A heating and heat preservation device for secondary grouting of a mixed tower foundation

By using a secondary grouting heating and insulation device for the mixed tower foundation, temperature monitoring and heating are achieved through electric heating wires and temperature sensing resistors. This solves the problems of uneven temperature and safety hazards during construction in severe weather, and realizes uniform heating and stable construction of the concrete base grout.

CN224379449UActive Publication Date: 2026-06-19LIFTIN (SHANGHAI) MECHANICAL ENGINEERING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIFTIN (SHANGHAI) MECHANICAL ENGINEERING CO LTD
Filing Date
2025-06-27
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing construction auxiliary equipment cannot effectively solve the heating and insulation problems of mixed tower foundations under severe weather conditions, resulting in uneven temperature, slow heating speed, excessively high local temperature or fire hazards, which affect construction quality and safety.

Method used

A secondary grouting heating and insulation device for mixed tower foundations is adopted, including a main canopy, a control box and a heating and insulation module. Temperature monitoring and heating are carried out using electric heating wires and temperature sensing resistors. Modular installation is achieved through sliders and clamping mechanisms to meet different construction requirements.

Benefits of technology

It achieves uniform heating and insulation of concrete-based grout, ensuring construction quality and safety, and adapting to the heating and insulation needs of different foundation building shapes.

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Abstract

The utility model belongs to the technical field of mixed tower foundation, concretely is a kind of mixed tower foundation secondary grouting heating insulation device, including main shed body, control box and heating insulation module, control box is fixedly connected with the inner side wall of main shed body, and the outer wall of control box is fixedly connected with touch screen, controller, memory and power supply are equipped in control box, heating insulation module includes multiple electric heating wires, temperature sensing resistor and the two support plates of symmetrical setting, multiple electric heating wires and temperature sensing resistor are inserted between two support plates, and the inner top of main shed body is fixedly connected with crossbeam, and multiple sliding blocks are slidably connected on crossbeam, the bottom of sliding block is fixedly connected with connecting block, and multiple connecting ports are equipped on connecting block, and clamping mechanism is slidably inserted in sliding block.The utility model is set through temperature monitoring and heating structure, so that the device can effectively heat and keep warm concrete base grout, so as to effectively guarantee the stable construction of mixed tower foundation.
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Description

Technical Field

[0001] This utility model relates to the field of mixed tower foundation technology, and in particular to a secondary grouting heating and insulation device for mixed tower foundations. Background Technology

[0002] Wind power is a clean energy source for green and sustainable development. The connection methods between wind turbine towers and foundations include: anchor bolt cage flange connection, high-strength grout connection, and high-strength base grout connection. All three methods involve the application of high-strength base grout; however, cold weather conditions can affect the strength and quality of the base grout and increase the difficulty of construction. Currently available construction auxiliary equipment cannot effectively solve the problem of construction in inclement weather.

[0003] Currently, construction auxiliary equipment has the following problems:

[0004] 1. After construction in the dead of winter, cotton quilts are laid down to keep the area warm, but there are issues such as uneven temperature distribution and easy heat loss.

[0005] 2. Adding hot water to the grout during harsh winter weather will accelerate the water-cement reaction, speed up the hardening of the grout, shorten the construction time, and cause uneven hardening of the grout, resulting in cracks.

[0006] 3. Heating with heating tape results in slow heating speed and long heating time;

[0007] 4. The hot air blower's heating and insulation properties result in localized excessively high temperatures, uneven hardening, and cracks.

[0008] 5. Charcoal braziers pose a fire hazard when used for heating and heat preservation. Utility Model Content

[0009] The purpose of this utility model is to solve the problem that the construction auxiliary equipment mentioned in the background art cannot effectively solve the problem of construction in severe weather, and to propose a secondary grouting heating and insulation device for mixed tower foundation.

[0010] To achieve the above objectives, the present invention adopts the following technical solution:

[0011] A heating and insulation device for secondary grouting of a mixed-slab foundation includes a main shed, a control box, and a heating and insulation module. The control box is fixedly connected to the inner wall of the main shed, and a touch screen is fixedly connected to the outer wall of the control box. The control box contains a controller, a memory, and a power supply. The heating and insulation module includes multiple heating wires, temperature sensing resistors, and two symmetrically arranged support plates. The multiple heating wires and temperature sensing resistors are inserted between the two support plates. A crossbeam is fixedly connected to the inner top of the main shed, and multiple sliders are slidably fitted on the crossbeam. A connecting block is fixedly connected to the bottom of each slider, and the connecting block has multiple connection ports. A clamping mechanism is slidably inserted into each slider. Multiple slots corresponding to the clamping mechanism are equidistantly arranged on the crossbeam. The output terminals of the power supply and the temperature sensing resistors are connected to the input terminals of the controller. The output terminals of the controller are connected to the input terminals of the memory and the heating wires, respectively. The output terminal of the touch screen is bidirectionally connected to the input terminal of the controller.

