Film cloth filling equipment
By introducing a diversion mechanism into the membrane filling equipment, the problem of high-viscosity filling liquid being unable to spread independently was solved, achieving uniform spreading of the filling liquid in the tray and improving membrane production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU YIXUAN FINE CHEM CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-06-12
AI Technical Summary
During the membrane filling process, the high-viscosity filling liquid cannot spread evenly on its own and needs to be manually scraped, which affects production efficiency.
Design a membrane filling device, including a filling mechanism and a diversion mechanism. The diversion mechanism divides the filling liquid into multiple streams and delivers them to a tray, ensuring that the filling liquid is dispersed and distributed in the tray, avoiding local accumulation and achieving uniform spreading.
No manual scraping or spreading is required, which improves the production efficiency of the membrane cloth and ensures that the filling liquid is in full contact with the membrane cloth, thereby increasing production efficiency.
Smart Images

Figure CN224349173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cosmetic filling equipment technology, and in particular to a membrane filling equipment. Background Technology
[0002] Currently, in the membrane fabric filling process, when high-viscosity filling liquid is injected into the tray through the filling nozzle of the membrane fabric filling equipment, the filling liquid usually cannot spread evenly on its own. Operators need to use a scraper to manually spread the filling liquid in the tray to ensure that the filling liquid fully contacts all parts of the membrane fabric in the tray, which affects the overall production efficiency of the membrane fabric. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a membrane filling equipment, which aims to improve the production efficiency of membranes.
[0004] To achieve the above objectives, this utility model provides a membrane filling device, comprising:
[0005] The machine has a platform for supporting a tray, and the tray has a top-opening accommodating space for placing the membrane fabric.
[0006] A filling mechanism is disposed on the machine base and spaced apart above the platform. The filling mechanism has a discharge port facing the platform for discharging filling liquid.
[0007] The diversion mechanism includes a connecting part and a diversion part connected in sequence. The connecting part is located on the side of the filling mechanism facing the platform. A connecting channel connecting to the discharge port is formed in the connecting part. Multiple diversion channels with both ends are formed in the diversion part. One end of the multiple diversion channels facing the connecting part is connected to the connecting channel, and the other end is away from each other along the direction facing the platform.
[0008] In one embodiment, the end of the connecting portion away from the discharge port is provided with a plurality of connecting holes communicating with the connecting channel, and the plurality of connecting holes are spaced apart from each other;
[0009] The diversion section includes multiple diversion pipes, each of which has a diversion channel extending through it along its extension direction, and one end of each diversion pipe passes through a connection hole so that the diversion channel is connected to the connection channel.
[0010] In one embodiment, the central axis of the connecting portion is parallel to the vertical direction, and a plurality of connecting holes are arranged at equal intervals along the circumference of the connecting portion.
[0011] In one embodiment, the shunt pipe includes:
[0012] The first segment, one end of which passes through the connecting hole, and the other end extending vertically toward the platform; and
[0013] The second segment has one end connected to the end of the first segment facing the platform, and the other end extending along the central axis toward the platform and away from the connecting portion.
[0014] In one embodiment, the ends of the plurality of second segments away from the connecting portion are at the same height in the vertical direction, and the plurality of second segments are arranged at equal intervals around the central axis of the connecting portion in the circumferential direction.
[0015] In one embodiment, the filling mechanism has a filling tube disposed above the platform, and the discharge port is formed at the end of the filling tube facing the platform;
[0016] The top side of the connecting part has a connection port that communicates with the connecting channel, and the connection port is detachably connected to the bottom end of the filling tube.
[0017] In one embodiment, the filling mechanism further includes:
[0018] A cylinder, wherein the cylinder is located on the side of the filling tube away from the discharge port; and
[0019] The material storage mechanism includes a hopper and a discharge pipe. The hopper is located on the machine base and to the side of the filling pipe. One end of the discharge pipe is connected to the hopper, and the other end is connected to the filling pipe and located between the cylinder and the discharge port.
[0020] In one embodiment, the stage includes:
[0021] A base frame, which is mounted on the machine base, is provided with a mounting groove; and
[0022] A carrier plate is disposed above the base frame. A mounting block is provided on the bottom side of the carrier plate. The shape of the mounting block is adapted to the mounting groove, and the mounting block and the mounting groove are inserted into each other.
