Airflow drying quality stability control device

Abstract

The utility model provides a kind of control equipment of airflow drying quality stability, including air inlet subassembly, material heating subassembly and feeding assembly, feeding assembly, air inlet subassembly and material heating subassembly are connected by three-way heating pipe two-phase intercommunication, air inlet subassembly output end and three-way heating pipe two air inlet end intercommunication, three-way heating pipe two air outlet end and material heating subassembly are connected, the feeding assembly includes material lifting device, air lock, guide concave plate, blanking box and feeder.Several stirring vane connecting rods drive several stirring vane rods to stir the accumulated material, improve the smoothness of the discharging link, and improve the drying quality stability, the blanking shaking plate pushes the bottom accumulated material to flow conveniently, and the above operation can prevent material from blocking, so that the material is dried evenly, and the loss rate of material can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of airflow drying technology, and in particular to a control device for stable airflow drying quality. Background Technology

[0002] Airflow drying technology, as a highly efficient and continuous material drying method, is widely used in food processing (such as grains and fruit and vegetable flakes), chemical production (such as plastic granules and catalysts), and pharmaceutical manufacturing (such as traditional Chinese medicine decoction pieces and raw materials). Its core principle is to ensure full contact between high-temperature airflow (50-300℃) and wet materials, utilizing convective heat transfer to achieve rapid evaporation of moisture (drying efficiency can reach 3-5 times that of traditional drying ovens). Finally, the dried materials are conveyed to subsequent processes (such as packaging and screening) through a feeding device.

[0003] The smoothness of the material feeding process directly affects the stability of the drying quality. If blockage occurs, it will cause the material to remain in the drying chamber for too long (leading to localized overheating and deterioration) or the flow rate to drop sharply (undried material will mix into the finished product). If the flow rate fluctuates due to blockage, it will result in uneven drying of the material.

[0004] Therefore, it is necessary to provide a new control device for airflow drying with stable quality to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a control device for stable airflow drying quality.

[0006] This utility model provides a control device for stable airflow drying quality, including an air inlet assembly, a material heating assembly, and a feeding assembly. The feeding assembly, air inlet assembly, and material heating assembly are connected by a two-way heating pipe. The output end of the air inlet assembly is connected to the air inlet end of the two-way heating pipe, and the air outlet end of the two-way heating pipe is connected to the material heating assembly. The feeding assembly includes a lifting device, a shut-off fan, a guide plate, a feeding box, and a feeder. The lifting device is connected to one of the connection ports of the two-way heating pipe. The feeding end of the lifting device is connected to the feeder. The lifting device and the feeder are equipped with a shut-off fan for blocking cold air. The feeding end of the feeder is equipped with a feeding box. The bottom end of the feeding box is fixedly connected to the guide plate. A stirring assembly is provided inside the feeding box. A feeding shaking assembly is provided between the feeding box and the guide plate.

[0007] Preferably, the material feeding swaying assembly includes a crank drive assembly, a material feeding swaying plate, a connecting plate, and a material feeding motor fixing plate. The material feeding swaying plate is slidably connected to the groove of the guide plate. The connecting plate is fixedly connected to one side of the material feeding swaying plate. The material feeding motor fixing plate is fixedly connected to the end face of the guide plate near the connecting plate. A crank drive assembly is provided between the material feeding motor fixing plate and the connecting plate.

[0008] Preferably, the crank drive assembly includes a sliding connecting plate, a feeding motor, a feeding motor shaft, a crank, a crank connecting rod, and a slider. The sliding connecting plate is fixedly connected to the side of the connecting plate away from the feeding swaying plate. The feeding motor is located on the side of the feeding motor fixing plate close to the sliding connecting plate. The output end of the feeding motor is connected to the feeding motor shaft. A crank is provided at the end of the feeding motor shaft away from the feeding motor. The end of the crank away from the feeding motor shaft is rotatably sleeved on the crank connecting rod. The end of the crank connecting rod away from the crank is fixedly connected to the slider. The slider is slidably connected in the sliding groove of the sliding connecting plate.

