulsifier.

Description

Technical Field

[0001] This utility model relates to the field of emulsifier technology, specifically to an emulsifier fault warning device that is easy to install. Background Technology

[0002] An emulsifier is a device that uses high-speed stirring, shearing, and impact to uniformly mix two or more immiscible liquids to form a stable emulsion. It is widely used in food, cosmetics, pharmaceuticals, and chemical industries. Its core function is to break the interfacial tension of liquids, allowing the dispersed phase to be uniformly dispersed in the continuous phase in the form of tiny droplets, thereby achieving emulsification, homogenization, or dispersion of materials. The operating status of the emulsifier is directly related to production safety and product quality. It is usually necessary to install a fault warning device to monitor and analyze the operating status of the emulsifier in real time, and to provide early warning of potential faults, so as to play a role in preventive maintenance, extend equipment life, and ensure stable production.

[0003] In the prior art, Chinese Patent No. CN221693288U discloses a horizontal emulsifier with good grinding effect, including a motor, a drive shaft connected to the output shaft of the motor, a reinforcing sleeve installed on the motor, a rear cover fixed on the reinforcing sleeve, the drive shaft passing through the reinforcing sleeve and the rear cover, and connected to a rotor and a material suction impeller, a front cover sealed at the end of the rear cover away from the motor, a stator provided on the front cover, the stator and rotor interlocking to form a grinding section, and a discharge pipe connected to the rear cover. This device solves the problem that the screen plate increases the outlet resistance, making the material easy to be repeatedly ground and over-emulsified, thus improving the grinding effect while avoiding over-emulsification.

[0004] For example, in the prior art, Chinese Patent No. CN221487136U discloses a fault early warning device for electrical engineering, including a box body. A box groove is opened on one side of the box body. A partition plate is bolted to the bottom surface of the box groove. Two through holes are opened on the top surface of the partition plate. Filter rings are threaded on both sides of the two through holes. Fixing plates are fixedly installed in the middle of the four filter rings. Motors are fixedly installed on one side of two of the fixing plates. The output ends of the two motors are connected to fans through the fixing plates on the bottom surface. The filter rings are separated from the filter block by rotating bolts. Then, along the inner sidewalls of the through holes and the round holes, filter rings are rotated to detach from the partition plates. The filter rings and the filter block are then cleaned to achieve the effect of being detachable and replaceable.

[0005] Based on the above information, existing fault warning devices are typically installed on the outer wall of the emulsifier using multiple sets of fixing bolts. The installation process is complex and often requires professional technicians to spend a lot of time on the operation. This not only increases the installation cost but also affects the rapid deployment and commissioning of production equipment. Furthermore, the disassembly process of the bolt connection is also inconvenient when maintaining the fault warning device in the future, which seriously affects the maintenance efficiency. Therefore, we propose an emulsifier fault warning device that is easy to install. Utility Model Content

[0006] The purpose of this utility model is to provide an emulsifier fault warning device that is easy to install, in order to solve the problem mentioned in the background art that the existing fault warning devices are usually installed on the outer wall of the emulsifier by multiple sets of fixing bolts. The installation process is complicated and often requires professional technicians to spend a lot of time to operate. This not only increases the installation cost, but also affects the rapid deployment and commissioning of production equipment. In the subsequent maintenance of the fault warning device, the disassembly process of the bolt connection is also inconvenient, which seriously affects the maintenance efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an emulsifier fault warning device that is easy to install, comprising an emulsifier body and a fault warning device body. An installation plate is fixedly installed on the outer wall of the emulsifier body. The outer wall of the installation plate is provided with a fixing mechanism for easy installation of the fault warning device body. The fixing mechanism includes an installation seat fixedly installed on the outer wall of the installation plate, and an installation groove is formed on the outer wall of the installation seat. An installation block is provided on the outer wall of the fault warning device body, and a fixing hole is formed on the outer wall of the installation block. A push plate is slidably installed inside the installation seat, and a fixing bolt is fixedly installed on the outer wall of the push plate. A limit rod is fixedly installed inside the installation seat, and a return spring is sleeved on the outer wall of the limit rod. An unlocking mechanism is provided inside the installation seat for easy disassembly of the fault warning device body.

[0008] Furthermore, the mounting base is designed as a rectangular block, and is located between the fault warning device body and the mounting plate, with the outer wall of the mounting base fitting against the outer wall of the back of the fault warning device body.

