A precast concrete pile cap pouring device

Abstract

This utility model relates to the field of pile cap casting technology and discloses a precast concrete pile cap casting device, including a casting truck. The casting truck has a material box inside its cargo compartment, a feeding hopper fixedly connected inside the material box, a mixing mechanism inside the material box, a feeding pipe at the bottom of the material box, a feeding mechanism inside the feeding pipe, a discharge pipe fixedly connected inside the feeding pipe, a discharge pipe at the bottom of the discharge pipe, and a quick-release mechanism between the discharge pipe and the discharge pipe. The mixing mechanism includes a motor. In this utility model, concrete raw materials are fed into the material box through the feeding hopper. The motor drives the pulley and shaft to rotate, causing the mixing blades and scraper to mix the raw materials and clean the inner wall. The raw materials enter the feeding pipe through a connecting pipe, and the rotation of the pulley drives the auger conveying blades to transport the raw materials to the pile cap mold. Through the cooperation of the above structures, the mixing and conveying are synchronized, improving work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pile cap casting technology, and in particular to a precast concrete pile cap casting device. Background Technology

[0002] In foundation engineering construction, precast concrete pile caps, as important components connecting pile foundations to the superstructure, are widely used in bridges, docks, high-rise buildings, and other fields. To improve construction efficiency and quality, specialized casting equipment is typically used to shape the precast pile caps. The casting process for precast concrete pile caps includes steps such as formwork positioning, concrete pouring, vibration compaction, and curing. A well-designed casting device not only ensures the accuracy of pile cap dimensions and the density of the structure but also improves the overall construction progress and project quality.

[0003] Existing precast concrete pile cap casting devices mostly employ steel molds or combined formwork structures, combined with mechanical vibration equipment to complete the concrete forming operation. Some devices are equipped with adjustable formwork supports to accommodate the construction needs of pile caps of different specifications. However, in the process of concrete raw material transportation and mixing, existing casting devices usually operate mixing and transportation as two independent steps, resulting in loose process connections and affecting overall efficiency. Therefore, a precast concrete pile cap casting device is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a precast concrete pile cap casting device, which aims to improve the problem that the mixing and conveying are operated as two independent links in the prior art, resulting in poor process connection and affecting the overall efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A precast concrete pile cap casting device includes a casting truck, a material box inside the truck body, a feeding hopper fixedly connected inside the material box, a mixing mechanism inside the material box, a feeding pipe at the bottom of the material box, a feeding mechanism inside the feeding pipe, a discharge pipe fixedly connected inside the feeding pipe, a discharge pipe at the bottom of the discharge pipe, and a quick-release mechanism between the discharge pipe and the discharge pipe.

[0007] The stirring mechanism includes a motor, the side wall of which is fixedly connected to the side wall of the material box. A rotating shaft is fixedly connected to one output end of the motor. The rotating shaft is rotatably connected inside the material box. A stirring blade is fixedly connected to the side wall of the rotating shaft. A connecting rod is fixedly connected to the side wall of the material box. A scraper is fixedly connected to the side wall of the connecting rod. The side wall of the scraper is in contact with the inner wall of the material box.

[0008] As a further description of the above technical solution:

[0009] A connecting pipe is fixedly connected between the material box and the feeding pipe, and the material box, the connecting pipe and the feeding pipe are interconnected.

[0010] As a further description of the above technical solution:

[0011] The feeding mechanism includes an auger conveyor blade, which is rotatably connected inside the feeding pipe, and the outer wall of the auger conveyor blade is in contact with the inner wall of the feeding pipe.

[0012] As a further description of the above technical solution:

[0013] One end of the auger conveyor blade passes through the side wall of the feeding pipe and is fixedly connected to a pulley. The other output end of the motor is fixedly connected to a pulley. A belt is provided between the pulley and the pulley.