[0023] In one embodiment, the mounting groove is provided through at both ends and includes a first groove body and a second groove body arranged sequentially from bottom to top in a vertical direction, wherein the groove width of the first groove body is greater than the groove width of the second groove body.
[0024] In one embodiment, the top side of the carrier plate is provided with a positioning hole.
[0025] This utility model provides a membrane filling device, which has the following advantages compared with the prior art:
[0026] This utility model embodiment includes a filling mechanism and a diversion mechanism. The diversion mechanism is located at the outlet of the filling mechanism, which is used to deliver filling liquid to the platform below it. The diversion mechanism includes a connecting part and a diversion part connected in sequence. The connecting part has a connecting channel that communicates with the outlet, and the diversion part has multiple diversion channels that are open at both ends. The end of the connecting channel away from the outlet is connected to the multiple diversion channels. With this configuration, the filling liquid output from the outlet can be divided into multiple streams and then delivered to the tray on the platform through the multiple diversion channels of the diversion mechanism. Since the multiple diversion channels are far apart from each other in the direction facing the platform, the filling liquid can be distributed at multiple points in the tray when it falls into the tray. This avoids excessive accumulation of filling liquid in a single local position and facilitates direct spreading of the filling liquid in the tray to fully contact all positions of the membrane cloth in the tray. The technical solution of this utility model achieves the spreading of filling liquid in the tray by setting a diversion mechanism, eliminating the need for scraping the filling liquid in the tray, thereby improving the production efficiency of the membrane cloth. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of the film filling equipment described in this embodiment of the utility model;
[0028] Figure 2 This is a partial structural side view of the membrane filling equipment described in this embodiment of the utility model;
[0029] Figure 3 This is a schematic diagram of the diversion mechanism described in an embodiment of the present invention;
[0030] Figure 4 This is a top view of the diversion mechanism described in this embodiment of the utility model;
[0031] Figure 5 This is an exploded view of the platform described in an embodiment of this utility model.
[0032] In the diagram, 100 is the membrane filling equipment; 10 is the machine base; 11 is the platform; 111 is the base frame; 1111 is the mounting groove; 1111a is the first groove; 1111b is the second groove; 112 is the carrier plate; 1121 is the mounting block; 1122 is the positioning hole; 20 is the filling mechanism; 21 is the filling pipe; 211 is the discharge port; 22 is the cylinder; 23 is the storage mechanism; 231 is the hopper; 232 is the discharge pipe; 30 is the diversion mechanism; 31 is the connecting part; 311 is the connecting hole; 312 is the connecting port; 32 is the diversion part; 321 is the diversion pipe; 3211 is the first section; 3212 is the second section. Detailed Implementation
[0033] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0034] It should be understood that the terms "before" and "after" are used in this utility model to describe various types of information, but these terms should not be limited to them. These terms are only used to distinguish information of the same type from each other. For example, "before" information can also be called "after" information, and "after" information can also be called "before" information, without departing from the scope of this utility model.
[0035] like Figure 1 and Figure 2 As shown, a membrane filling device 100 according to an embodiment of the present invention includes a machine base 10, a filling mechanism 20, and a diversion mechanism 30. The machine base 10 has a platform 11 for supporting a tray, and the tray has a top-opening accommodating space for placing the membrane. The filling mechanism 20 is disposed on the machine base 10 and spaced above the platform 11. The filling mechanism 20 has a discharge port 211 facing the platform 11 for discharging filling liquid. The diversion mechanism 30 includes a connecting part 31 and a diversion part 32 connected in sequence. The connecting part 31 is disposed on the side of the filling mechanism 20 facing the platform 11, and a connecting channel connecting the discharge port 211 is formed in the connecting part 31. The diversion part 32 has multiple diversion channels with both ends connected. One end of the multiple diversion channels facing the connecting part 31 is connected to the connecting channel, and the other end is away from each other along the direction facing the platform 11.
[0036] The machine base 10 serves as the installation foundation for the membrane filling equipment 100, and is used to install and fix components such as the filling mechanism 20 and the diversion mechanism 30. The machine base 10 has a platform 11 for placing a tray. The filling mechanism 20 and the diversion mechanism 30 are both located above the platform 11. The filling mechanism 20 is used to deliver filling liquid to the tray on the platform 11 through its outlet 211 facing the platform 11. The filling liquid can be, but is not limited to, emulsions, gels, or other cosmetics. The diversion mechanism 30 is located at the outlet 211 of the filling mechanism 20 and is used to receive the filling liquid output by the filling mechanism 20.
