A wiper bar adjustment mechanism

By introducing a translation block and worm gear drive into the scraper adjustment mechanism, the problem of inconvenient scraper position adjustment is solved, achieving full coverage of the coating film and efficient removal of extractant, adapting to the production needs of coating films of different shapes, and reducing equipment complexity and cost.

CN224342463UActive Publication Date: 2026-06-09HEFEI XINGYUAN NEW ENERGY MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI XINGYUAN NEW ENERGY MATERIAL CO LTD
Filing Date
2025-03-31
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In the existing technology, the horizontal position adjustment of the scraper is inconvenient, resulting in incomplete removal of excess extract on the coating film. This is especially true for coatings with large areas or irregular shapes, and increasing the number of scrapers will increase the complexity and cost of the equipment.

Method used

The horizontal position of the scraper is adjusted by setting a translation block and a push rod mechanism on the base. The rotation and translation of the scraper are achieved by combining a worm gear drive. The flexibility and accuracy of the scraper's coverage area are ensured by using a bolt push rod and scale for auxiliary adjustment.

Benefits of technology

The scraper bar is flexibly adjustable, which improves the removal efficiency of excess extract, adapts to diverse production needs, and reduces equipment complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to battery diaphragm production equipment technical field, concretely relates to a kind of liquid scraping rod adjusting mechanism.The liquid scraping rod adjusting mechanism in pedestal is used to be fixed with extraction tank wallboard, and translation block is slidably installed in base sliding slot, and still be provided with the installation part for installing liquid scraping rod on translation block.The utility model moves horizontally by driving translation block in the sliding slot of pedestal, to realize the translation of liquid scraping rod;Simultaneously, the angle change of driving liquid scraping rod is driven by the drive subunit of rotation worm wheel, worm, so the rotation of liquid scraping rod is realized.
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Description

Technical Field

[0001] This utility model relates to the technical field of battery separator production equipment, specifically to a scraper rod adjustment mechanism. Background Technology

[0002] The extraction process for lithium-ion battery separators involves washing away the pore-filling agent from the base film to create micropores. These micropores allow lithium ions to pass freely while also providing insulation. After coating, during the extraction process, the coated film exiting one extraction tank carries a significant amount of extractant as it enters another. Therefore, before entering the next extraction tank, excess extractant on the coated film needs to be removed using a scraper.

[0003] To better remove excess extract, the scraper bar needs to cover the entire area of ​​the coating film. Currently, the scraper bar position is mainly adjusted using an eccentric flange, but this operation is demanding, the horizontal position of the scraper bar is inconvenient to adjust, and its working range is limited to a local area of ​​the coating film, resulting in incomplete removal of extract, especially for large areas or irregularly shaped coating layers. There have been attempts to expand the coverage area by increasing the number of scraper bars, but this increases the complexity and cost of the equipment.

[0004] Therefore, there is an urgent need for a device that can flexibly adjust the horizontal position of the scraper to improve removal efficiency and adapt to diverse production needs. Utility Model Content

[0005] This application provides a scraper rod adjustment mechanism, which solves the above problems. The horizontal position adjustment of the scraper rod is mainly achieved by the translation of the translation block on the base.

[0006] This application provides a scraper adjustment mechanism, including:

[0007] The base is used to fix the extraction tank wall panel. The entire adjustment mechanism is based on the base. Many components are quite heavy, so the stability of the base is particularly important.

[0008] A translation block is slidably mounted on the base, and the translation block is provided with a mounting part for mounting the scraper rod.

[0009] In some embodiments, in order for the translation block to be slidably mounted on the base, the base is provided with a groove, and the size of the groove matches the size of the translation block.

[0010] In some embodiments, in order to facilitate the movement of the translation block within the groove under force, a push rod mechanism is provided at each end of the base, and the tops of the two push rod mechanisms respectively abut against the two ends of the translation block. The push rod mechanism is a device that can force the object being abutted to move by moving its tops.

[0011] In some embodiments, in order to control costs, facilitate processing, and make adjustment convenient, the aforementioned push rod mechanism is a bolt push rod mechanism.

[0012] In some embodiments, to facilitate observation of how far the translation block has translated in the horizontal direction of the base, at least one end of the base is provided with a scale corresponding to the translation block.

[0013] In some embodiments, in order for the entire adjustment mechanism to both translate and rotate the scraper bar, the mounting portion further includes:

[0014] A sleeve, wherein the sleeve is provided with a keyway that matches the scraper rod for fixing and installing the scraper rod;

[0015] The driving sub-unit is used to drive the aforementioned rod sleeve, allowing it to rotate on the aforementioned base.