[0014] As a further description of the above technical solution:

[0015] One end of the auger conveyor blade passes through the side wall of the feeding pipe and is fixedly connected to a pulley. The other output end of the motor is fixedly connected to a pulley. A belt is provided between the pulley and the pulley.

[0016] As a further description of the above technical solution:

[0017] A pawl is fixedly connected to one side wall of the fixed ring, and a limit ring is fixedly connected to one side wall of the fixed ring.

[0018] As a further description of the above technical solution:

[0019] A pawl is fixedly connected to one side wall of the fixed ring, and a limit ring is fixedly connected to one side wall of the fixed ring.

[0020] As a further description of the above technical solution:

[0021] The first fixing ring and the second fixing ring are fitted together, the first pawl and the first limiting ring are staggered, and the second limiting ring and the second pawl are staggered.

[0022] As a further description of the above technical solution:

[0023] The first chuck and the second limiting ring are engaged, and the second chuck and the first limiting ring are engaged.

[0024] As a further description of the above technical solution:

[0025] The first chuck and the second limiting ring are engaged, and the second chuck and the first limiting ring are engaged.

[0026] This utility model has the following beneficial effects:

[0027] 1. In this utility model, concrete raw materials are fed into the material box via a feeding hopper. A motor drives the pulley and shaft to rotate, which in turn drives the mixing blades and scraper to mix the raw materials and clean the inner wall. The raw materials enter the feeding pipe through the connecting pipe, and the rotation of the pulley drives the auger conveying blades to transport the raw materials to the pile cap mold. Through the cooperation between the above structures, the mixing and conveying are synchronized, thus improving work efficiency.

[0028] 2. In this utility model, by rotating the discharge pipe, the second limiting ring and the second chuck move, thereby releasing the locking state between the chuck and the limiting ring, releasing the restriction of the discharge pipe, and facilitating disassembly and cleaning. Through the cooperation between the above structures, the difficulty of manual operation is reduced and the efficiency of disassembly and cleaning is improved. Attached Figure Description

[0029] Figure 1 This is a three-dimensional schematic diagram of a precast concrete pile cap casting device proposed in this utility model;

[0030] Figure 2 This is a schematic diagram of the mixing mechanism and the feeding mechanism of a precast concrete pile cap casting device proposed in this utility model.

[0031] Figure 3 This is a cross-sectional view of the mixing mechanism and the feeding mechanism of a precast concrete pile cap casting device proposed in this utility model.

[0032] Figure 4 This is a structural schematic diagram of the quick-release mechanism of a precast concrete pile cap casting device proposed in this utility model.

[0033] Legend:

[0034] 1. Pouring vehicle; 2. Material bin; 3. Fixing block; 4. Feeding hopper; 5. Motor; 6. Rotating shaft; 7. Mixing blade; 8. Connecting rod; 9. Scraper; 10. Feeding pipe; 11. Connecting pipe; 12. Screw conveyor blade; 13. Pulley 1; 14. Pulley 2; 15. Belt; 16. Discharge pipe; 17. Fixing ring 1; 18. Claw 1; 19. Limiting ring 1; 20. Discharge pipe; 21. Fixing ring 2; 22. Limiting ring 2; 23. Claw 2. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Reference Figures 1-3 This utility model provides an embodiment of a precast concrete pile cap casting device, comprising a casting truck 1, a material box 2 inside the truck body for storing raw materials or premixed concrete, a feeding hopper 4 fixedly connected inside the material box 2 for feeding concrete raw materials, a mixing mechanism inside the material box 2 for fully mixing the concrete raw materials to prevent segregation and sedimentation, thereby ensuring casting quality, a feeding pipe 10 at the bottom of the material box 2, a feeding mechanism inside the feeding pipe 10, a discharge pipe 16 fixedly connected inside the feeding pipe 10, a discharge pipe 20 at the bottom of the discharge pipe 16, and the discharge pipe 20 ultimately discharges the concrete to the top of the pile cap mold, a quick-release mechanism between the discharge pipe 20 and the discharge pipe 16 for quick separation of the pipes without tools, significantly improving equipment maintenance efficiency; the mixing mechanism includes a motor 5, the side wall of the motor 5 fixedly connected to the side wall of the material box 2, and a rotating shaft 6 fixedly connected to one output end of the motor 5, the rotating shaft 6 being rotatably connected to the material box 2. Inside the container 2, a mixing blade 7 is fixedly connected to the side wall of the rotating shaft 6, which can perform three-dimensional mixing of concrete and effectively improve the uniformity of mixing. A connecting rod 8 is fixedly connected to the side wall of the container 2, and a scraper 9 is fixedly connected to the side wall of the connecting rod 8. The side wall of the scraper 9 is in contact with the inner wall of the container 2, which can scrape off the residual concrete on the inner wall of the container 2 to prevent it from sticking to the wall and improve the discharge rate. A connecting pipe 11 is fixedly connected between the container 2 and the feeding pipe 10, and the container 2, the connecting pipe 11 and the feeding pipe 10 are connected. The feeding mechanism includes a winch. The screw conveyor blade 12, with its spiral structure design, can achieve a continuous, uniform, and efficient feeding process, avoiding pipe blockage. The screw conveyor blade 12 is rotatably connected inside the feeding pipe 10. The outer wall of the screw conveyor blade 12 is in contact with the inner wall of the feeding pipe 10. One end of the screw conveyor blade 12 passes through the side wall of the feeding pipe 10 and is fixedly connected to a pulley 13. The other output end of the motor 5 is fixedly connected to a pulley 2 14. A belt 15 is provided between pulley 13 and pulley 2 14 to realize the linkage control of mixing and feeding.

[0037] Reference Figure 4The quick-release mechanism includes a first fixing ring 17 and a second fixing ring 21. The side wall of the first fixing ring 17 is fixedly connected to the side wall of the discharge pipe 16. The inner wall of the second fixing ring 21 is fixedly connected to the discharge pipe 20, which is used to smoothly discharge materials and ensure the sealing and continuity of the conveying process. The side wall of the first fixing ring 17 is fixedly connected to a claw 18 and a limit ring 19. The side wall of the second fixing ring 21 is fixedly connected to a limit ring 22 and a claw 23. The first fixing ring 17 and the second fixing ring 21 fit together, ensuring a tight and reliable connection during installation. The first claw 18 and the first limiting ring 19 are staggered, and the second limiting ring 22 and the second claw 23 are staggered. The staggered arrangement of the claws and the limiting rings gives the structure a self-locking function. The first claw 18 and the second limiting ring 22 are engaged, and the second claw 23 and the first limiting ring 19 are engaged, thereby effectively preventing rotation or axial displacement and further enhancing the connection stability. The two-way interlocking enhances the reliability of the overall connection and facilitates quick manual disassembly and assembly, improving on-site operation efficiency. The side wall of the material box 2 is fixedly connected to the fixing block 3, which is fixedly connected to the inside of the pouring vehicle 1. The feeding pipe 10 is fixedly connected to the inside of the pouring vehicle 1.