[0009] Furthermore, the mounting groove has a T-shaped cross-section and is perpendicular to the ground. The length of the mounting groove is less than the width of the mounting base. The top of the mounting groove is open, and the corners of the opening are beveled.

[0010] Furthermore, the mounting block has a T-shaped cross-section, and two sets of mounting blocks are symmetrically arranged on the outer wall of the fault warning device body, with the outer wall of the mounting block fitting against the inner wall of the mounting groove.

[0011] Furthermore, the push plate has a rectangular cross-section, and two sets of push plates are symmetrically arranged inside the mounting base. The length of the push plate is the same as the length of the mounting block. The limiting rod is slidably connected to the push plate, and the limiting rod is symmetrically arranged at both ends of the push plate. One end of the reset spring is in contact with the outer wall of the push plate, and the other end of the reset spring is in contact with the inside of the mounting base.

[0012] Furthermore, the fixing bolt is cylindrical in shape, with beveled corners at the ends. The length of the fixing bolt is greater than the thickness of the mounting block. The fixing bolts are evenly spaced on the outer wall of the push plate away from the reset spring, with the spacing between the fixing bolts being 1 / 3 to 1 / 2 of the length of the mounting block. The fixing bolts are perpendicular to the mounting block. The fixing holes are evenly spaced on the outer wall of the mounting block, with the inner wall of the fixing holes fitting against the outer wall of the fixing bolts. The inner wall of the mounting groove has a fixing groove, with the inner wall of the fixing groove fitting against the outer wall of the end of the fixing bolt.

[0013] Furthermore, the unlocking mechanism includes an unlocking pull rod fixedly installed on the outer wall of the push plate, and an unlocking pull ring is provided at the end of the unlocking pull rod. A linkage rod is rotatably installed on the outer wall of the push plate, and a linkage block is rotatably installed inside the mounting base.

[0014] Furthermore, the unlocking lever is cylindrical in shape and is located on the outer wall of the push plate away from the fixing bolt. The end of the unlocking lever with the unlocking ring is located outside the mounting base.

[0015] Furthermore, the linkage block is designed as a rectangular block and is located between the two sets of push plates. The linkage block is rotatably connected to the center of the mounting base via a rotating shaft. One end of the linkage rod is rotatably connected to the outer wall of the push plate, and the other end of the linkage rod is rotatably connected to the end of the linkage block. Two sets of linkage rods are arranged at equal angles.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This easy-to-install emulsifier fault warning device achieves rapid installation of the device body through a fixed mechanism. During installation, simply align the mounting block on the outer wall of the fault warning device body with the mounting groove on the mounting base, slide it down along the mounting groove, pull the unlocking rod to compress the push plate and reset the spring. When the fixing hole on the mounting block corresponds to the fixing bolt, the reset spring pushes the push plate to reset, and the fixing bolt is inserted into the fixing hole and fixing groove to complete the fixing. The entire process does not require the use of bolts or other tools, simplifying the installation steps, reducing reliance on professional technicians, significantly shortening the installation time, and improving the efficiency of equipment deployment and commissioning.

[0018] 2. The unlocking mechanism facilitates quick disassembly of the fault warning device body. When maintenance or replacement of the fault warning device is required, pulling the unlocking ring moves the unlocking lever, and the push plate drives the linkage block to rotate through the linkage rod, causing both sets of push plates to compress the reset spring simultaneously. The fixing bolt is then pulled out from the fixing hole and fixing slot, at which point the fault warning device body can be slid upwards and removed. This avoids the cumbersome operation of disassembly during traditional bolt connections, reduces time costs during maintenance, improves maintenance efficiency, and ensures the continuous and stable operation of the emulsifier.

[0019] 3. The beveled design of the top opening corner of the mounting slot and the beveled design of the fixing bolt end reduce the resistance when the mounting block is inserted into the mounting slot and when the mounting block squeezes the fixing bolt, making the installation process smoother. In addition, the two sets of mounting blocks are symmetrically arranged to ensure the force balance during the installation of the fault warning device, avoid tilting or offset, improve the installation accuracy, and are suitable for the installation needs of emulsifier fault warning devices under different working conditions, with strong practicality.