[0009] Preferably, the stirring assembly includes a gear transmission assembly, a stirring motor, a stirring motor shaft, a protective housing, a motor shaft sleeve, and several stirring blade rods. The stirring motor is located at the center of the upper outer surface of the feeding box. The output end of the stirring motor is connected to the stirring motor shaft. The end of the stirring motor shaft away from the stirring motor extends into the feeding box and is fixedly connected to the bottom wall of the inner wall of the protective housing. The motor shaft sleeve is fixedly connected to the center of the top wall of the feeding box. The end of the motor shaft sleeve away from the top wall of the feeding box extends into the inner wall of the protective housing. A gear transmission assembly is provided between the several stirring blade rods and the motor shaft sleeve.

[0010] Preferably, the gear transmission assembly includes a fixed gear, several transmission gears, and several stirring blade connecting rods. The fixed gear is located at the bottom end of the motor shaft sleeve and is fixedly connected inside the protective housing. The several stirring blade connecting rods are arranged in a circumferential array. One end of each stirring blade connecting rod is rotatably connected to the inner top wall of the protective housing, and the other end of each stirring blade connecting rod passes through the protective housing to the inside of the feeding box and is fixedly connected to the stirring blade rods. Several transmission gears are respectively sleeved on the outer surface of each stirring blade connecting rod, and the several transmission gears mesh with the fixed gear.

[0011] Preferably, the air inlet assembly includes an induced draft fan, a heating tube 1, two cyclone dust collectors 2, and two cyclone dust collectors 1. The output end of the induced draft fan is connected to the heating tube 1. The end of the heating tube 1 away from the induced draft fan is connected to the air inlet end of the two cyclone dust collectors 1. The air outlet end of the two cyclone dust collectors 1 and the air inlet end of the two cyclone dust collectors 2 are connected through two air ducts. The air outlet end of the two cyclone dust collectors 2 is connected to the three-way heating tube 2. The end of the three-way heating tube 2 away from the two cyclone dust collectors 2 is connected to the material heating assembly.

[0012] Preferably, the air inlet assembly includes a heater, a blower, and a filter. The blower has a filter at its air inlet end, and the blower's air outlet end is connected to the heater. The heater's air outlet end is connected to one end of the three-way heating pipe away from the two cyclone dust collectors.

[0013] Compared with related technologies, the airflow drying quality control device provided by this utility model has the following beneficial effects:

[0014] Several stirring blades connected by rods drive several stirring blades to stir the accumulated material, improving the smoothness of the feeding process and the stability of drying quality. The feeding shaking plate pushes the material accumulated at the bottom to make it flow and facilitate feeding. The above operations can prevent material blockage, make the material dry evenly, and reduce the material loss rate. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of a control device for stabilizing the quality of airflow drying provided by this utility model;

[0016] Figure 2 for Figure 1 The diagram shows the structure of the feeding box.

[0017] Figure 3 for Figure 1 The diagram shows the structure of the guide plate.

[0018] Figure 4 for Figure 1 The schematic diagram of the feeding swaying assembly shown is as follows.

[0019] Figure 5 for Figure 1 The schematic diagram of the stirring assembly shown

[0020] The diagram is labeled as follows: 1. Heater; 101. Heating tube one; 102. Exhaust fan; 103. Blower; 104. Filter; 105. Feeder; 106. Shutter; 107. Cyclone dust collector one; 108. Cyclone dust collector two; 109. Three-way heating tube two; 2. Feeder; 201. Feed frame plate; 3. Agitator motor; 301. Protective housing; 302. Agitator blade rod; 303. 304. Stirring motor shaft; 305. Transmission gear; 306. Stirring blade connecting rod; 4. Guide concave plate; 407. Feeding motor fixing plate; 408. Feeding motor; 409. Connecting plate; 400. Slide connecting plate; 400. Feeding motor shaft; 401. Crank; 402. Crank connecting rod; 403. Sliding block; 404. Feeding swaying plate; 6. Motor shaft sleeve; 605. Fixed gear; 7. Feeding box. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figure 1-5 ,in, Figure 1 A schematic diagram of a preferred embodiment of a control device for stabilizing the quality of airflow drying provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the feeding box. Figure 3for Figure 1 The diagram shows the structure of the guide plate. Figure 4 for Figure 1 The diagram shows the structure of the feeding swaying assembly; Figure 5 for Figure 1 The diagram shows the structure of the stirring assembly.

