A tablet press anti-adhesion automatic demolding device

Abstract

This utility model discloses an automatic demolding device for preventing sticking in a tablet press, including a worktable. A lower mold is fixedly connected to the top of the worktable, and an upper mold is disposed above the lower mold. A mounting frame is installed on the top of the upper mold, and the bottom of the mounting frame is fixedly connected to the top of the worktable. The automatic demolding device for preventing sticking in a tablet press also includes a demolding component installed at the bottom of the lower mold. This utility model relates to the field of aquatic product processing technology. Through the cooperation of the demolding component, the mounting ring, and the inner membrane, after the material in the lower mold is pressed, a pump body is used to inflate the lower mold through a diversion pipe. The gas is used to squeeze the inner membrane, thereby expelling the pressed material inside, thus avoiding damage to the material. This solves the problem that aquatic product raw materials are rich in protein and water and have stickiness, making them prone to sticking to the mold surface during the pressing process, which leads to inconvenience and damage during demolding.

Description

Technical Field

[0001] This utility model relates to the field of aquatic product processing technology, specifically to an automatic demolding device for preventing sticking in a tablet press. Background Technology

[0002] In the processing of aquatic products, flaking machines are often used to press raw materials such as fish paste and shrimp paste into flaking products of specific shapes (such as fish fillets, shrimp cakes, etc.).

[0003] In existing technology, the raw material is placed between an upper mold and a lower mold, and the upper mold, driven by a drive device, squeezes the raw material in the lower mold to form a sheet.

[0004] However, in actual use, because aquatic raw materials are rich in protein and water and are sticky, they are very easy to stick to the mold surface during the pressing process. This makes it inconvenient to demold and can easily cause damage. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic demolding device for tablet presses to prevent sticking. This device solves the problem that, in actual use, aquatic product raw materials are rich in protein and water and have a sticky nature, making them prone to sticking to the mold surface during the pressing process. This results in inconvenience during demolding and can easily lead to damage.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic demolding device for preventing sticking in a tablet press, comprising a worktable, a lower mold fixedly connected to the top of the worktable, an upper mold disposed above the lower mold, a mounting bracket mounted on the top of the upper mold, and the bottom of the mounting bracket fixedly connected to the top of the worktable; the automatic demolding device for preventing sticking in the tablet press further comprises a demolding component mounted on the bottom of the lower mold; a lifting device mounted on the top of the upper mold; and a limiting device mounted between the upper mold and the lifting device; wherein the demolding component demolds the lower mold, the lifting device drives the upper mold to press against the lower mold, and the limiting device fixes the upper mold.

[0007] Preferably, the demolding assembly includes a retaining ring threadedly connected to the inner wall of the lower mold; an inner membrane fixedly connected to the bottom of the retaining ring and pressed against the inner wall of the lower mold; a distribution pipe connected to the bottom of the lower mold; a mounting ring fixedly connected to the outer wall of the distribution pipe, and the outer wall threadedly connected to the bottom of the worktable; a pump body connected to the end of the distribution pipe; and a protective device installed on the outer wall of the distribution pipe. The pump body and the distribution pipe, through the cooperation of the mounting ring and the inner membrane, demold the lower mold, the mounting ring fixes the distribution pipe, and the protective device protects the distribution pipe.

[0008] Preferably, the protection device includes a valve installed on the side of the diversion pipe near the pump body; a sealing gasket is fitted onto the outer wall of the diversion pipe and pressed against the mounting ring and the lower mold; wherein the valve restricts the air pressure in the diversion pipe, and the sealing gasket seals the space between the diversion pipe and the lower mold.

[0009] Preferably, the lifting device includes a mounting plate, which is mounted on the top of the upper mold and sleeved on the outer wall of the mounting frame; a threaded rod is fixedly connected to the top of the mounting plate; a threaded cylinder is threadedly connected to the outer wall of the threaded rod, and the outer wall is rotatably connected to the inner wall of the mounting frame through a sealed bearing; a transmission gear is meshed with the outer wall of the threaded cylinder; and a servo motor conveying end is fixedly connected to the outer wall of the transmission gear, and the outer wall is fixedly connected to the top of the mounting frame; wherein, through the cooperation of the threaded cylinder and the transmission gear, the servo motor drives the threaded rod to rotate, thereby causing the mounting plate to move the upper mold.