[0037] Specifically, the diversion mechanism 30 includes a connecting part 31 and a diversion part 32 connected in sequence. The connecting part 31 has a connecting channel that connects to the outlet 211, and the diversion part 32 has multiple diversion channels that are open at both ends. The end of the connecting channel away from the outlet 211 is connected to the multiple diversion channels. With this configuration, the filling liquid output from the outlet 211 can be divided into multiple streams through the multiple diversion channels of the diversion mechanism 30 and then transported to the tray on the platform 11. Since the multiple diversion channels are far apart from each other in the direction facing the platform 11, and the projection area of the end of the diversion channel facing the platform 11 on the platform 11 matches the landing area of the filling liquid, the filling liquid can be distributed at multiple points in the tray when it falls into the tray. This avoids excessive accumulation of the filling liquid in a single local position and allows the filling liquid to spread directly in the tray, so as to fully contact all positions of the membrane cloth in the tray. It is understood that the technical solution of this utility model achieves the spreading of filling liquid in the tray by setting the diversion mechanism 30, without the need to use a scraper to spread the filling liquid in the tray, which is conducive to improving the production efficiency of the film cloth.
[0038] like Figure 3 and Figure 4 As shown, in this embodiment of the present invention, the end of the connecting part 31 away from the discharge port 211 is provided with a plurality of connecting holes 311 that connect to the connecting channel, and the plurality of connecting holes 311 are spaced apart from each other; the diversion part 32 includes a plurality of diversion pipes 321, each diversion pipe 321 having a diversion channel through it along its extension direction, and one end of each diversion pipe 321 passing through a connecting hole 311 so that the diversion channel is connected to the connecting channel.
[0039] This design allows for the formation of multiple diversion channels through a simple structure, and the extension direction of the diversion channels can be easily controlled by adjusting the shape of the diversion pipe 321. The shapes of the diversion pipe 321 and the connecting hole 311 are compatible, and the diversion pipe 321 can also be provided with a sealing structure such as a sealing ring in its circumferential direction. This design helps ensure the stability and sealing of the connection between the connecting part 31 and the diversion part 32.
[0040] like Figure 3 and Figure 4 As shown, in this embodiment of the present invention, the central axis of the connecting part 31 is arranged parallel to the vertical direction, and a plurality of connecting holes 311 are arranged at equal intervals along the circumference of the connecting part 31.
[0041] In this embodiment, the connecting part 31 has a cylindrical structure, and the connecting channel is arranged along the extension direction of the connecting part 31. By setting the central axis of the connecting part 31 parallel to the vertical direction, the filling liquid received from the outlet 211 can be transported to the bottom side of the connecting part 31 under the action of gravity. Then, it is divided into multiple streams by multiple diversion pipes 321 located on the bottom side of the connecting part 31 and poured into the carrier platform 11. By arranging the multiple connecting holes 311 at equal intervals along the circumference of the connecting part 31, it is easy to achieve uniform diversion of the filling liquid, so as to ensure the spreading effect of the diverted filling liquid in the tray.
[0042] like Figure 4 As shown, the diversion pipe 321 of this utility model embodiment includes a first segment 3211 and a second segment 3212. One end of the first segment 3211 passes through the connecting hole 311, and the other end extends vertically toward the platform 11. One end of the second segment 3212 is connected to the end of the first segment 3211 facing the platform 11, and the other end extends toward the platform 11 and toward the central axis away from the connecting part 31.
[0043] This arrangement allows for a larger spacing in the projection area of the end of the diversion channel facing the stage 11 on the stage 11, thus facilitating better spreading of the infusion fluid over a larger area. Of course, the placement of the multiple second segments 3212 can be determined according to the size and shape of the membrane fabric, and is not limited here.
[0044] like Figure 2 As shown, in this embodiment of the invention, the ends of the multiple second segments 3212 furthest from the connecting portion 31 have the same vertical height, and the multiple second segments 3212 are arranged at equal intervals around the central axis of the connecting portion 31. This arrangement facilitates the uniform distribution of the diverted infusion fluid onto the membrane cloth in the tray, which helps to ensure the spreading effect of the diverted infusion fluid in the tray.