[0023] In the specific implementation process, such as Figure 1-5 As shown, the assembly includes an air inlet component, a material heating component, and a feeding component. The feeding component, air inlet component, and material heating component are connected by a three-way heating pipe 109. The output end of the air inlet component is connected to the air inlet end of the three-way heating pipe 109, and the air outlet end of the three-way heating pipe 109 is connected to the material heating component. The feeding component includes a lifting device 105, a fan 106, a guide plate 4, a discharge box 7, and a feeder 2. The lifting device 105 is connected to one of the connection ports of the three-way heating pipe 109. The feed end of the lifting device 105 is connected to the feeder 2. The lifting device 105 and the feeder 2 are equipped with a fan 106 for blocking cold air. The feed end of the feeder 2 is equipped with a discharge box 7. The bottom end of the discharge box 7 is fixedly connected to the guide plate 4. A stirring component is provided inside the discharge box 7. A discharge shaking component is provided between the discharge box 7 and the guide plate 4.

[0024] Two feeding frame plates 201 are fixedly connected to both sides of the upper surface of the feeding box 7, and the feeding frame plates 201 assist in feeding.

[0025] In the specific implementation process, such as Figure 4 As shown, the feeding wobbling assembly includes a crank drive assembly, a feeding wobbling plate 5, a connecting plate 403, and a feeding motor fixing plate 401. The feeding wobbling plate 5 is slidably connected to the groove of the guide concave plate 4. The connecting plate 403 is fixedly connected to one side of the feeding wobbling plate 5. The feeding motor fixing plate 401 is fixedly connected to the end face of the guide concave plate 4 near the connecting plate 403. A crank drive assembly is provided between the feeding motor fixing plate 401 and the connecting plate 403. The crank drive assembly includes a sliding connecting plate 404, a feeding motor 402, a feeding motor shaft 405, a crank 406, a crank connecting rod 407, and a... The slider 408 and the slide connecting plate 404 are fixedly connected to the side of the connecting plate 403 away from the material feeding swaying plate 5. The material feeding motor 402 is located on the side of the material feeding motor fixing plate 401 near the slide connecting plate 404. The output end of the material feeding motor 402 is connected to the material feeding motor shaft 405. The end of the material feeding motor shaft 405 away from the material feeding motor 402 is provided with a crank 406. The end of the crank 406 away from the material feeding motor shaft 405 is rotatably sleeved on the crank connecting rod 407. The end of the crank connecting rod 407 away from the crank 406 is fixedly connected to the slider 408. The slider 408 is slidably connected in the slide groove of the slide connecting plate 404.

[0026] In the specific implementation process, such as Figure 5 As shown, the stirring assembly includes a gear transmission assembly, a stirring motor 3, a stirring motor shaft 303, a protective housing 301, a motor shaft sleeve 6, and several stirring blade rods 302. The stirring motor 3 is located at the center of the upper outer surface of the feeding box 7. The output end of the stirring motor 3 is connected to the stirring motor shaft 303. The end of the stirring motor shaft 303 away from the stirring motor 3 extends into the inside of the feeding box 7 and is fixedly connected to the inner bottom wall of the protective housing 301. The motor shaft sleeve 6 is fixedly connected to the center of the inner top wall of the feeding box 7. The end of the motor shaft sleeve 6 away from the inner top wall of the feeding box 7 extends into the protective housing 301. Inside the outer casing 301, a gear transmission assembly is provided between several stirring blade rods 302 and the motor shaft sleeve 6. The gear transmission assembly includes a fixed gear 601, several transmission gears 304, and several stirring blade connecting rods 305. The fixed gear 601 is located at the bottom end of the motor shaft sleeve 6 and is fixedly connected to the inside of the protective casing 301. The several stirring blade connecting rods 305 are arranged in a circumferential array. One end of the several stirring blade connecting rods 305 is rotatably connected to the inner top wall of the protective casing 301, and the other end of the several stirring blade connecting rods 305 penetrates through the protective casing 301. The material feeding box 7 is fixedly connected to several stirring blade rods 302. Several transmission gears 304 are respectively sleeved on the outer surface of the several stirring blade connecting rods 305. The several transmission gears 304 mesh with the fixed gears 601. The air inlet assembly includes an induced draft fan 102, a heating pipe 101, two cyclone dust collectors 108, and two cyclone dust collectors 107. The output end of the induced draft fan 102 is connected to the heating pipe 101. The end of the heating pipe 101 away from the induced draft fan 102 is connected to the air inlet end of the two cyclone dust collectors 107. The air outlet of the two cyclone dust collectors 107 is... The air inlet of the two cyclone dust collectors 108 is connected to the air inlet of the two cyclone dust collectors 108 by two air ducts. The air outlet of the two cyclone dust collectors 108 is connected to the three-way heating pipe 109. The end of the three-way heating pipe 109 away from the two cyclone dust collectors 108 is connected to the material heating component. The air inlet component includes a heater 1, a blower 103 and a filter 104. The air inlet of the blower 103 is equipped with a filter 104. The air outlet of the blower 103 is connected to the heater 1. The air outlet of the heater 1 is connected to the end of the three-way heating pipe 109 away from the two cyclone dust collectors 108.

