A wire combing device for a wire winding machine for motor production

Abstract

This utility model discloses a wire combing device for a winding machine used in motor production, relating to the field of motor technology. It includes a winding operating table, with a fixed bracket and a fixed plate fixedly connected to the top of the operating table. A second motor is fixedly installed on one side of the fixed plate, and the output end of the second motor rotatably passes through one side of the fixed plate and is fixedly connected to a winding shaft. A through groove is opened on one side of the fixed bracket, and a threaded rod is rotatably connected inside the through groove. A wire-guiding support block is threadedly sleeved on the outer surface of the threaded rod. One side of the wire-guiding support block is slidably connected to the inner wall of the through groove. The wire-guiding support block is located above the winding shaft. The design of the movable wire wheel and the second wire wheel facilitates wire combing. Simultaneously, the grooved design of the second wire wheel and the movable wire wheel prevents the wire from slipping out between them, thus ensuring the stability of the wire during winding and improving the practicality of the wire combing component.

Description

Technical Field

[0001] This utility model relates to the field of motor technology, and in particular to a wire combing device for a winding machine used in motor production. Background Technology

[0002] In the motor manufacturing process, coil winding is a key technological step that determines the performance and quality of the motor. Wire combing, as an important step in coil winding, directly affects electrical performance and service life. As the motor manufacturing industry develops towards higher precision and higher efficiency, the requirements for the wire combing device of the winding machine are becoming increasingly stringent.

[0003] However, existing wire combing devices for motor winding machines generally have many shortcomings. On the one hand, the traditional combing device has a simple structural design and lacks effective limiting measures. During the winding process, the wire is very easy to slip out of the combing component, which makes the wire prone to deviation and tangling during the combing and winding process, resulting in uneven coil winding and affecting the normal winding of the winding machine. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a wire combing device for a winding machine in motor production. This device can solve the problem that the traditional combing device has a simple structural design and lacks effective limiting measures. During the winding process, the wire is very easy to slip out of the combing component, which makes the wire prone to deviation, tangling and messiness during the combing and winding process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire combing device for a winding machine used in motor production, comprising a winding operating table, a fixed bracket and a fixed plate fixedly connected to the top of the winding operating table, a second motor fixedly installed on one side of the fixed plate, the output end of the second motor rotatably passing through one side of the fixed plate and fixedly connected to a winding shaft, a through groove opened on one side of the fixed bracket, a threaded rod rotatably connected inside the through groove, a wire combing support block threadedly sleeved on the outer surface of the threaded rod, one side of the wire combing support block slidably connected to the inner wall of the through groove, the wire combing support block being located above the winding shaft, a first wire wheel fixedly installed at the top of the wire combing support block, a wire combing assembly provided on one side of the wire combing support block, the wire combing assembly including a second wire wheel, one side of the second wire wheel rotatably connected to one side of the wire combing support block, a limit groove opened on one side of the wire combing support block, a limit block slidably connected inside the limit groove, a movable wire wheel rotatably installed on one side of the limit block, the movable wire wheel contacting the outer surface of the second wire wheel, both the outer surfaces of the movable wire wheel and the second wire wheel being grooved.

[0006] Preferably, a pressure spring is fixedly connected to one side of the limiting block, and the end of the pressure spring away from the limiting block is fixedly connected to the inner wall of the limiting groove.

[0007] Preferably, the top of the cable management support block is provided with a connecting groove, the inside of the connecting groove is connected to the inside of the limiting groove, and a push plate is slidably connected inside the connecting groove.

[0008] Preferably, the bottom end of the push plate is fixedly connected to the top end of the limiting block, and the top end of the push plate extends above the cable management support block.

[0009] Preferably, one end of the winding shaft is threaded, and an adjusting screw is threaded to one end of the winding shaft. A disc handle is fixedly connected to one end of the adjusting screw, and two limiting posts are fixedly connected to one end of the disc handle.

[0010] Preferably, a first motor is fixedly installed on one side of the fixed bracket, and the output end of the first motor rotates through the inside of the through groove and is fixedly connected to one end of the threaded rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The wire combing device for the winding machine used in motor production, through the design of the movable wire wheel and the second wire wheel, can easily comb the wire. At the same time, through the grooved design of the second wire wheel and the movable wire wheel, the wire is not easy to slip out between the two, thereby ensuring the stability of the wire during winding, thus improving the practicality of the wire combing component. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0014] Figure 1 This is a three-dimensional structural diagram of a wire combing device for a winding machine used in motor production according to this utility model;

[0015] Figure 2 For the present utility model Figure 1 Enlarged view of point A in the image;

[0016] Figure 3 For the present utility model Figure 1 Enlarged view of point B in the image;

[0017] Figure 4 This is a schematic diagram of the movable guide wheel structure of this utility model.