[0020] 4. The mounting base fits snugly against the back of the fault warning device body. The T-shaped mounting groove and T-shaped mounting block restrict the horizontal movement of the fault warning device. The combination of multiple sets of equally spaced fixing bolts and fixing holes further enhances the fixing effect, ensuring that the fault warning device is not easily loosened when the emulsifier vibrates during operation. At the same time, the limit rod guides and limits the push plate, and the return spring can always keep the fixing bolts locked, improving the overall stability and reliability of the device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the fault warning device body, mounting base, and unlocking lever structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the mounting base and mounting groove structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the mounting base, mounting groove, fixing bolt, and fixing groove structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the fault warning device body, mounting block, and fixing hole structure of this utility model;

[0026] Figure 6 This is a schematic diagram of the cross-sectional structure of the mounting base of this utility model;

[0027] Figure 7 This is a schematic diagram of the linkage rod and linkage block structure of this utility model.

[0028] In the diagram: 1. Emulsifier body; 2. Fault warning device body; 201. Mounting block; 202. Fixing hole; 3. Mounting plate; 4. Mounting base; 401. Mounting groove; 402. Fixing groove; 5. Fixing bolt; 501. Push plate; 6. Limit rod; 601. Return spring; 7. Unlocking pull rod; 701. Unlocking pull ring; 8. Linkage block; 801. Linkage rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1: Please refer to Figures 1-7 The present invention provides the following technical solution: an emulsifier fault warning device that is easy to install, comprising an emulsifier body 1 and a fault warning device body 2. An installation plate 3 is fixedly installed on the outer wall of the emulsifier body 1. The outer wall of the installation plate 3 is provided with a fixing mechanism for easy installation of the fault warning device body 2. The fixing mechanism includes an installation seat 4 fixedly installed on the outer wall of the installation plate 3, and an installation groove 401 is opened on the outer wall of the installation seat 4. An installation block 201 is provided on the outer wall of the fault warning device body 2, and a fixing hole 202 is opened on the outer wall of the installation block 201. A push plate 501 is slidably installed inside the installation seat 4, and a fixing bolt 5 is fixedly installed on the outer wall of the push plate 501. A limit rod 6 is fixedly installed inside the installation seat 4, and a reset spring 601 is sleeved on the outer wall of the limit rod 6.

[0031] like Figures 1-4 and Figure 6 As shown, the mounting base 4 is designed as a rectangular block and is located between the fault warning device body 2 and the mounting plate 3. The outer wall of the mounting base 4 is in contact with the outer wall of the back of the fault warning device body 2. The mounting groove 401 has a T-shaped cross-section and is set perpendicular to the ground. The length of the mounting groove 401 is less than the width of the mounting base 4. The top of the mounting groove 401 is open and the corner of the opening end of the mounting groove 401 is beveled at 45°.

[0032] like Figures 5-7 As shown, the mounting block 201 has a T-shaped cross-section, and two sets of mounting blocks 201 are symmetrically arranged on the outer wall of the fault warning device body 2, and the outer wall of the mounting block 201 is in contact with the inner wall of the mounting groove 401.

[0033] like Figure 6 and Figure 7As shown, the push plate 501 has a rectangular cross-section, and two sets of push plates 501 are symmetrically arranged inside the mounting base 4. The length of the push plate 501 is the same as the length of the mounting block 201. The limiting rod 6 is slidably connected to the push plate 501, and the limiting rod 6 is symmetrically arranged at both ends of the push plate 501. One end of the return spring 601 is in contact with the outer wall of the push plate 501, and the other end of the return spring 601 is in contact with the inside of the mounting base 4.

[0034] like Figures 4-6 As shown, the fixing bolt 5 is cylindrical in shape, with beveled corners at the ends. The length of the fixing bolt 5 is greater than the thickness of the mounting block 201. The fixing bolts 5 are evenly spaced on the outer wall of the push plate 501 away from the return spring 601, with the spacing between the fixing bolts 5 being 1 / 3 to 1 / 2 of the length of the mounting block 201. The fixing bolts 5 are perpendicular to the mounting block 201. The fixing holes 202 are evenly spaced on the outer wall of the mounting block 201, with the inner wall of the fixing holes 202 fitting against the outer wall of the fixing bolt 5. The inner wall of the mounting groove 401 has a fixing groove 402, with the inner wall of the fixing groove 402 fitting against the outer wall of the end of the fixing bolt 5. The depth of the fixing groove 402 is 1.2 times the length of the fixing bolt 5, ensuring that the top of the fixing bolt 5 is completely embedded in the groove.

