A new type of high-efficiency crude distillation condensing device

Abstract

The utility model relates to distillation condensing device technical field discloses a kind of novel high-efficiency crude distillation condensing device, including distillation kettle, the distillation kettle is hollow cavity, bottom is provided with heating mechanism, top is communicated steam outlet, spiral condenser tube, the spiral condenser tube is connected with steam outlet, collector, the collector is communicated with spiral condenser tube outlet, for receiving condensate, temperature sensor, the temperature sensor is installed at steam outlet, vacuum pump, the vacuum pump is communicated with the top of distillation kettle by connecting pipe, cooling water circulation system, the cooling water circulation system includes cooling water tank and circulating pump. In the utility model, through the heat exchange structure of spiral condenser tube and double-layer spiral cooling jacket, cooperate the negative pressure distillation design of vacuum pump, effectively reduce liquid boiling point and increase condensing area, significantly improve distillation efficiency and energy utilization rate, while distillation kettle inner wall hydrophobic coating reduces liquid adhesion, further optimizes distillation process.

Description

Technical Field

[0001] This utility model relates to the technical field of distillation and condensation apparatus, and in particular to a novel high-efficiency crude product distillation and condensation apparatus. Background Technology

[0002] The main purpose of a crude product distillation condenser is to separate components in a liquid through a distillation process. In this apparatus, the crude product mixture is heated, causing low-boiling-point substances to evaporate. The vapor is then condensed back into a liquid state through a condensation process, achieving separation. This process requires efficient heat transfer and gas-liquid contact to ensure high separation efficiency.

[0003] Traditional crude product distillation and condensation apparatuses generally include basic components such as a heater, a distillation column, and a condenser. The heater heats the crude liquid, evaporation and separation occur in the distillation column, and the condenser cools the vapor and converts it into liquid. Fractionating plates or packing layers within the column enhance the contact between evaporation and condensation, improving separation efficiency. The condenser cools the vapor, condenses it into liquid, and collects it.

[0004] The low distillation efficiency of traditional crude product distillation condensation units is primarily due to relatively low heat and mass transfer efficiencies. Limited heating temperatures, distillation column design, and heat exchange efficiency in the condensation process result in less than ideal evaporation and condensation effects, leading to slow separation and high energy consumption. This not only impacts production efficiency but also increases energy consumption, consequently raising production costs. In some high-efficiency industrial production processes, inefficient distillation processes cannot meet product quality or yield requirements. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a new type of high-efficiency crude product distillation and condensation device, which aims to improve the problem that the distillation efficiency of traditional crude product distillation and condensation devices is low and cannot meet the quality or output requirements of the products.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a novel high-efficiency crude product distillation and condensation device, comprising:

[0007] A distillation vessel, wherein the distillation vessel is a hollow cavity with a heating mechanism at the bottom and a steam outlet at the top;

[0008] A spiral condenser tube, which is connected to a steam outlet;

[0009] A collector, which is connected to the outlet of a spiral condenser tube, is used to receive condensate;

[0010] A temperature sensor, which is installed at the steam outlet;

[0011] A vacuum pump, which is connected to the top of the distillation vessel via a connecting pipe;

[0012] A cooling water circulation system, comprising a cooling water tank and a circulation pump, wherein the cooling water tank is connected to the cooling jacket of a spiral condenser tube via a pipe.

[0013] As a further description of the above technical solution:

[0014] The heating mechanism is a far-infrared ceramic heating plate with a heat insulation layer on its surface.

[0015] As a further description of the above technical solution:

[0016] The spiral condenser tube is made of a high thermal conductivity metal material, and the spiral diameter and tube length form a spiral heat exchange structure.

[0017] As a further description of the above technical solution:

[0018] The connecting pipe has a Y-shaped structure and is connected to the top of the distillation kettle and the middle of the spiral condenser, respectively. An anti-backflow protection valve is installed at the connection point.