[0016] In some embodiments, in order to achieve advantages such as compact structure, easy installation, and good heat dissipation, the drive sub-unit generally includes a worm gear and a worm that mesh with each other, and the sleeve is embedded inside and fixed to the worm gear.

[0017] In some embodiments, for ease of operation, the drive sub-part is provided with a handle, which is connected to the worm gear.

[0018] In some embodiments, in order to facilitate fixing the position of the scraper rod, a keyway is provided on the inner side wall of the rod sleeve for connecting the scraper rod.

[0019] In some embodiments, in order for the scraper bar to slide a certain distance in the horizontal direction, a space is needed to allow the scraper bar to move horizontally, and the base is provided with an oblong hole for the scraper bar to pass through.

[0020] Compared with the prior art, the advantages and positive effects of this utility model are:

[0021] This invention achieves the translation of the scraper rod by loosening the bolts on the pressure plate, rotating the bolt pusher to move the translation block forward or backward within the groove on the base, and tightening the bolts on the pressure plate to fix the position of the translation block when it reaches the process position. The drive unit is fixed to the translation block by bolts. The shaft of the scraper rod passes through the oblong hole of the base, the mating round hole of the translation block, and the rod sleeve in sequence, and is fixed to the keyway on the rod sleeve by a flat key. The angle of the scraper rod is changed by rotating the handle on the drive unit, thus realizing the rotation of the scraper rod. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of the scraper rod adjustment mechanism of this utility model;

[0023] Figure 2 This is a three-dimensional schematic diagram of the scraper rod base of this utility model;

[0024] Figure 3 This is a three-dimensional schematic diagram of the scraper rod translation block of this utility model;

[0025] Figure 4 This is a three-dimensional schematic diagram of the worm gear rotating component of the scraper rod of this utility model;

[0026] Components shown in the diagram: 1. Base; 2. Translation block; 3. Pressure plate; 4. Drive sub-unit; 5. Nut; 6. Bolt top rod; 7. Scale; 8. Boss; 9. Handle; 10. Rod sleeve; 11. Scraper rod; 12. Waist-shaped hole. Detailed Implementation

[0027] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Before describing the technical solutions of each embodiment of the present invention in detail, the terms and terms involved will be explained. In this specification, components with the same name or the same reference numerals represent similar or the same structures and are limited to illustrative purposes.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that is commonly used when placing the product of this utility model. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] Please refer to Figure 1-4 This application provides a scraper bar adjustment mechanism, including:

[0030] Base 1, used for fixing to the wall panel of the extraction tank;

[0031] The translation block 2 is slidably mounted on the base 1, and the translation block 2 is provided with a mounting part for mounting the scraper rod 11.

[0032] In order to facilitate the horizontal sliding of the translation block 2 within the base 1, the base 1 is provided with a sliding groove that matches the size of the translation block 2, and the translation block 2 is also provided with a mounting part for mounting the scraper rod.

[0033] In this embodiment, the translation of the scraper rod 11 is achieved by the horizontal movement of the translation block 2 within the groove on the base 1.

[0034] Please refer to Figure 1-4 As an optional embodiment of this application, the base 1 is fixedly installed in the flange of the extraction tank wall plate, and the lower part of the base 1 is provided with a boss, and the groove in the boss is reinforced with a sealing ring, the function of which is to prevent dichloromethane gas leakage from causing incalculable losses to production and daily life.

[0035] Please refer to Figure 1-4 As an optional embodiment of this application, a push rod mechanism is provided at each end of the base 1, with the push rod heads facing each other and abutting against the two ends of the translation block 2. The push rod mechanism is a bolt push rod mechanism, which consists of a bolt push rod 6 and a nut 5 fixed on the base 1. The nut 5 is fixedly installed on the base 1 and serves to fix the bolt push rod 6. Rotating the bolt push rod 6 causes the upper push head to move, forcing the translation block 2 to move to the process position. Then, tightening the fixing screws on the pressure plate 3 completes the horizontal movement of the scraper rod 11. The aforementioned translation block 2 is fixed in the sliding groove on the upper end face of the aforementioned base 1 by the aforementioned pressure plate 3 and fixing bolts. When the aforementioned translation block 2 needs to be adjusted horizontally, first loosen the fixing bolts on the aforementioned pressure plate 3, then rotate the aforementioned bolt top rod 6 to move its upper top head to force the aforementioned translation block 2 to move to the process position, and then tighten the fixing screws on the aforementioned pressure plate 3. By doing this operation, the aforementioned scraper rod 11 can be moved horizontally.