[0035] The fixing mechanism enables quick installation and fixing between the fault warning device body 2 and the mounting base 4. During installation, the mounting base 4 is first fixedly installed on the outer wall of the mounting plate 3. The T-shaped mounting block 201 on the outer wall of the fault warning device body 2 is aligned with the vertically set mounting groove 401 on the mounting base 4. Utilizing the beveled design of the top opening corner of the mounting groove 401, the insertion resistance of the mounting block 201 is reduced, allowing the mounting block 201 to slide downwards along the inner wall of the mounting groove 401. Pulling the unlocking lever 7 causes the push plate 501 to slide away from the mounting block 201 along the limit rod 6, while simultaneously compressing the reset spring 601. When the mounting block 201... When the fixed bolt 5 is slid to the position where the fixed hole 202 corresponds to the fixed bolt 5, the return spring 601 releases its elastic potential energy, pushes the push plate 501 to return to its original position, so that the fixed bolt 5 passes through the fixed hole 202 on the mounting block 201 and is inserted into the fixed groove 402 on the inner wall of the mounting groove 401. Since the length of the fixed bolt 5 is greater than the thickness of the mounting block 201 and fits tightly with the fixed hole 202 and the fixed groove 402, combined with the cooperation of the T-shaped mounting block 201 and the T-shaped mounting groove 401, the displacement of the fault warning device is restricted in the horizontal and vertical directions, so as to achieve a stable fixation. The whole process does not require the assistance of tools and relies on the automatic locking of the mechanical structure to complete the fixation.

[0036] Example 2: Please refer to Figure 1 , Figure 6 and Figure 7Based on Embodiment 1, an unlocking mechanism is also disclosed, the specific structure of which is as follows: The mounting base 4 is provided with an unlocking mechanism that facilitates the disassembly of the fault warning device body 2. The unlocking mechanism includes an unlocking pull rod 7 fixedly installed on the outer wall of the push plate 501, and the end of the unlocking pull rod 7 is provided with an unlocking pull ring 701. The unlocking pull rod 7 is cylindrical in shape, and the unlocking pull rod 7 is located on the outer wall of the push plate 501 away from the fixed plug 5. The end of the unlocking pull rod 7 with the unlocking pull ring 701 is located outside the mounting base 4.

[0037] The unlocking mechanism is used to lock the fault warning device body 2 for quick disassembly. When disassembly is required, the operator pulls the unlocking pull ring 701 located outside the mounting base 4. The unlocking pull ring 701 drives the unlocking pull rod 7 fixed thereto to move horizontally. The push plate 501 connected to the other end of the unlocking pull rod 7 slides towards the direction of compressing the return spring 601. The two sets of push plates 501 compress the return spring 601 at the same time. The fixing bolt 5 is pulled out from the fixing hole 202 and fixing groove 402 along with the push plate 501, releasing the limit on the mounting block 201. At this time, the fault warning device body 2 can slide upward along the mounting groove 401, so that the mounting block 201 is disengaged from the mounting groove 401, completing the disassembly operation and achieving quick unlocking without loosening the bolts one by one.

[0038] Example 3: Please refer to Figure 1 and Figure 7 Based on Embodiment 2, a linkage mechanism is also disclosed, the specific structure of which is as follows: a linkage rod 801 is rotatably installed on the outer wall of the push plate 501, and a linkage block 8 is rotatably installed inside the mounting base 4. The linkage block 8 is designed as a rectangular block and is located between the two sets of push plates 501. The linkage block 8 is rotatably connected to the center position inside the mounting base 4 through a rotating shaft. The included angle between the two sets of linkage rods 801 and the linkage block 8 is 30°. One end of the linkage rod 801 is rotatably connected to the outer wall of the push plate 501, and the other end of the linkage rod 801 is rotatably connected to the end of the linkage block 8. Two sets of linkage rods 801 are arranged at equal angles.

