A coating roll doctor blade paste pickup device and coating roll cleaning apparatus

By designing a coating roller doctor blade slurry suction device, and utilizing a vacuum generator and moving components to simplify coating roller cleaning, the problem of inconvenient coating roller cleaning is solved, production yield is improved, and operator safety is protected.

CN224346560UActive Publication Date: 2026-06-12宁德嘉拓智能设备有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
宁德嘉拓智能设备有限公司
Filing Date
2025-05-28
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The operation of coating rollers during the cleaning process is complicated and space is limited, which can easily cause mechanical damage and affect the production yield.

Method used

Design a coating roller doctor blade slurry suction device, including a cleaning tank, a ball valve, a suction component and a moving component. A vacuum generator generates negative pressure, and the air gun suction component sucks up the slurry on the surface of the coating roller. The moving component then conveniently moves the device to various positions on the coating roller for cleaning.

Benefits of technology

It simplifies the coating roller cleaning process, reduces the risk of electrode contamination, improves production yield, and protects operator safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of coating roller doctor blade slurry suction device and coating roller cleaning equipment, compressed air is injected to vacuum generator by ball valve, vacuum generator can make the negative pressure inside cleaning bucket, since connecting piece intercommunication air gun suction piece and cleaning bucket, and then air gun suction piece can produce suction, air gun suction piece is close to coating roller, residual slurry on coating roller can be inhaled into cleaning bucket by air gun suction piece;The setting of moving assembly can change the position of cleaning bucket, so that the entire device can be moved to any position of coating roller, to facilitate cleaning each position of coating roller. In conclusion, the device solves the problem of inconvenient cleaning of coating roller, reduces the risk of contamination of pole piece, reduces the time required for cleaning, which is beneficial to improve production yield. At the same time, operators do not need to enter the interior of coating equipment during the cleaning process, which plays a protective role for operators.
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Description

Technical Field

[0001] This utility model relates to the field of coating roller cleaning, specifically to a coating roller scraper slurry suction device and coating roller cleaning equipment. Background Technology

[0002] After coating, the coating roller inevitably retains some slurry residue on its surface. Improper cleaning can easily lead to electrode contamination. In the prior art, a coating doctor blade is used to remove the slurry adhering to the coating roller. After the doctor blade scrapes off the slurry, further cleaning is required. Since the coating roller is located inside the equipment, the cleaning process is complex and space is limited, making it easy to cause mechanical damage due to improper operation, which in turn affects the coating thickness and reduces the production yield. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, this utility model provides a coating roller doctor blade slurry suction device and a coating roller cleaning equipment, which can solve the problem of inconvenient cleaning of coating rollers.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: On the one hand, a coating roller scraper slurry suction device is provided, including a cleaning tank, a ball valve, a suction component and a moving component. A vacuum generator is provided above the cleaning tank, and the ball valve is provided on the vacuum generator. The suction component includes a connector and an air gun suction component. The connector is used to connect the air gun suction component and the cleaning tank. The air gun suction component is used to suction the slurry scraped off the surface of the coating roller. The moving component is connected to the bottom of the cleaning tank and is used to move the cleaning tank.

[0005] As a further improvement to the above technical solution, the connector includes a quick-connect fitting and a connecting hose. The cleaning bucket is connected to a first connecting pipe. The quick-connect fitting is connected between the first connecting pipe and the connecting hose. The connecting hose is connected between the quick-connect fitting and the air gun suction device.

[0006] As a further improvement to the above technical solution, the air gun suction device includes a gun body and a suction nozzle, the gun body being connected between the connecting hose and the suction nozzle; the gun body is provided with a trigger, the trigger being used to disconnect or connect the connecting hose and the suction nozzle.

[0007] As a further improvement to the above technical solution, the suction end of the nozzle is connected to a flexible air tube.

[0008] As a further improvement to the above technical solution, a muffler is also included, which is disposed at the exhaust port of the vacuum generator.

[0009] As a further improvement to the above technical solution, three moving components are provided, and the three moving components are arranged in a triangle at the bottom of the cleaning bucket.