[0019] As a further description of the above technical solution:

[0020] The cooling jacket has a double-layer spiral structure, with the cooling water inlet located at the bottom of the spiral condenser tube and the outlet located at the top.

[0021] As a further description of the above technical solution:

[0022] A liquid level sensor is installed at the bottom of the collector, and the liquid level sensor is linked to the circulation pump.

[0023] As a further description of the above technical solution:

[0024] It also includes an intelligent controller that adjusts the power of the heating mechanism and the speed of the circulating pump based on feedback signals from the temperature sensor and the liquid level sensor.

[0025] As a further description of the above technical solution:

[0026] The inner wall of the distillation vessel is coated with a hydrophobic coating.

[0027] This utility model has the following beneficial effects:

[0028] 1. In this utility model, the synergistic heat exchange structure of the spiral condenser tube and the double-layer spiral cooling jacket, combined with the negative pressure distillation design of the vacuum pump, effectively reduces the boiling point of the liquid and increases the condensation area, significantly improving distillation efficiency and energy utilization. At the same time, the hydrophobic coating on the inner wall of the distillation vessel reduces liquid adhesion and further optimizes the distillation process.

[0029] 2. In this utility model, the heating power and cooling water flow are automatically adjusted by the intelligent controller linked by the temperature sensor and the liquid level sensor, so as to realize the dynamic and precise control of the distillation process. The anti-backflow protection valve of the Y-type connecting pipe avoids liquid backflow and damages the equipment, thus taking into account both efficient operation and system safety. Attached Figure Description

[0030] Figure 1 This is a perspective view of a novel high-efficiency crude product distillation and condensation device proposed in this utility model;

[0031] Figure 2 This is a schematic diagram of a spiral condenser tube for a novel high-efficiency crude product distillation and condensation device proposed in this utility model;

[0032] Figure 3 This is a schematic diagram of the anti-backflow protection valve of a novel high-efficiency crude product distillation and condensation device proposed in this utility model.

[0033] Legend:

[0034] 1. Distillation vessel; 2. Heating mechanism; 3. Steam outlet; 4. Spiral condenser; 5. Collector; 6. Temperature sensor; 7. Vacuum pump; 8. Connecting pipe; 9. Cooling water circulation system; 10. Cooling water tank; 11. Circulation pump; 12. Cooling jacket; 13. Insulation layer; 14. Anti-backflow protection valve; 15. Liquid level sensor; 16. Intelligent controller; 17. Hydrophobic coating. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Reference Figures 1-3 One embodiment of this utility model is a novel high-efficiency crude product distillation and condensation device, comprising:

[0037] Distillation vessel 1, which is a hollow cavity, with a heating mechanism 2 at the bottom and a steam outlet 3 at the top;

[0038] Spiral condenser 4 is connected to steam outlet 3;

[0039] Collector 5 is connected to the outlet of spiral condenser 4 and is used to receive condensate;

[0040] Temperature sensor 6 is installed at steam outlet 3;

[0041] Vacuum pump 7 is connected to the top of distillation vessel 1 via connecting pipe 8;

[0042] The cooling water circulation system 9 includes a cooling water tank 10 and a circulation pump 11. The cooling water tank 10 is connected to the cooling jacket 12 of the spiral condenser tube 4 through a pipe. The heating mechanism 2 is a far-infrared ceramic heating plate with a heat insulation layer 13 covering its surface. The spiral condenser tube 4 is made of a high thermal conductivity metal material, and the spiral diameter and tube length form a spiral heat exchange structure. The connecting pipe 8 is a Y-shaped structure, which is connected to the top of the distillation kettle 1 and the middle of the spiral condenser tube 4 respectively. An anti-backflow protection valve 14 is installed at the connection. The cooling jacket 12 is a double-layer spiral structure. The cooling water inlet is located at the bottom of the spiral condenser tube 4, and the outlet is located at the top. A liquid level sensor 15 is installed at the bottom of the collector 5. The liquid level sensor 15 is linked with the circulation pump 11. The system also includes an intelligent controller 16. The intelligent controller 16 adjusts the power of the heating mechanism 2 and the speed of the circulation pump 11 according to the feedback signals from the temperature sensor 6 and the liquid level sensor 15. The inner wall of the distillation kettle 1 is coated with a hydrophobic coating 17.