[0039] The linkage mechanism ensures the synchronization of the unlocking operation. The linkage block 8 is located between the two sets of push plates 501, and its two ends are rotatably connected to the corresponding push plates 501 through linkage rods 801, forming a symmetrical lever-type linkage structure. When one push plate 501 moves under the action of the unlocking lever 7, the push plate 501 applies a pulling force to the linkage block 8 through the linkage rod 801, causing the linkage block 8 to rotate around its own rotation center. Since the connection angles between the two sets of linkage rods 801 and the linkage block 8 are symmetrical, the rotation of the linkage block 8 will be transmitted through the other side. The moving rod 801 transmits the same amount to another set of push plates 501, ensuring that the two sets of push plates 501 slide along the limit rod 6 by the same distance and in opposite directions, both moving towards the compression return spring 601. This ensures that the two fixed bolts 5 can be pulled out of the fixed hole 202 at the same time, avoiding uneven force or jamming caused by unlocking on one side, and ensuring a smooth and efficient unlocking process. At the same time, when the fixing mechanism is reset, the two push plates 501 can also be reset synchronously under the action of the return spring 601, ensuring that the locking force of the fixed bolts 5 is consistent.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A conveniently installed emulsifier fault warning device, comprising an emulsifier body (1) and a fault warning device body (2), wherein an mounting plate (3) is fixedly installed on the outer wall of the emulsifier body (1), characterized in that: The mounting plate (3) has a fixing mechanism on its outer wall. The fixing mechanism includes a mounting base (4) fixedly installed on the outer wall of the mounting plate (3), and the outer wall of the mounting base (4) has a mounting groove (401). The outer wall of the fault warning device body (2) has a mounting block (201), and the outer wall of the mounting block (201) has a fixing hole (202). The mounting base (4) has a push plate (501) slidably installed inside, and the outer wall of the push plate (501) is fixedly installed with a fixing bolt (5). The mounting base (4) has a limit rod (6) fixedly installed inside, and the outer wall of the limit rod (6) is fitted with a reset spring (601). The mounting base (4) has an unlocking mechanism inside that facilitates the disassembly of the fault warning device body (2).

2. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The mounting base (4) is designed as a rectangular block and is located between the fault warning device body (2) and the mounting plate (3). The outer wall of the mounting base (4) is in contact with the outer wall of the back of the fault warning device body (2).

3. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The mounting groove (401) has a T-shaped cross-section and is perpendicular to the ground. The length of the mounting groove (401) is less than the width of the mounting base (4). The top of the mounting groove (401) is open and the corner of the opening end of the mounting groove (401) is beveled.

4. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The mounting block (201) has a T-shaped cross section, and two sets of mounting blocks (201) are symmetrically arranged on the outer wall of the fault warning device body (2), and the outer wall of the mounting block (201) is in contact with the inner wall of the mounting groove (401).

5. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The push plate (501) has a rectangular cross-section, and two sets of push plates (501) are symmetrically arranged inside the mounting base (4). The length of the push plate (501) is the same as the length of the mounting block (201). The limiting rod (6) is slidably connected to the push plate (501), and the limiting rod (6) is symmetrically arranged at both ends of the push plate (501). One end of the reset spring (601) is in contact with the outer wall of the push plate (501), and the other end of the reset spring (601) is in contact with the inside of the mounting base (4).

6. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The fixing bolt (5) is cylindrical in shape, and the corners of the fixing bolt (5) are beveled. The length of the fixing bolt (5) is greater than the thickness of the mounting block (201). The fixing bolts (5) are evenly spaced on the outer wall of the push plate (501) away from the return spring (601). The spacing between the fixing bolts (5) is 1 / 3 to 1 / 2 of the length of the mounting block (201). The fixing bolts (5) are perpendicular to the mounting block (201). The fixing holes (202) are evenly spaced on the outer wall of the mounting block (201). The inner wall of the fixing holes (202) fits against the outer wall of the fixing bolts (5). The inner wall of the mounting groove (401) is provided with a fixing groove (402). The inner wall of the fixing groove (402) fits against the outer wall of the end of the fixing bolt (5).

7. The emulsifier fault warning device that is easy to install according to claim 1, characterized in that: The unlocking mechanism includes an unlocking pull rod (7) fixedly installed on the outer wall of the push plate (501), and an unlocking pull ring (701) is provided at the end of the unlocking pull rod (7). A linkage rod (801) is rotatably installed on the outer wall of the push plate (501), and a linkage block (8) is rotatably installed inside the mounting base (4).

8. The emulsifier fault warning device that is easy to install according to claim 7, characterized in that: The unlocking lever (7) is cylindrical in shape and is located on the outer wall of the push plate (501) away from the fixing bolt (5). The unlocking lever (7) is equipped with an unlocking ring (701) at one end, which is located outside the mounting base (4).

9. A conveniently installed emulsifier fault warning device according to claim 7, characterized in that: The linkage block (8) is designed as a rectangular block and is located between the two sets of push plates (501). The linkage block (8) is rotatably connected to the center of the mounting base (4) via a rotating shaft. One end of the linkage rod (801) is rotatably connected to the outer wall of the push plate (501), and the other end of the linkage rod (801) is rotatably connected to the end of the linkage block (8). Two sets of linkage rods (801) are arranged at equal angles.

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