[0010] As a further improvement to the above technical solution, the moving component includes a roller, a rotating shaft, a bracket, and a bearing. The roller is rotatably connected to the rotating shaft, the rotating shaft is mounted on the bracket, and the bracket is connected to the bottom of the cleaning bucket through the bearing.

[0011] As a further improvement to the above technical solution, the cleaning bucket is provided with three handles, two of which are disposed opposite to each other on the side wall of the cleaning bucket, and the other handle is disposed on the vacuum generator.

[0012] On the other hand, a coating roller cleaning device is provided, including a frame, a scraping assembly and the aforementioned coating roller scraper slurry suction device, wherein the scraping assembly is mounted on the frame and is used to scrape off the slurry adhering to the surface of the coating roller, and the suction end of the air gun suction member is located between the scraping assembly and the coating roller.

[0013] As a further improvement to the above technical solution, the scraping assembly includes a scraper and a scraper drive, wherein the fixed end of the scraper drive is mounted on the frame, and its movable end is connected to the scraper.

[0014] The beneficial effects of this invention are as follows: Compressed air is injected into the vacuum generator through the ball valve, which creates negative pressure inside the cleaning tank. Since the connecting component links the air gun suction component and the cleaning tank, the air gun suction component generates suction, bringing it close to the coating roller. Residual slurry on the coating roller can then be sucked into the cleaning tank. The movable component allows the cleaning tank to be moved to any position on the coating roller, facilitating cleaning of various parts of the roller. In summary, this device solves the problem of inconvenient coating roller cleaning, reduces the risk of electrode contamination, reduces cleaning time, and improves production yield. Furthermore, the cleaning process eliminates the need for operators to enter the coating equipment, thus protecting the operator. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the structure of the coating roller doctor blade slurry suction device provided in a preferred embodiment of the present invention;

[0017] Figure 2 This is a structural schematic diagram of the bottom of the cleaning bucket provided in a preferred embodiment of the present invention;

[0018] Figure 3This is a schematic diagram of the structure of the coating roller cleaning equipment provided in a preferred embodiment of the present invention.

[0019] Reference numerals: 1. Cleaning bucket, 2. Ball valve, 3. Suction assembly, 4. Moving assembly, 5. Silencer, 6. Frame, 7. Scraping assembly;

[0020] 11. First connecting pipe; 12. Second connecting pipe; 13. Third connecting pipe; 14. Handle; 15. Vacuum generator; 31. Connector; 32. Air gun suction component; 41. Roller; 42. Shaft; 43. Bracket; 44. Bearing; 71. Scraper; 72. Scraper drive component.

[0021] 311. Quick-connect fitting; 312. Connecting hose; 321. Gun body; 322. Nozzle; 323. Trigger; 324. Soft air tube; 721. Cylinder. Detailed Implementation

[0022] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / connections involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. For example, fixed connections / fixed installations can use screw connections, bolt connections, pin connections, key connections, adhesive connections, mortise and tenon connections, welding, riveting, etc., as needed. For detachable connections, screw connections, bolt connections, threaded connections, snap-fit ​​connections, mortise and tenon connections, Velcro connections, etc., can be used as needed. The various technical features in this utility model can be combined interactively without contradicting each other.

[0023] Please see Figure 1-2This utility model, in a preferred embodiment, provides a coating roller doctor blade slurry suction device, including a cleaning tank 1, a ball valve 2, a suction assembly 3, a moving assembly 4, and a silencer 5. A vacuum generator 15 is disposed above the cleaning tank 1, and the ball valve 2 is disposed on the vacuum generator 15. Compressed air is injected into the vacuum generator 15 through the ball valve 2, which generates a negative pressure inside the cleaning tank 1. This negative pressure is transmitted to the suction assembly 3, enabling the suction assembly 3 to generate suction force to suction the slurry. The moving assembly 4 is connected to the bottom of the cleaning tank 1 and is used to move the cleaning tank 1, allowing the entire device to be moved to any position on the coating roller for easy cleaning of various parts of the coating roller. The silencer 5 is disposed at the exhaust port of the vacuum generator 15, which reduces the noise generated by high-speed exhaust, improves the working environment, and meets industrial noise standards.