[0036] Please refer to Figure 1-4 As an optional embodiment of this application, at least one end of the base 1 is provided with a scale 7 corresponding to the translation block 2. When the bolt rod 6 is rotated to move its upper head, the translation block 2 is forced to move to the process position. During this horizontal movement, the movement distance of the horizontal block 2 can be monitored at all times through the scale 7 to achieve data monitoring. This is the significance of setting the scale 7.

[0037] Please refer to Figure 1-4 As an optional embodiment of this application, the above-mentioned mounting part includes:

[0038] The sleeve 10 is provided with a keyway, the size and depth of which match the scraper rod 11. The scraper rod 11 is fixedly installed by a flat key connection, so that the scraper rod 11 is stable and firm during operation.

[0039] The driving sub-part 4 is capable of driving the aforementioned sleeve 10, allowing the sleeve 10 to rotate on the base 1.

[0040] Please refer to Figure 1-4As an optional embodiment of this application, the drive sub-part 4 includes a worm gear and a worm shaft that mesh with each other, and the sleeve 10 is embedded inside and fixed to the worm gear. The worm gear and worm shaft have the following advantages: relatively compact structure, small space occupation, suitable for use in limited spaces; good heat exchange performance, fast heat dissipation, suitable for long-term high-load operation; lightweight and easy to maintain and repair.

[0041] Please refer to Figure 1-4 As an optional solution in this application embodiment, in order to facilitate driving the worm gear and worm, a handle 9 is provided on the side of the drive sub-part 4, and the surface of the handle 9 is covered with a threaded rubber layer to increase friction and play an anti-slip role.

[0042] Please refer to Figure 1-4 As an optional embodiment of this application, the base 1 has an oblong hole 12 for the scraper rod 11 to pass through. The shaft of the scraper rod 11 passes sequentially through the oblong hole 12 of the base 1, the mating hole of the horizontal block 2, and the mating hole of the drive sub-part 4, and is fixed to the keyway on the sleeve 10 by a flat key. In order for the scraper rod 11 to slide a certain distance in the horizontal direction, a space is needed to allow the scraper rod 11 to move horizontally. The base 1 has an oblong hole 12 for the scraper rod 11 to pass through, instead of a mating hole, so that the space required for the horizontal movement of the scraper rod 11 can be achieved.

[0043] Please refer to Figure 1-4 In an optional embodiment of the present application, by rotating the handle 9, the worm gear and worm shaft mesh with each other, driving the sleeve 10 to rotate at different angles. The scraper rod 11 is fixed to the sleeve 10 via a keyway, thus causing the scraper rod 11 to rotate at different angles, thereby completing the rotation of the scraper rod 11. In actual production, when the scraper rod needs to rotate to remove residual extract from the membrane surface, the handle 9 can be rotated, and the worm gear and worm shaft inside the drive unit 4 mesh with each other, driving the sleeve 10 to rotate at different angles. Since the scraper rod 11 is fixed to the sleeve 10 via a keyway, the scraper rod 11 rotates accordingly. This action relationship allows the scraper rod to rotate at different angular positions.

[0044] The above-described embodiments are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Without departing from the spirit of the present utility model, any modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A scraper rod adjustment mechanism, characterized in that, include: Base A translation block is slidably mounted on the base, and the translation block is provided with a mounting part for mounting a scraper rod; The mounting part includes: a sleeve for fixing the scraper rod; The drive unit drives the rod sleeve to rotate on the base.

2. The scraper bar adjustment mechanism according to claim 1, characterized in that, The base is provided with a groove for accommodating the translation block, and the translation block is installed in the groove by a pressure plate.

3. The scraper bar adjustment mechanism according to claim 2, characterized in that, A push rod mechanism is provided at each end of the base, and the top of the push rod mechanism abuts against the end of the translation block.

4. The scraper bar adjustment mechanism according to claim 3, characterized in that, The push rod mechanism is a bolt push rod mechanism.

5. The scraper bar adjustment mechanism according to claim 1, characterized in that, The base has a scale at at least one end.

6. The scraper bar adjustment mechanism according to claim 1, characterized in that, The drive sub-unit includes a worm gear and a worm that mesh with each other, and the sleeve is embedded inside the worm gear and fixed in place.

7. The scraper bar adjustment mechanism according to claim 6, characterized in that, The drive sub-unit is provided with a handle, which is connected to the worm gear.

8. The scraper bar adjustment mechanism according to claim 1, characterized in that, The inner wall of the sleeve is provided with a keyway for connecting the scraper rod.

9. The scraper bar adjustment mechanism according to any one of claims 1-8, characterized in that, The base has a waist-shaped hole for the scraper rod to pass through.