[0010] Preferably, the limiting device includes an insert block, which is fixedly connected to the top of the upper mold and inserted into the inner wall of the mounting plate; a locking block is inserted into the inner wall of the insert block; and a fixing plate is fixedly connected to the side of the locking block away from the locking block and slidably locked into the top of the mounting plate; wherein, through the cooperation of the insert block and the locking block, the fixing plate fixes the upper mold.

[0011] Beneficial effects

[0012] This invention provides an automatic anti-sticking demolding device for tablet presses. It offers the following advantages: Through the cooperation of the demolding assembly, mounting ring, and inner membrane, after the material in the lower mold is pressed, a pump body inflates the lower mold through a distribution pipe. The gas then squeezes the inner membrane, expelling the pressed material and preventing damage to the material. This solves the problem that aquatic product raw materials, rich in protein and moisture and possessing stickiness, easily stick to the mold surface during pressing, leading to inconvenience and potential damage during demolding.

[0013] By cooperating with the mounting plate, threaded rod, and threaded cylinder, and utilizing the meshing of the transmission gear and the threaded cylinder, the threaded cylinder is threadedly connected to the threaded rod. The threaded rod moves inside the threaded cylinder, driving the mounting plate and the upper die to stamp the lower die. The stamping force on the material is judged by the descent height of the threaded rod. This solves the problem of unstable stamping force when stamping materials in existing technologies, which leads to inconsistent product quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the appearance of the present utility model;

[0016] Figure 3 for Figure 1 Schematic diagram of the structure of the middle worktable, lower mold and flow divider;

[0017] Figure 4 for Figure 1 A schematic diagram of the mounting bracket, servo motor, and threaded rod structure in the image;

[0018] Figure 5 for Figure 1 A schematic diagram of the structure of the mounting plate, upper mold, and insert block.

[0019] In the diagram: 1. Workbench; 2. Lower mold; 3. Upper mold; 4. Demolding assembly; 41. Fixing ring; 42. Inner membrane; 43. Diverter pipe; 44. Mounting ring; 45. Pump body; 46. Protective device; 461. Valve; 462. Sealing gasket; 5. Lifting device; 51. Mounting plate; 52. Threaded rod; 53. Threaded cylinder; 54. Transmission gear; 55. Servo motor; 6. Limiting device; 61. Insert block; 62. Clamping block; 63. Fixing plate; 7. Mounting bracket. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In actual use, because aquatic raw materials are rich in protein and water and are sticky, they are very easy to stick to the mold surface during the pressing process. This makes it inconvenient to demold and can easily lead to damage.

[0022] In view of this, the present invention provides an automatic demolding device for tablet presses to prevent sticking, which solves the problem that in actual use, aquatic raw materials are rich in protein and water and have stickiness, and are very easy to stick to the surface of the mold during the pressing process, which makes demolding inconvenient and prone to damage.

[0023] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0024] Example 1: By Figure 1-5It is known that an automatic demolding device for preventing sticking in a tablet press includes a worktable 1. A lower mold 2 is fixedly connected to the top of the worktable 1. An upper mold 3 is provided above the lower mold 2. A mounting frame 7 is installed on the top of the upper mold 3. The bottom of the mounting frame 7 is fixedly connected to the top of the worktable 1. The automatic demolding device for preventing sticking in a tablet press also includes a demolding component 4, a lifting device 5, and a limiting device 6. The demolding component 4 is installed at the bottom of the lower mold 2; the lifting device 5 is installed at the top of the upper mold 3; and the limiting device 6 is installed between the upper mold 3 and the lifting device 5. The lower mold 2 is demolded by the demolding component 4, the lifting device 5 drives the upper mold 3 to press the lower mold 2, and the limiting device 6 fixes the upper mold 3.

[0025] In the specific implementation process, it is worth noting that the lower mold 2 and the upper mold 3 are used in combination, and the upper mold 3 is supported by the mounting bracket 7. After the stamping is completed, the demolding component 4 can quickly push out the material in the lower mold 2, thereby avoiding the problem of inconvenience in demolding the material. During the stamping process, the lifting device 5 is used to drive the upper mold 3 to stamp the lower mold 2, ensuring that the stamped material is stably formed. When cleaning or replacing the upper mold 3, it is replaced by the limiting device 6.