[0012] Preferably, the bottom of the main structure is fixedly connected with a plurality of fastening blocks, and the fastening blocks are provided with fastening ports.

[0013] Preferably, a plurality of locking blocks are fixedly connected to the outer wall of the control box, and the locking blocks are fixedly connected to the inner wall of the main body by locking bolts.

[0014] Preferably, the crossbeam is fixedly connected to the inner wall of the main structure by multiple reinforcing plates.

[0015] Preferably, the clamping mechanism includes a clamping rod, one end of which near the crossbeam is fixedly fitted with a clamping sleeve, and the top of the clamping rod is fixedly fitted with a pull rod.

[0016] Preferably, a spring is fitted onto the lever, and the two ends of the spring abut against the pull rod and the slider, respectively.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In this utility model, by setting up temperature monitoring and heating structure, the device can effectively heat and keep the concrete base slurry warm, thereby effectively ensuring the stable construction of the concrete tower foundation;

[0019] 2. In this utility model, small modules are connected and installed. Different sizes, quantities, and shapes can be customized according to the actual site requirements to meet construction requirements. The insulation shed, temperature controller, heater, and temperature sensor integrated module can be used repeatedly. The size of the device can meet the heating and insulation requirements of different basic building shapes. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the structure of a secondary grouting heating and insulation device for a mixed tower foundation proposed in this utility model.

[0021] Figure 2 This is a top view of the heating and insulation module in a secondary grouting heating and insulation device for a mixed tower foundation proposed in this utility model.

[0022] Figure 3 for Figure 1 A schematic diagram of the structure at point A in the diagram.

[0023] In the diagram: 1 Main structure, 2 Control box, 3 Touch screen, 4 Controller, 5 Memory, 6 Power supply, 7 Heating wire, 8 Temperature sensing resistor, 9 Support plate, 10 Crossbeam, 11 Slider, 12 Connecting block, 13 Fastening block, 14 Locking block, 15 Locking bolt, 16 Reinforcing plate, 17 Clamping rod, 18 Clamping sleeve, 19 Pull rod, 20 Spring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figure 1-3 A secondary grouting heating and insulation device for a mixed tower foundation includes a main shed 1, a control box 2, and a heating and insulation module. Multiple fastening blocks 13 are fixedly connected to the bottom of the main shed 1. The fastening blocks 13 are provided with fastening ports to facilitate the installation and fixing of the main shed 1. The control box 2 is fixedly connected to the inner wall of the main shed 1. Multiple locking blocks 14 are fixedly connected to the outer wall of the control box 2. The locking blocks 14 are fixedly connected to the inner wall of the main shed 1 by locking bolts 15 to facilitate the installation and fixing of the control box 2.

[0026] In this embodiment, a touch screen 3 is fixedly connected to the outer wall of the control box 2 for inputting control commands and displaying monitoring data. The control box 2 is equipped with a controller 4, a memory 5 and a power supply 6. The heating and heat preservation module includes multiple heating wires 7, a temperature sensing resistor 8 and two symmetrically arranged support plates 9. The multiple heating wires 7 and the temperature sensing resistor 8 are all inserted between the two support plates 9 for monitoring the temperature and heating the slurry.

[0027] In this embodiment, a crossbeam 10 is fixedly connected to the inner top of the main shed 1 to support the slider 11. The crossbeam 10 is fixedly connected to the inner wall of the main shed 1 by multiple reinforcing plates 16. Multiple sliders 11 are slidably sleeved on the crossbeam 10. A connecting block 12 is fixedly connected to the bottom of the slider 11 to facilitate the connection of the spraying mechanism. Multiple connection ports are provided on the connecting block 12. A clamping mechanism is slidably inserted into the slider 11 to clamp and fix the position of the slider 11. Multiple slots corresponding to the clamping mechanism are provided at equal intervals on the crossbeam 10.