[0018] Reference numerals in the attached drawings: 1. Winding operating table; 2. Fixed bracket; 3. Through groove; 4. Threaded rod; 5. Wire management support block; 6. First guide wheel; 7. First motor; 8. Fixed plate; 9. Second motor; 10. Winding shaft; 11. Disc handle; 12. Adjusting screw; 13. Limiting post; 14. Limiting groove; 15. Limiting block; 16. Moving guide wheel; 17. Second guide wheel; 18. Pressure spring; 19. Connecting groove; 20. Push plate. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Please see Figure 1-4This utility model provides a technical solution: a wire sorting device for a winding machine used in motor production, including a winding operation table 1. A fixed bracket 2 and a fixed plate 8 are fixedly connected to the top of the winding operation table 1. A second motor 9 is fixedly installed on one side of the fixed plate 8. The output end of the second motor 9 rotatably passes through one side of the fixed plate 8 and is fixedly connected to a winding shaft 10. A through groove 3 is opened on one side of the fixed bracket 2. A threaded rod 4 is rotatably connected inside the through groove 3. A wire sorting support block 5 is threadedly sleeved on the outer surface of the threaded rod 4. One side of the wire sorting support block 5 is slidably connected to the inner wall of the through groove 3. The wire sorting support block 5 is located at... Above the winding shaft 10, a first guide wheel 6 is fixedly installed on the top of the cable management support block 5. A cable combing assembly is provided on one side of the cable management support block 5. The cable combing assembly includes a second guide wheel 17. One side of the second guide wheel 17 is rotatably connected to one side of the cable management support block 5. A limiting groove 14 is opened on one side of the cable management support block 5. A limiting block 15 is slidably connected inside the limiting groove 14. A movable guide wheel 16 is rotatably installed on one side of the limiting block 15. The movable guide wheel 16 is in contact with the outer surface of the second guide wheel 17. The outer surfaces of both the movable guide wheel 16 and the second guide wheel 17 are grooved.

[0024] Furthermore, a pressure spring 18 is fixedly connected to one side of the limiting block 15, and the end of the pressure spring 18 away from the limiting block 15 is fixedly connected to the inner wall of the limiting groove 14.

[0025] Furthermore, a connecting groove 19 is provided at the top of the cable management support block 5. The interior of the connecting groove 19 is connected to the interior of the limiting groove 14. A push plate 20 is slidably connected inside the connecting groove 19. The bottom end of the push plate 20 is fixedly connected to the top end of the limiting block 15. The top end of the push plate 20 extends above the cable management support block 5.

[0026] Furthermore, one end of the winding shaft 10 is threaded, and one end of the winding shaft 10 is threadedly connected to the adjusting screw 12. One end of the adjusting screw 12 is fixedly connected to a disc handle 11, and one end of the disc handle 11 is fixedly connected to two limit posts 13.

[0027] Furthermore, a first motor 7 is fixedly installed on one side of the fixed bracket 2. The output end of the first motor 7 rotates through the inside of the through groove 3 and is fixedly connected to one end of the threaded rod 4.

[0028] Furthermore, firstly, the adjusting screw 12 is turned out from one end of the winding shaft 10 using the disc handle 11. Then, the insulating tube for winding is slidably fitted onto the winding shaft 10. Next, the adjusting screw 12 is screwed back into one end of the winding shaft 10. Then, the two limiting posts 13 will abut against one side of the insulating tube, thereby securing the insulating tube to the winding shaft. Next, the wire is passed sequentially through the surface of the first guide wheel 6. Then, the push plate 20 is pulled, and the push plate 20 drives the limiting block 15 to move the moving guide wheel 16. Then, the moving guide wheel 16 will disengage from the second guide wheel 17, allowing the wire to enter between the second guide wheel 17 and the moving guide wheel 16, thus facilitating the combing of the wire. At the same time, the grooved design of the second guide wheel 17 and the moving guide wheel 16 prevents the wire from slipping out between them, thereby ensuring the stability of the wire during winding and improving the practicality of the wire combing assembly.