[0038] Working principle: When the equipment is in use, the discharge pipe 20 is moved to the top of the pile cap mold. Then, the concrete raw material is fed into the material box 2 through the feeding hopper 4. Then, the motor 5 is started, which drives the pulley 14 and the shaft 6 to rotate simultaneously. While the shaft 6 is rotating, it also drives the mixing blade 7 and the scraper 9 to move, mixing the raw material and cleaning the inner wall of the material box 2 to avoid raw material residue. During mixing, the raw material will fall into the feeding pipe 10 through the connecting pipe 11. When the pulley 14 rotates, it will drive the pulley 14 under the action of the belt 15. 3. Rotation causes the auger conveyor blade 12 to rotate, gradually conveying the raw material in the feed pipe 10 forward, allowing it to fall into the interior of the pile cap mold through the discharge pipe 16. After long-term use of the equipment, when it is necessary to disassemble and clean the discharge pipe 20, the discharge pipe 20 can be rotated to drive the limit ring 22 and the claw 23 to move synchronously. When the claw 23 moves between the claw 18 and the limit ring 19, the claw 18 is just located between the limit ring 22 and the claw 23. At this time, the discharge pipe 16 and the discharge pipe 20 are no longer restricted, and the discharge pipe 20 can be disassembled for cleaning.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A precast concrete pile cap casting device, comprising a casting vehicle (1), characterized in that: The pouring vehicle (1) has a material box (2) inside its compartment. A feeding hopper (4) is fixedly connected inside the material box (2). A mixing mechanism is installed inside the material box (2). A feeding pipe (10) is installed at the bottom of the material box (2). A feeding mechanism is installed inside the feeding pipe (10). A discharge pipe (16) is fixedly connected inside the feeding pipe (10). A discharge pipe (20) is installed at the bottom of the discharge pipe (16). A quick-release mechanism is installed between the discharge pipe (20) and the discharge pipe (16). The stirring mechanism includes a motor (5), the side wall of the motor (5) is fixedly connected to the side wall of the material box (2), a rotating shaft (6) is fixedly connected to one output end of the motor (5), the rotating shaft (6) is rotatably connected inside the material box (2), a stirring blade (7) is fixedly connected to the side wall of the rotating shaft (6), a connecting rod (8) is fixedly connected to the side wall of the material box (2), a scraper (9) is fixedly connected to the side wall of the connecting rod (8), and the side wall of the scraper (9) is in contact with the inner wall of the material box (2).

2. The precast concrete pile cap casting device according to claim 1, characterized in that: A connecting pipe (11) is fixedly connected between the material box (2) and the feeding pipe (10), and the material box (2), the connecting pipe (11) and the feeding pipe (10) are connected to each other.

3. The precast concrete pile cap casting device according to claim 2, characterized in that: The feeding mechanism includes an auger conveyor blade (12), which is rotatably connected inside the feeding pipe (10), and the outer wall of the auger conveyor blade (12) is in contact with the inner wall of the feeding pipe (10).

4. The precast concrete pile cap casting device according to claim 3, characterized in that: One end of the auger conveyor blade (12) passes through the side wall of the feeding pipe (10) and is fixedly connected to a pulley (13). The other output end of the motor (5) is fixedly connected to a pulley (14). A belt (15) is provided between the pulley (13) and the pulley (14).

5. The precast concrete pile cap casting device according to claim 4, characterized in that: The quick-release mechanism includes a first fixing ring (17) and a second fixing ring (21). The side wall of the first fixing ring (17) is fixedly connected to the side wall of the discharge pipe (16), and the inner wall of the second fixing ring (21) is fixedly connected to the discharge pipe (20).

6. The precast concrete pile cap casting device according to claim 5, characterized in that: The side wall of the fixing ring (17) is fixedly connected to a claw (18), and the side wall of the fixing ring (17) is fixedly connected to a limit ring (19).

7. The precast concrete pile cap casting device according to claim 6, characterized in that: The side wall of the fixed ring two (21) is fixedly connected to the limit ring two (22), and the side wall of the fixed ring two (21) is fixedly connected to the claw two (23).

8. The precast concrete pile cap casting device according to claim 7, characterized in that: The first fixing ring (17) is attached to the second fixing ring (21), the first claw (18) and the first limiting ring (19) are staggered, and the second limiting ring (22) and the second claw (23) are staggered.

9. A precast concrete pile cap casting device according to claim 8, characterized in that: The first claw (18) and the second limiting ring (22) are engaged, and the second claw (23) and the first limiting ring (19) are engaged.

10. A precast concrete pile cap casting device according to claim 1, characterized in that: The side wall of the material box (2) is fixedly connected to a fixing block (3), which is fixedly connected inside the box of the pouring vehicle (1). The feeding pipe (10) is fixedly connected inside the pouring vehicle (1).

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