[0028] In this embodiment, the clamping mechanism includes a clamping rod 17. A clamping sleeve 18 is fixedly sleeved on one end of the clamping rod 17 near the crossbeam 10 to prevent the clamping rod 17 from falling off the slider 11. A pull rod 19 is fixedly sleeved on the top of the clamping rod 17. A spring 20 is sleeved on the clamping rod 17. The two ends of the spring 20 abut against the pull rod 19 and the slider 11 respectively, so as to provide a certain elasticity to the clamping rod 17.

[0029] In this embodiment, the output terminals of the power supply 6 and the temperature sensing resistor 8 are both connected to the input terminal of the controller 4. The output terminal of the controller 4 is connected to the input terminals of the memory 5 and the heating wire 7, respectively, for controlling the heating wire 7. The output terminal of the touch screen 3 is bidirectionally connected to the input terminal of the controller 4 for inputting control commands and displaying monitoring data.

[0030] In this embodiment, the temperature of the slurry can be monitored by the temperature sensing resistor 8, and then the monitoring signal is sent to the controller 4. After processing the monitoring data, the controller 4 controls the electric heating wire 7 to start, so as to heat and keep the slurry warm. At the same time, the main shed body 1 can effectively play a protective and heat-preserving role. The position of the connecting block 12 can be adjusted by sliding the slider 11, and the position of the slider 11 can be fixed by the clamping mechanism. Then, the spraying mechanism is connected and fixed to the connecting block 12 through the connection port.

[0031] In this embodiment, by using small modules for connection and installation, different sizes, quantities, and shapes can be customized according to the actual on-site usage requirements to meet construction requirements; the insulation shed, temperature controller, heater, and temperature sensor integrated module can be reused repeatedly, and the size of the device can meet the heating and insulation facilities of different basic building shapes.

[0032] In this embodiment, by setting up temperature monitoring and heating structures, the device can effectively heat and insulate the concrete base slurry, thereby effectively ensuring the stable construction of the concrete tower foundation.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mixed tower foundation secondary grouting heating and insulation device, comprising a main shed body (1), a control box (2) and a heating and insulation module, characterized in that: The control box (2) is fixedly connected to the inner wall of the main shed (1). A touch screen (3) is fixedly connected to the outer wall of the control box (2). The control box (2) contains a controller (4), a memory (5), and a power supply (6). The heating and heat preservation module includes multiple heating wires (7), a temperature sensing resistor (8), and two symmetrically arranged support plates (9). The multiple heating wires (7) and the temperature sensing resistor (8) are inserted between the two support plates (9). A crossbeam (10) is fixedly connected to the inner top of the main shed (1). A sliding sleeve is mounted on the crossbeam (10). Multiple sliders (11) are connected, and a connecting block (12) is fixedly connected to the bottom of each slider (11). The connecting block (12) has multiple connection ports. A clamping mechanism is slidably inserted into the slider (11). Multiple slots corresponding to the clamping mechanism are equidistantly arranged on the crossbeam (10). The output ends of the power supply (6) and the temperature sensing resistor (8) are both connected to the input end of the controller (4). The output end of the controller (4) is connected to the input ends of the memory (5) and the heating wire (7), respectively. The output end of the touch screen (3) is bidirectionally connected to the input end of the controller (4).

2. The heating and temperature maintaining device for secondary grouting of a hybrid-piled foundation according to claim 1, characterized in that: The bottom of the main shed (1) is fixedly connected to a plurality of fastening blocks (13), and the fastening blocks (13) are provided with fastening ports.

3. The secondary grouting heating and insulation device for a mixed tower foundation according to claim 1, characterized in that: Multiple locking blocks (14) are fixedly connected to the outer wall of the control box (2), and the locking blocks (14) are fixedly connected to the inner wall of the main body (1) by locking bolts (15).

4. The secondary grouting heating and insulation device for a mixed tower foundation according to claim 1, characterized in that: The crossbeam (10) is fixedly connected to the inner wall of the main shed (1) by multiple reinforcing plates (16).

5. The secondary grouting heating and insulation device for a mixed tower foundation according to claim 1, characterized in that: The clamping mechanism includes a clamping rod (17), one end of which near the crossbeam (10) is fixedly fitted with a clamping sleeve (18), and the top of the clamping rod (17) is fixedly fitted with a pull rod (19).

6. The secondary grouting heating and insulation device for a mixed tower foundation according to claim 5, characterized in that: A spring (20) is fitted on the lever (17), and the two ends of the spring (20) abut against the pull rod (19) and the slider (11) respectively.