[0026] Furthermore, the demolding assembly 4 includes a retaining ring 41, an inner membrane 42, a diverter pipe 43, a mounting ring 44, a pump body 45, and a protective device 46. The retaining ring 41 is threadedly connected to the inner wall of the lower mold 2; the inner membrane 42 is fixedly connected to the bottom of the retaining ring 41 and abuts against the inner wall of the lower mold 2; the diverter pipe 43 is connected to the bottom of the lower mold 2; the mounting ring 44 is fixedly connected to the outer wall of the diverter pipe 43, and the outer wall is threadedly connected to the bottom of the worktable 1; the pump body 45 is connected to the end of the diverter pipe 43; and the protective device 46 is installed on the outer wall of the diverter pipe 43. Through the cooperation of the retaining ring 41 and the inner membrane 42, the pump body 45 and the diverter pipe 43 demold the lower mold 2, the mounting ring 44 fixes the diverter pipe 43, and the protective device 46 protects the diverter pipe 43.

[0027] In the specific implementation process, it is worth noting that the outer wall of the fixing ring 41 is provided with threads, which can be fixed to the mold groove opened at the top of the lower mold 2, and the inner membrane 42 at its bottom will adhere to the inner wall of the mold groove. In this way, the material is stably formed when the upper mold 3 is stamping. Moreover, the inner membrane 42 itself has good deformation internal force, but its outer wall is tightly attached to the inner wall of the mold groove. When it is squeezed by the upper mold 3, the inner membrane 42 will not deform due to the restriction of the mold groove. Furthermore, the diversion pipe 43 is fixed to the bottom of the workbench 1 under the support of the mounting ring 44. In this way, when the pump body 45 inflates the lower mold 2 through the diversion pipe 43, the air pressure will squeeze the bottom of the inner membrane 42. As the air pressure continues to increase, it will cause the inner membrane 42 to change, squeezing out the material inside, thereby completely demolding. Since the pressure increases steadily, the material will not be damaged during demolding. In addition, the inner membrane 42 will not deform under the protection of the protective device 46 during stamping.

[0028] Furthermore, the protection device 46 includes a valve 461 and a sealing gasket 462. The valve 461 is installed on the side of the diversion pipe 43 near the pump body 45. The sealing gasket 462 is sleeved on the outer wall of the diversion pipe 43 and abuts against the mounting ring 44 and the lower mold 2. The valve 461 restricts the air pressure in the diversion pipe 43, and the sealing gasket 462 seals the space between the diversion pipe 43 and the lower mold 2.

[0029] In the specific implementation process, it is worth noting that the sealing gasket 462 is made of rubber. Under the compression of the mounting ring 44 and the lower mold 2, it can prevent leakage between the diversion pipe 43 and the lower mold 2. The valve 461 will close the diversion pipe 43 when the upper mold 3 presses the lower mold 2, thereby stabilizing the air pressure between the inner membrane 42 and the diversion pipe 43 and preventing deformation under the pressure of the upper mold 3, thus protecting the inner membrane 42.

[0030] Example 2: From Figure 1-5 It is known that the lifting device 5 includes a mounting plate 51, a threaded rod 52, a threaded cylinder 53, a transmission gear 54, and a servo motor 55. The mounting plate 51 is mounted on the top of the upper mold 3 and sleeved on the outer wall of the mounting frame 7. The threaded rod 52 is fixedly connected to the top of the mounting plate 51. The threaded cylinder 53 is threadedly connected to the outer wall of the threaded rod 52, and the outer wall is rotatably connected to the inner wall of the mounting frame 7 through a sealed bearing. The transmission gear 54 is meshed with the outer wall of the threaded cylinder 53. The conveying end of the servo motor 55 is fixedly connected to the outer wall of the transmission gear 54, and the outer wall is fixedly connected to the top of the mounting frame 7. Through the cooperation of the threaded cylinder 53 and the transmission gear 54, the servo motor 55 drives the threaded rod 52 to rotate, which causes the mounting plate 51 to move the upper mold 3.

[0031] In the specific implementation process, it is worth noting that the inner wall of the threaded cylinder 53 is provided with the same internal thread as the outer wall of the threaded rod 52, and the transmission gear 54 is a bevel gear. The top of the threaded cylinder 53 is provided with the same bevel gear, and the bottom of the threaded rod 52 is fixed to the top of the mounting plate 51. Therefore, when the servo motor 55 drives the transmission gear 54 to rotate, the transmission gear 54 will mesh with the threaded cylinder 53. The inner wall of the threaded cylinder 53 is also threadedly connected to the threaded rod 52. Therefore, when the threaded cylinder 53 rotates, the threaded rod 52 will rise and fall inside it, driving the mounting plate 51 and the upper die 3 to press the material in the lower die 2.