[0045] like Figure 4 As shown, the filling mechanism 20 of this embodiment has a filling tube 21 disposed above the platform 11, and a discharge port 211 is formed at the end of the filling tube 21 facing the platform 11; a connecting port 312 communicating with the connecting channel is formed on the top side of the connecting part 31, and the connecting port 312 is detachably connected to the bottom end of the filling tube 21. This arrangement facilitates the maintenance and replacement of the diversion mechanism 30, and improves the ease of use of the film filling equipment 100.
[0046] In some embodiments, the inner wall of the connection port 312 may be provided with internal threads, the bottom end of the filling tube 21 may be inserted into the connection port 312, and the outer wall of the bottom end of the filling tube 21 may be provided with external threads, thereby realizing the threaded engagement between the diversion mechanism 30 and the filling tube 21. Of course, the technical solution of this utility model is not limited to this. In other embodiments, the connecting part 31 of the diversion mechanism 30 may be detachably connected to the filling tube 21 by means of snap-fit connection or other methods, which is not limited here.
[0047] It should be noted that the dimensions of the diversion mechanism 30 need to match the dimensions of the membrane fabric to enable dispersed filling through the diversion mechanism 30, allowing the filling liquid to cover the membrane fabric without scraping. For example, as an example of this embodiment, the diversion mechanism 30 has six diversion tubes 321, which are equidistantly spaced in the circumferential direction, and the included angle between two adjacent second segments 3212 can be 60°. Specifically, the length of the first segment 3211 of the diversion tube 321 can be between 45cm and 50cm. For example, the length of the first segment 3211 can be one of 45cm, 46cm, 47cm, 48cm, 49cm, or 50cm. The length of the second segment 3212 can be between 50cm and 55cm. For example, the length of the second segment 3212 can be one of 50cm, 51cm, 52cm, 53cm, 54cm, or 55cm. The included angle between the first segment 3211 and the second segment 3212 can range from 140° to 150°. For example, the included angle between the first segment 3211 and the second segment 3212 can be any one of 140°, 142°, 144°, 146°, 148°, or 150°. The inner diameter of the diversion tube 321 can range from 1cm to 2cm. For example, the inner diameter of the diversion tube 321 can be any one of 1cm, 1.2cm, 1.4cm, 1.6cm, 1.8cm, or 2cm. Of course, the specifications and dimensions of the diversion mechanism 30 of this utility model are not limited to these; specific embodiments can be set according to actual needs.
[0048] like Figure 2 As shown, the filling mechanism 20 of this utility model embodiment also includes a cylinder 22 and a material storage mechanism 23. The cylinder 22 is located on the side of the filling tube 21 away from the discharge port 211. The material storage mechanism 23 includes a hopper 231 and a discharge pipe 232. The hopper 231 is located on the machine base 10 and is located on the side of the filling tube 21. One end of the discharge pipe 232 is connected to the hopper 231, and the other end is connected to the filling tube 21. It is located between the cylinder 22 and the discharge port 211.
[0049] In one feasible implementation, a valve body is provided inside the filling pipe 21, and the valve body is connected to the cylinder 22 for transmission. The cylinder 22 can control the on / off connection between the filling pipe 21 and the discharge pipe 232 by controlling the reciprocating movement of the valve body.
[0050] like Figure 5 As shown, the platform 11 of this embodiment includes a base frame 111 and a carrier plate 112. The base frame 111 is disposed on the machine base 10 and has a mounting groove 1111. The carrier plate 112 is disposed above the base frame 111, and a mounting block 1121 is provided on the bottom side of the carrier plate 112. The shape of the mounting block 1121 is adapted to the mounting groove 1111, and the mounting block 1121 and the mounting groove 1111 are inserted into each other. With this configuration, a detachable connection between the base frame 111 and the carrier plate 112 can be achieved through a simple structure, and it is convenient to quickly assemble, disassemble, and position the carrier plate 112.
[0051] like Figure 5 As shown, the mounting groove 1111 of this utility model embodiment is provided through at both ends and includes a first groove 1111a and a second groove 1111b arranged sequentially from bottom to top in the vertical direction. The groove width of the first groove 1111a is greater than the groove width of the second groove 1111b.