[0027] The working principle of this utility model is as follows: The induced draft fan 102, blower 103, heater 1, cyclone dust collector 107, cyclone dust collector 2 108, and feeder 105 are started simultaneously by an external power source. The induced draft fan 102 generates air and sends it into the cyclone dust collector 107 through the heating pipe 101. After the cyclone dust collector 107 performs primary dust removal, the air is sent into the cyclone dust collector 2 108 through the air duct for secondary dust removal. After secondary dust removal by the cyclone dust collector 2 108, the air is sent into the heater 1 through the three-way heating pipe 2 109 for heating. At the same time, the blower 103 sends air into the heater 1. A filter 104 is set to prevent the blower 103 from carrying impurities into the heater 1. The material is then fed into the feeder 2 and then sent into the three-way heating pipe 2 109 by the feeder 105 for drying.

[0028] Material enters the discharge box 7 through two feeding frame plates 201. When accumulation occurs, the stirring motor 3 is activated, driving the stirring motor shaft 303 to rotate the protective shell 301 in a circular motion. The protective shell 301 drives several stirring blade connecting rods 305 to rotate in a circular motion, which in turn drives several transmission gears 304 to rotate synchronously. Subsequently, the transmission gears 304 rotate around the fixed gear 601 in a circular motion. Then, the stirring blade connecting rods 305 drive several stirring blade rods 302 to stir the accumulated material and assist in the discharge. The discharge motor is then activated again. The machine 402 drives the feeding motor shaft 405 to drive the crank 406 to rotate in a circular motion. The crank 406 drives the slider 408 to rotate through the crank connecting rod 407. When the slider 408 moves, it slides up and down in the slide plate 404. Then the slider 408 pushes the slide plate 404 to move back and forth in a reciprocating lateral motion. The slide plate 404 pushes the feeding swaying plate 5 to move back and forth in the same way through the connecting plate 403. Then the feeding swaying plate 5 pushes the material accumulated at the bottom to make it flow and facilitate feeding. Through the above operation, the material can be prevented from blocking, the material can be heated evenly, and the material loss rate can be reduced.

[0029] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.

[0030] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A control device for stable airflow drying quality, characterized in that, It includes an air inlet assembly, a material heating assembly and a feeding assembly. The feeding assembly, the air inlet assembly and the material heating assembly are connected by a three-way heating pipe (109). The output end of the air inlet assembly is connected to the air inlet end of the three-way heating pipe (109) and the air outlet end of the three-way heating pipe (109) is connected to the material heating assembly. The feeding assembly includes a feeder (105), a fan (106), a guide plate (4), a feeding box (7), and a feeder (2). The feeder (105) is connected to one of the ports of the three-way heating pipe (109). The feeder (2) is connected to the feeder (105) at the feed inlet. The feeder (105) and the feeder (2) are equipped with a fan (106) to block cold air. The feeder (2) is equipped with a feeding box (7) at the feed inlet. The guide plate (4) is fixedly connected to the bottom of the feeding box (7). The feeding box (7) is equipped with a stirring assembly inside. A feeding shaking assembly is provided between the feeding box (7) and the guide plate (4).