[0029] Furthermore, after the wire passes between the second wire wheel 17 and the movable wire wheel 16, one end of the wire is first wound around the starting point of the winding of the insulating tube. Then, the first motor 7 and the second motor 9 are started simultaneously. The second motor 9 drives the winding shaft 10 to rotate the insulating tube, thereby winding the wire around its surface. At the same time, the first motor 7 drives the threaded rod 4 to move the wire support block 5. Then, the wire support block 5 moves the wire, so that the wire can move synchronously with the winding progress of the insulating tube, so that the wire can be evenly wound on the insulating tube, thus facilitating the use of the winding machine.

[0030] Structural Description:

[0031] Winding operation platform 1: As the basic load-bearing component of the entire device, it provides a stable installation platform for the fixed bracket, fixed plate and other core components, ensuring that the device remains stable during the winding process. It is the foundation for realizing the functions of motor winding and wire sorting.

[0032] Fixed bracket 2: Fixedly connected to the top of the winding operation table 1, used to support and fix the threaded rod, wire management support block and other components, providing a stable structural foundation for the movement and positioning of the wire management assembly, and ensuring the stability and accuracy of the wire management process.

[0033] Fixed plate 8: Also fixed to the top of the winding operation table 1, its main function is to install the second motor and provide a power support structure for the rotation of the winding shaft, so as to ensure that the winding shaft can perform winding work stably and reliably.

[0034] First motor 7: Installed on one side of fixed bracket 2, it is the power source for the horizontal movement of the cable management support block. By driving the threaded rod to rotate, the rotational power is converted into the linear motion of the cable management support block, thereby adjusting the position of the wire and synchronizing it with the winding progress.

[0035] The second motor 9 is installed on one side of the fixed plate 8. Its output end is connected to the winding shaft, which provides power for the rotation of the winding shaft, drives the insulated tube to rotate, and completes the winding of the wire on the insulated tube. It is the core power component for realizing the winding of the motor coil.

[0036] Winding shaft 10: Driven by a second motor, it rotates to install and rotate the insulating conduit, thus winding the wire. The threaded groove design at one end, combined with an adjusting screw, allows for quick installation and fixation of the insulating conduit.

[0037] Threaded rod 4: Rotatably connected in the through groove of fixed bracket 2, connected to the output end of the first motor, and drives the wire management support block to move along the through groove through threaded transmission, thereby realizing precise adjustment of the wire position and ensuring that the wire is evenly wound on the insulated tube.

[0038] Cable management support block 5: Threaded onto the outer surface of the threaded rod, it moves horizontally under the drive of the threaded rod. A first guide wheel is mounted at its top, and a cable management assembly is installed on its side for guiding and managing the cables. It is a key load-bearing component for realizing the cable management function.

[0039] First guide wheel 6: Fixedly installed on the top of the cable management support block, it plays a preliminary guiding role for the cable, allowing the cable to smoothly enter the cable combing assembly, preparing for subsequent combing and winding work.

[0040] Second guide wheel 17: As an important component of the guide wheel assembly, it is rotatably connected to the guide support block. Its outer surface is grooved and works with the movable guide wheel to comb and limit the guide, preventing the guide from slipping out during the winding process and ensuring the stability of the guide winding.

[0041] The movable guide wheel 16 is installed in the limiting groove of the cable management support block via a limiting block. It can slide in the limiting groove. Its outer surface is grooved and contacts the outer surface of the second guide wheel. Under the action of the pressure spring, it can comb the cable and further improve the combing effect and stability of the cable.

[0042] Limiting groove 14: It is opened on one side of the cable management support block to provide a sliding track for the limiting block and the moving guide wheel, limit the movement range of the moving guide wheel, and ensure that it can work stably with the second guide wheel during the cable management process.

[0043] Limiting block 15: It is slidably connected in the limiting groove and is used to install the movable guide wheel. It is also connected to the pressure spring. Under the action of the push plate, it can drive the movable guide wheel to move, realize separation or contact with the second guide wheel, and facilitate the insertion and combing of the guide.

[0044] Pressure spring 18: One end is connected to the limiting block, and the other end is fixed to the inner wall of the limiting groove. It provides elastic support for the moving guide wheel. When the force on the guide changes, the pressure spring causes the moving guide wheel to adjust its position adaptively through elastic deformation, ensuring stable clamping and combing of the guide.