[0024] Specifically, the suction component 3 includes a connector 31 and an air gun suction component 32. The connector 31 connects the air gun suction component 32 and the cleaning tank 1. The air gun suction component 32 is used to suck up the slurry scraped off the surface of the coating roller. The connector 31 can transmit the negative pressure in the cleaning tank 1 to the air gun suction component 32, enabling it to generate suction. When the air gun suction component 32 is brought close to the coating roller, the residual slurry on the coating roller can be sucked into the cleaning tank 1 by the air gun suction component 32. This device solves the problem of inconvenient cleaning of the coating roller, reduces the risk of electrode contamination, reduces the time required for cleaning, and helps to improve the production yield. At the same time, the operator does not need to enter the coating equipment during the cleaning process, which plays a role in protecting the operator.

[0025] In this embodiment, the cleaning tank 1 is connected to a first connecting pipe 11, and the vacuum generator 15 is provided with a second connecting pipe 12 and a third connecting pipe 13. The first connecting pipe 11 is connected to the connector 31, the second connecting pipe 12 is connected to the ball valve 2, and the third connecting pipe 13 is connected to the silencer 5. The arrangement of each connecting pipe facilitates the connection of each component with the cleaning tank 1 and the vacuum generator 15, and facilitates installation.

[0026] The connector 31 includes a quick-connect fitting 311 and a connecting hose 312. The quick-connect fitting 311 is connected between the first connecting pipe 11 and the connecting hose 312, and the connecting hose 312 is connected between the quick-connect fitting 311 and the air gun suction device 32. The quick-connect fitting 311 facilitates the connection or separation of the first connecting pipe 11 and the connecting hose 312, and ensures safety and sealing. The connecting hose 312 is made of soft material and can be twisted at will, which facilitates changing the position of the air gun suction device 32 and further facilitates the suction of residual slurry from various positions of the coating roller.

[0027] In this embodiment, the air gun suction component 32 includes a gun body 321 and a suction nozzle 322. The gun body 321 is connected between the connecting hose 312 and the suction nozzle 322. A trigger 323 is provided on the gun body 321. The trigger 323 is used to disconnect or connect the connecting hose 312 and the suction nozzle 322. By pressing the trigger 323, the amount of negative pressure transmitted from the connecting hose 312 to the gun body 321 can be changed, thereby changing the suction force of the suction nozzle 322, making it convenient to use. Furthermore, the suction end of the suction nozzle 322 is connected to a flexible air tube 324. The flexible air tube 324 is soft and can avoid metal-to-metal contact with the surface of the coating roller, which helps protect the coating roller.

[0028] Please see Figure 2 There are three moving components 4 arranged in a triangle at the bottom of the cleaning bucket 1. This arrangement can provide stable support to the cleaning bucket 1 to ensure the stability of the cleaning bucket 1 during movement.

[0029] Specifically, the moving component 4 includes a roller 41, a rotating shaft 42, a bracket 43, and a bearing 44. The roller 41 is rotatably connected to the rotating shaft 42, the rotating shaft 42 is mounted on the bracket 43, and the bracket 43 is connected to the bottom of the cleaning bucket 1 through the bearing 44. During movement, the roller 41 rotates around the rotating shaft 42 to drive the cleaning bucket 1 to move in a straight line. The bracket 43 can rotate 360° relative to the cleaning bucket 1 in the horizontal plane to change the direction of movement of the cleaning bucket 1, further facilitating the movement of the cleaning bucket 1 to any position.

[0030] The cleaning bucket 1 is equipped with three handles 14. Two of the handles 14 are positioned opposite each other on the side wall of the cleaning bucket 1, and the other handle 14 is positioned on the vacuum generator 15. When moving, one hand can hold the top handle 14 and the other hand can hold one of the handles 14 on the side wall to facilitate pushing the cleaning bucket 1. When changing the direction of movement, the other handle 14 on the side wall can be held for easier use.