[0043] Working principle: When this new high-efficiency crude product distillation and condensation device is working, the crude product in the distillation vessel 1 is heated and vaporized by the far-infrared ceramic heating plate of the bottom heating mechanism 2, with a heat insulation layer 13 covering the surface. The steam enters the spiral condenser tube 4, made of high thermal conductivity metal, through the top steam outlet 3. The spiral structure increases the heat exchange area. At the same time, the vacuum pump 7, through the Y-type connecting pipe 8 with an anti-backflow protection valve 14, evacuates the air in the distillation vessel 1 to create a negative pressure environment to lower the boiling point of the liquid and improve the distillation efficiency. In the cooling water circulation system 9, the circulation pump 11 drives the cooling water in the cooling water tank 10 through the double-layer spiral cooling jacket 1 outside the spiral condenser tube 4. 2 Cooling water flows in from the bottom inlet and out from the top outlet, exchanging heat with the steam in the spiral condenser 4, causing the steam to condense into liquid and fall into the collector 5. The liquid level sensor 15 at the bottom of the collector 5 monitors the liquid level in real time and is linked with the circulating pump 11 to adjust the cooling water flow. The temperature sensor 6 at the steam outlet 3 monitors the steam temperature and feeds the signal back to the intelligent controller 16. The intelligent controller 16 automatically adjusts the power of the heating mechanism 2 and the speed of the circulating pump 11 through the PID algorithm to achieve dynamic optimization of the distillation process. The hydrophobic coating 17 on the inner wall of the distillation vessel 1 can reduce liquid adhesion and further improve the distillation efficiency.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel high-efficiency crude product distillation and condensation device, characterized in that... ,include: Distillation vessel (1), the distillation vessel (1) is a hollow cavity, with a heating mechanism (2) at the bottom and a steam outlet (3) at the top; Spiral condenser (4), which is connected to steam outlet (3); Collector (5), which is connected to the outlet of the spiral condenser (4) and is used to receive condensate; Temperature sensor (6), the temperature sensor (6) is installed at steam outlet (3); Vacuum pump (7), which is connected to the top of distillation vessel (1) via connecting pipe (8); The cooling water circulation system (9) includes a cooling water tank (10) and a circulation pump (11). The cooling water tank (10) is connected to the cooling jacket (12) of the spiral condenser tube (4) through a pipe.

2. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The heating mechanism (2) is a far-infrared ceramic heating plate with a heat insulation layer (13) covering its surface.

3. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The spiral condenser tube (4) is made of a high thermal conductivity metal material, and the spiral diameter and tube length form a spiral heat exchange structure.

4. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The connecting pipe (8) has a Y-shaped structure and is connected to the top of the distillation kettle (1) and the middle of the spiral condenser (4) respectively. An anti-backflow protection valve (14) is provided at the connection.

5. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The cooling jacket (12) has a double-layer spiral structure, with the cooling water inlet located at the bottom of the spiral condenser tube (4) and the outlet located at the top.

6. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The collector (5) is equipped with a liquid level sensor (15) at the bottom, and the liquid level sensor (15) is linked to the circulation pump (11).

7. The novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: It also includes an intelligent controller (16) that adjusts the power of the heating mechanism (2) and the speed of the circulating pump (11) based on feedback signals from the temperature sensor (6) and the liquid level sensor (15).

8. A novel high-efficiency crude product distillation and condensation apparatus according to claim 1, characterized in that: The inner wall of the distillation vessel (1) is coated with a hydrophobic coating (17).

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