2. The airflow drying quality stabilization control device according to claim 1, characterized in that, The feeding swaying assembly includes a crank drive assembly, a feeding swaying plate (5), a connecting plate (403), and a feeding motor fixing plate (401). The feeding swaying plate (5) is slidably connected in the groove of the guide concave plate (4). The connecting plate (403) is fixedly connected to one side of the feeding swaying plate (5). The feeding motor fixing plate (401) is fixedly connected to the end face of the guide concave plate (4) near the connecting plate (403). A crank drive assembly is provided between the feeding motor fixing plate (401) and the connecting plate (403).

3. The airflow drying quality stabilization control device according to claim 2, characterized in that, The crank drive assembly includes a sliding connecting plate (404), a feeding motor (402), a feeding motor shaft (405), a crank (406), a crank connecting rod (407), and a slider (408). The sliding connecting plate (404) is fixedly connected to the connecting plate (403) on the side away from the feeding swaying plate (5). The feeding motor (406) is located on the side of the feeding motor fixing plate (401) near the sliding connecting plate (404). 2) The output end is connected to the feeding motor shaft (405). The end of the feeding motor shaft (405) away from the feeding motor (402) is provided with a crank (406). The end of the crank (406) away from the feeding motor shaft (405) is rotatably sleeved on the crank connecting rod (407). The end of the crank connecting rod (407) away from the crank (406) is fixedly connected to the slider (408). The slider (408) is slidably connected in the groove of the sliding groove connecting plate (404).

4. The airflow drying quality stabilization control device according to claim 3, characterized in that, The stirring assembly includes a gear transmission assembly, a stirring motor (3), a stirring motor shaft (303), a protective shell (301), a motor shaft sleeve (6), and several stirring blade rods (302). The stirring motor (3) is located at the center of the upper outer surface of the feeding box (7). The output end of the stirring motor (3) is connected to the stirring motor shaft (303). The end of the stirring motor shaft (303) away from the stirring motor (3) passes through the inside of the feeding box (7) and is fixedly connected to the bottom wall of the inner wall of the protective shell (301). The motor shaft sleeve (6) is fixedly connected at the center of the inner top wall of the feeding box (7). The end of the motor shaft sleeve (6) away from the inner top wall of the feeding box (7) passes through the inside of the protective shell (301). A gear transmission assembly is provided between the several stirring blade rods (302) and the motor shaft sleeve (6).

5. The airflow drying quality stabilization control device according to claim 4, characterized in that, The gear transmission assembly includes a fixed gear (601), several transmission gears (304), and several stirring blade connecting rods (305). The fixed gear (601) is located at the bottom end of the motor shaft sleeve (6) and is fixedly connected inside the protective shell (301). Several stirring blade connecting rods (305) are arranged in a circumferential array. One end of several stirring blade connecting rods (305) is rotatably connected to the inner top wall of the protective shell (301). The other end of several stirring blade connecting rods (305) passes through the protective shell (301) to the inside of the feeding box (7) and is fixedly connected to several stirring blade rods (302). Several transmission gears (304) are respectively sleeved on the outer surface of several stirring blade connecting rods (305). Several transmission gears (304) mesh with the fixed gear (601).

6. The airflow drying quality stabilization control device according to claim 5, characterized in that, The air intake assembly includes an induced draft fan (102), a heating tube (101), two cyclone dust collectors (108), and two cyclone dust collectors (107). The output end of the induced draft fan (102) is connected to the heating tube (101). The end of the heating tube (101) away from the induced draft fan (102) is connected to the air intake end of the two cyclone dust collectors (107). The air outlet end of the two cyclone dust collectors (107) is connected to the air inlet end of the two cyclone dust collectors (108) through two air ducts. The air outlet end of the two cyclone dust collectors (108) is connected to the three-way heating tube (109). The end of the three-way heating tube (109) away from the two cyclone dust collectors (108) is connected to the material heating assembly.

7. The airflow drying quality stabilization control device according to claim 1, characterized in that, The air intake assembly includes a heater (1), a blower (103) and a filter (104). The air inlet end of the blower (103) is equipped with a filter (104). The air outlet end of the blower (103) is connected to the heater (1). The air outlet end of the heater (1) is connected to the end of the three-way heating pipe (109) away from the two cyclone dust collectors (108).

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