[0031] Please see Figure 3 The preferred embodiment of this utility model also provides a coating roller cleaning device, including a frame 6, a scraping component 7, and a coating roller scraper slurry suction device as described above. The scraping component 7 is installed on the frame 6 and is used to scrape off the slurry adhering to the surface of the coating roller. The suction end of the air gun suction component 32 is located between the scraping component 7 and the coating roller. The air gun suction component 32 can suck the slurry scraped off by the scraping component 7 into the cleaning bucket 1, thus solving the problem of inconvenient cleaning of the coating roller.

[0032] Specifically, the scraping assembly 7 includes a scraper 71 and a scraper drive 72. The fixed end of the scraper drive 72 is mounted on the frame 6, and its moving end is connected to the scraper 71. When the coating roller needs to be cleaned, the scraper drive 72 drives the scraper 71 to stick close to the surface of the coating roller to scrape off the residual slurry on the surface of the coating roller. After cleaning, the scraper drive 72 drives the scraper 71 away from the coating roller to prevent the scraper 71 from hindering the coating roller from coating the electrode.

[0033] In this embodiment, the scraper drive component 72 includes a cylinder 721. The cylinder body of the cylinder 721 is mounted on the frame 6, and its piston rod is connected to the scraper 71. The cylinder 721 has a simple structure and can realize the linear reciprocating motion of the scraper 71 at high frequency, which facilitates the switching between coating and cleaning states of the coating roller.

[0034] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A coating roller doctor blade slurry suction device, characterized in that: The device includes a cleaning tank, a ball valve, a suction assembly, and a moving assembly. A vacuum generator is located above the cleaning tank, and the ball valve is mounted on the vacuum generator. The suction assembly includes a connector and an air gun suction component. The connector connects the air gun suction component to the cleaning tank, and the air gun suction component is used to suction the slurry scraped off the surface of the coating roller. The moving assembly is connected to the bottom of the cleaning tank and is used to move the cleaning tank.

2. The coating roller doctor blade slurry suction device according to claim 1, characterized in that: The connector includes a quick-connect fitting and a connecting hose. The cleaning bucket is connected to a first connecting pipe. The quick-connect fitting is connected between the first connecting pipe and the connecting hose. The connecting hose is connected between the quick-connect fitting and the air gun suction device.

3. The coating roller doctor blade slurry suction device according to claim 2, characterized in that: The air gun suction device includes a gun body and a suction nozzle, the gun body being connected between the connecting hose and the suction nozzle; the gun body is provided with a trigger, which is used to disconnect or connect the connecting hose and the suction nozzle.

4. The coating roller doctor blade slurry suction device according to claim 3, characterized in that: The suction end of the nozzle is connected to a flexible air tube.

5. The coating roller doctor blade slurry suction device according to claim 1, characterized in that: It also includes a muffler, which is located at the exhaust port of the vacuum generator.

6. The coating roller doctor blade slurry suction device according to claim 1, characterized in that: There are three moving components, which are arranged in a triangle at the bottom of the cleaning bucket.

7. The coating roller doctor blade slurry suction device according to claim 1, characterized in that: The moving component includes rollers, a rotating shaft, a bracket, and a bearing. The rollers are rotatably connected to the rotating shaft, which is mounted on the bracket. The bracket is connected to the bottom of the cleaning bucket via the bearing.

8. The coating roller doctor blade slurry suction device according to claim 1, characterized in that: The cleaning bucket is equipped with three handles, two of which are disposed opposite each other on the side wall of the cleaning bucket, and the other handle is disposed on the vacuum generator.

9. A coating roller cleaning device, characterized in that: The device includes a frame, a scraping assembly, and a coating roller scraper slurry suction device as described in any one of claims 1-8. The scraping assembly is mounted on the frame and is used to scrape off slurry adhering to the surface of the coating roller. The suction end of the air gun suction member is located between the scraping assembly and the coating roller.

10. The coating roller cleaning equipment according to claim 9, characterized in that: The scraping assembly includes a scraper and a scraper drive, wherein the fixed end of the scraper drive is mounted on the frame and the movable end is connected to the scraper.