[0032] Furthermore, the limiting device 6 includes an insert block 61, a locking block 62, and a fixing plate 63. The insert block 61 is fixedly connected to the top of the upper mold 3 and inserted into the inner wall of the mounting plate 51; the locking block 62 is inserted into the inner wall of the insert block 61; the fixing plate 63 is fixedly connected to the side of the locking block 62 away from the locking block 62 and is slidably locked into the top of the mounting plate 51; wherein, through the cooperation of the insert block 61 and the locking block 62, the fixing plate 63 fixes the upper mold 3.

[0033] In the specific implementation process, it is worth noting that the top of the side of the locking block 62 near the insert block 61 is sloping. When installing the upper mold 3, push the fixing plate 63 so that the locking block 62 is inserted into the opening in the side wall of the insert block 61 and locked in the inner wall of the insert block 61. In this way, the insert block 61 is fixed on the mounting plate 51 and the upper mold 3 is fixed at the bottom of the mounting plate 51, making it convenient for replacement and cleaning.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic demolding device for preventing sticking in a tablet press, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected to a lower mold (2), and an upper mold (3) is provided above the lower mold (2). A mounting bracket (7) is installed on the top of the upper mold (3), and the bottom of the mounting bracket (7) is fixedly connected to the top of the workbench (1). The tablet press anti-sticking automatic demolding device further includes: Demolding assembly (4) is installed at the bottom of the lower mold (2); A lifting device (5) is installed on the top of the upper mold (3); A limiting device (6) is installed between the upper mold (3) and the lifting device (5); In this process, the lower mold (2) is demolded by the demolding component (4), the lifting device (5) drives the upper mold (3) to press the lower mold (2), and the limiting device (6) fixes the upper mold (3).

2. The tablet press anti-sticking automatic demolding device according to claim 1, characterized in that: The demolding component (4) includes: A retaining ring (41) is threadedly connected to the inner wall of the lower mold (2); The inner membrane (42) is fixedly connected to the bottom of the fixing ring (41) and abuts against the inner wall of the lower mold (2); The manifold (43) is connected to the bottom of the lower mold (2); The mounting ring (44) is fixedly connected to the outer wall of the diversion pipe (43), and the outer wall is threaded to the bottom of the workbench (1); Pump body (45) is connected to the end of the diversion pipe (43); The protective device (46) is installed on the outer wall of the diversion pipe (43); The pump body (45) and the diverter pipe (43) are used to demold the lower mold (2) by the cooperation of the fixing ring (41) and the inner membrane (42), the mounting ring (44) fixes the diverter pipe (43), and the protection device (46) protects the diverter pipe (43).

3. The tablet press anti-sticking automatic demolding device according to claim 2, characterized in that: The protective device (46) includes: Valve (461) is installed on the side of the diversion pipe (43) near the pump body (45); The sealing gasket (462) is fitted onto the outer wall of the diversion pipe (43) and pressed against the mounting ring (44) and the lower mold (2); The valve (461) restricts the air pressure in the diversion pipe (43), and the sealing gasket (462) seals the diversion pipe (43) and the lower mold (2).

4. The tablet press anti-sticking automatic demolding device according to claim 1, characterized in that: The lifting device (5) includes: Mounting plate (51) is installed on the top of the upper mold (3) and sleeved on the outer wall of the mounting bracket (7); A threaded rod (52) is fixedly connected to the top of the mounting plate (51); The threaded cylinder (53) is threaded to the outer wall of the threaded rod (52), and the outer wall is rotatably connected to the inner wall of the mounting bracket (7) through a sealed bearing; The transmission gear (54) is meshed with the outer wall of the threaded cylinder (53); The servo motor (55) has its conveying end fixedly connected to the outer wall of the transmission gear (54), and the outer wall is fixedly connected to the top of the mounting bracket (7); The threaded cylinder (53) and the transmission gear (54) work together to make the servo motor (55) drive the threaded rod (52) to rotate, which in turn causes the mounting plate (51) to move the upper mold (3).

5. The tablet press anti-sticking automatic demolding device according to claim 1, characterized in that: The limiting device (6) includes: The insert (61) is fixedly connected to the top of the upper mold (3) and inserted into the inner wall of the mounting plate (51); The locking block (62) is inserted into the inner wall of the insert block (61); The fixing plate (63) is fixedly connected to the side of the card block (62) away from the card block (62) and is slidably snapped onto the top of the mounting plate (51); The fixing plate (63) fixes the upper mold (3) by the cooperation of the insert (61) and the locking block (62).

Images