[0052] This configuration restricts the mounting block 1121 to only enter or leave the mounting groove 1111 through the through end of the mounting groove 1111, and prevents it from leaving the mounting groove 1111 through the opening of the second groove 1111b. This ensures the assembly stability of the mounting plate 112 while facilitating the removal and removal of the mounting plate 112.
[0053] like Figure 5 As shown, the top side of the carrier plate 112 in this embodiment of the present invention is provided with a positioning hole 1122. Optionally, the positioning hole 1122 can be circular, square, or other shapes. The positioning hole 1122 on the top side of the carrier plate 112 can be used for positioning and engaging with a tray. Multiple positioning holes 1122 can be provided, and the multiple positioning holes 1122 can be spaced apart on the carrier plate 112. In a feasible embodiment, the positioning hole 1122 can be arranged opposite to the central axis of the connecting part 31 of the diversion structure. Specific embodiments can be set according to actual needs and are not limited here.
[0054] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A film filling device, characterized in that, include: The machine has a platform for supporting a tray, and the tray has a top-opening accommodating space for placing the membrane fabric. A filling mechanism is disposed on the machine base and spaced apart above the platform. The filling mechanism has a discharge port facing the platform for discharging filling liquid. The diversion mechanism includes a connecting part and a diversion part connected in sequence. The connecting part is located on the side of the filling mechanism facing the platform. A connecting channel connecting to the discharge port is formed in the connecting part. Multiple diversion channels with both ends are formed in the diversion part. One end of the multiple diversion channels facing the connecting part is connected to the connecting channel, and the other end is away from each other along the direction facing the platform.
2. The membrane filling equipment according to claim 1, characterized in that, The end of the connecting part away from the discharge port is provided with a plurality of connecting holes that communicate with the connecting channel, and the plurality of connecting holes are spaced apart from each other. The diversion section includes multiple diversion pipes, each of which has a diversion channel extending through it along its extension direction, and one end of each diversion pipe passes through a connection hole so that the diversion channel is connected to the connection channel.
3. The membrane filling equipment according to claim 2, characterized in that, The central axis of the connecting part is parallel to the vertical direction, and the plurality of connecting holes are arranged at equal intervals along the circumference of the connecting part.
4. The membrane filling equipment according to claim 2, characterized in that, The shunt pipe includes: The first segment, one end of which passes through the connecting hole, and the other end extending vertically toward the platform; and The second segment has one end connected to the end of the first segment facing the platform, and the other end extending along the central axis toward the platform and away from the connecting portion.
5. The membrane filling equipment according to claim 4, characterized in that, The ends of the multiple second segments furthest from the connecting portion are at the same vertical height, and the multiple second segments are arranged at equal intervals around the central axis of the connecting portion.
6. The membrane filling equipment according to claim 2, characterized in that, The filling mechanism has a filling tube disposed above the platform, and the discharge port is formed at the end of the filling tube facing the platform. The top side of the connecting part has a connection port that communicates with the connecting channel, and the connection port is detachably connected to the bottom end of the filling tube.
7. The membrane filling equipment according to claim 6, characterized in that, The filling mechanism also includes: A cylinder, wherein the cylinder is located on the side of the filling tube away from the discharge port; and The material storage mechanism includes a hopper and a discharge pipe. The hopper is located on the machine base and to the side of the filling pipe. One end of the discharge pipe is connected to the hopper, and the other end is connected to the filling pipe and located between the cylinder and the discharge port.
8. The membrane filling equipment according to any one of claims 1 to 6, characterized in that, The platform includes: A base frame, which is mounted on the machine base, is provided with a mounting groove; and A carrier plate is disposed above the base frame. A mounting block is provided on the bottom side of the carrier plate. The shape of the mounting block is adapted to the mounting groove, and the mounting block and the mounting groove are inserted into each other.
9. The membrane filling equipment according to claim 8, characterized in that, The mounting groove is provided through at both ends and includes a first groove and a second groove arranged vertically from bottom to top. The width of the first groove is greater than the width of the second groove.
10. The film filling equipment according to claim 8, characterized in that, The top side of the carrier plate is provided with positioning holes.