[0045] Connection slot 19: Located at the top of the cable management support block and connected to the limiting slot, it is used to install the push plate and provide space for the sliding of the push plate, so that the operator can easily control the movement of the moving guide wheel through the push plate.

[0046] Push plate 20: Slidably connected within the connecting groove, with its bottom end fixedly connected to the limiting block and its top end extending above the cable management support block. Operators can move the limiting block and the moving guide wheel by pushing and pulling the push plate, enabling convenient operation of the cable management assembly.

[0047] Adjusting screw 12: It is threaded to the threaded groove at one end of the winding shaft. By rotating the adjusting screw, the insulating tube can be installed and removed. With the disc handle and limit post, the insulating tube can be quickly and firmly fixed to ensure the stability of the insulating tube during the winding process.

[0048] The disc handle 11 is fixedly connected to one end of the adjusting screw, making it convenient for operators to rotate the adjusting screw to install, remove and tighten the insulated conduit, thus improving the ease of operation.

[0049] Limiting post 13: Fixed to one end of the disc handle. When the adjusting screw is tightened, the limiting post abuts against one side of the insulating tube to prevent the insulating tube from moving axially during the winding process and to enhance the stability of the insulating tube installation.

[0050] Through slot 3: It is opened on one side of the fixed bracket to provide installation space and moving track for the threaded rod and the cable management support block, so as to ensure that the cable management support block can move smoothly and horizontally on the fixed bracket and achieve precise adjustment of the position of the wire.

[0051] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A wire combing device for a winding machine used in motor production, comprising a winding operation table (1), characterized in that: The top of the winding operation table (1) is fixedly connected to a fixed bracket (2) and a fixed plate (8). A second motor (9) is fixedly installed on one side of the fixed plate (8). The output end of the second motor (9) rotates through one side of the fixed plate (8) and is fixedly connected to a winding shaft (10). A through groove (3) is opened on one side of the fixed bracket (2). A threaded rod (4) is rotatably connected inside the through groove (3). A wire management support block (5) is threadedly sleeved on the outer surface of the threaded rod (4). One side of the wire management support block (5) is slidably connected to the inner wall of the through groove (3). The wire management support block (5) is located above the winding shaft (10). A first guide wheel (6) is fixedly installed at the top of the cable. A cable management assembly is provided on one side of the cable management support block (5). The cable management assembly includes a second guide wheel (17). One side of the second guide wheel (17) is rotatably connected to one side of the cable management support block (5). A limiting groove (14) is opened on one side of the cable management support block (5). A limiting block (15) is slidably connected inside the limiting groove (14). A movable guide wheel (16) is rotatably installed on one side of the limiting block (15). The movable guide wheel (16) is in contact with the outer surface of the second guide wheel (17). The outer surfaces of both the movable guide wheel (16) and the second guide wheel (17) are grooved.

2. The wire combing device for a winding machine in motor production according to claim 1, characterized in that: A pressure spring (18) is fixedly connected to one side of the limiting block (15), and the end of the pressure spring (18) away from the limiting block (15) is fixedly connected to the inner wall of the limiting groove (14).

3. The wire combing device for a winding machine in motor production according to claim 1, characterized in that: The top of the cable management support block (5) is provided with a connecting groove (19), the inside of the connecting groove (19) is connected to the inside of the limiting groove (14), and a push plate (20) is slidably connected inside the connecting groove (19).

4. The wire combing device for a winding machine in motor production according to claim 3, characterized in that: The bottom end of the push plate (20) is fixedly connected to the top end of the limiting block (15), and the top end of the push plate (20) extends above the cable management support block (5).

5. The wire combing device for a winding machine in motor production according to claim 1, characterized in that: One end of the winding shaft (10) is threaded, and one end of the winding shaft (10) is threadedly connected to the adjusting screw (12). One end of the adjusting screw (12) is fixedly connected to a disc handle (11), and one end of the disc handle (11) is fixedly connected to two limiting posts (13).

6. The wire combing device for a winding machine in motor production according to claim 1, characterized in that: A first motor (7) is fixedly installed on one side of the fixed bracket (2). The output end of the first motor (7) rotates through the inside of the through groove (3) and is fixedly connected to one end of the threaded rod (4).

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