An automatic control plastic deburring device with replaceable polishing head
By using an automated control device with replaceable grinding heads, three-point synchronous clamping is achieved through rotating and lifting components, which solves the problem that existing devices are difficult to adapt to different diameters of plastic pipes, improves clamping stability and disassembly convenience, and realizes automated deburring of plastic pipes of various specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-06-16
AI Technical Summary
Existing deburring devices used in plastic pipe production are difficult to adjust flexibly according to the diameter of plastic pipes of different specifications, resulting in unstable clamping.
It adopts an automated control device with replaceable grinding heads, and achieves three-point synchronous clamping through the rotation component and lifting component in conjunction with the electric push rod and rubber wheel. The height of the grinding component can be adjusted by the lifting component to adapt to plastic pipes of various diameters and lengths.
It improves the clamping adaptability and stability of plastic tube workpieces, simplifies the disassembly process, and facilitates automated deburring of plastic tubes of different specifications.
Smart Images

Figure CN224359890U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of plastic deburring, specifically, it relates to an automated control plastic deburring device with replaceable grinding heads. Background Technology
[0002] Plastic pipes are generally made from synthetic resin, namely polyester, as the main raw material, with the addition of stabilizers, lubricants, and plasticizers. They are processed by extrusion in a pipe-making machine using a "plastic" method. The processed plastic pipes are then cut into fixed-length plastic pipe sections by a pipe-cutting machine. Because the cutting surface of the plastic pipe by the pipe-cutting machine is relatively rough, there are many burrs on the end face of the fixed-length plastic pipe sections, which will affect the use of the plastic pipe sections.
[0003] Chinese Patent No. CN222627205U discloses a deburring device for plastic pipe production, comprising: a workbench, with symmetrically mounted support columns at the bottom of the workbench, a bracket mounted on the top of the workbench, a grinding disc rotatably mounted inside the bracket, a motor connected to the driving end of the grinding disc via an electric telescopic rod, a rotating platform rotatably mounted inside the workbench, clamping plates rotatably mounted longitudinally on the top of the rotating platform, an auxiliary mechanism at the connection between the rotating platform and the workbench, and a rotating mechanism below the rotating platform.
[0004] The deburring device for plastic pipe production disclosed in this application, although it clamps and fixes the plastic pipe by moving two clamping plates in opposite directions, has a fixed curvature and is difficult to change according to the diameter of the plastic pipe. This makes it difficult to flexibly adjust the device according to the diameter of different specifications of plastic pipes, which easily affects the clamping stability of the device on the plastic pipe. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an automated control plastic deburring device with replaceable grinding heads, which solves the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:
[0007] An automated plastic deburring device with replaceable grinding heads includes: a support frame, a rotating component and a lifting component arranged on the upper part of the support frame, a grinding component arranged on the upper part of the lifting component, and the grinding component located above the rotating component.
[0008] A vertical plate is mounted on the upper surface of the rotating assembly. A fixed block is mounted on one side of the upper part of the vertical plate. Fixed boxes are mounted on both the upper and lower sides of the fixed block. An electric push rod is mounted on one side of the fixed box. Two electric push rods are respectively mounted on the upper and lower sides of the fixed block. The electric push rods are located between the fixed boxes and the vertical plate. A trapezoidal block is fixedly connected to the output end of the electric push rod. The trapezoidal block is slidably fitted inside the fixed box. A sliding block is mounted on one side of the trapezoidal block. The trapezoidal block is located between the sliding block and the electric push rod. A first rubber wheel is rotatably fitted at the end of the sliding block away from the trapezoidal block. Two L-shaped clamping arms rotate elastically inside the fixed box. The trapezoidal block and the sliding block are both located between the two L-shaped clamping arms. A second rubber wheel and a roller are respectively provided at both ends of the L-shaped clamping arms. The rollers are in contact with the inclined surface of the trapezoidal block. The first rubber wheel and the second rubber wheel are both located on the side of the fixed box away from the electric push rod.
[0009] The sliding block has a first movable groove at its end, and a first rod is installed between the upper and lower sides of the first movable groove. A first rubber wheel is sleeved on the periphery of the first rod. Both ends of the L-shaped clamping arm have second movable grooves, and a second rod is installed between the upper and lower sides of the second movable groove. A second rubber wheel is installed on the periphery of the corresponding second rod, and a roller is sleeved on the periphery of the corresponding second rod.
[0010] Optionally, two shafts are installed between the upper and lower sides of the inner wall of the fixing box. The corner of the L-shaped clamping arm is sleeved on the periphery of the shaft. A spring is installed between the L-shaped clamping arm and one side of the inner wall of the fixing box. The L-shaped clamping arm is located between the spring and the sliding block.
[0011] Optionally, the support frame includes a ring platform, a lifting assembly is disposed on the upper end face of the ring platform, a protective shell and four support legs are mounted on the lower end face of the ring platform, the support legs are located on the side of the protective shell, and a rotating assembly is disposed on the protective shell.
[0012] Optionally, the rotating assembly includes a rotating disk and a first motor. A vertical plate is mounted on the upper end face of the rotating disk, and an annular platform is located on the periphery of the rotating disk. An internal gear ring and three second gears are rotatably engaged on the lower end face of the rotating disk. The internal gear ring is located on the periphery of the three second gears. The first motor is mounted on the lower end face of the protective shell. The output shaft of the first motor is fixedly connected to the first gear. The internal gear ring and the first gear are both meshed with the second gears. The internal gear ring, the first gear, and the second gear are all rotatably engaged within the protective shell.
[0013] Optionally, a first bearing is installed on the circumferential side of the internal gear ring, the first bearing is installed on the inner wall circumferential side of the protective shell, and a protrusion is provided on the upper end face of the second gear, a second bearing is installed on the circumferential side of the protrusion, and the second bearing is embedded in the lower end face of the rotating disk.
[0014] Optionally, the lifting assembly includes a lifting plate and a fixed plate mounted on the upper surface of the annular platform. The grinding assembly is located below the lifting plate. A channel is provided on one side of the fixed plate. A second motor is installed on the lower side of the inner wall of the channel. A screw is fixedly connected to the output shaft of the second motor. A round hole is provided on the upper side of the channel. The upper end of the screw is rotatably fitted in the round hole. A protrusion is provided on one side of the lifting plate and is slidably fitted in the channel. The protrusion is threadedly fitted on the periphery of the screw.
[0015] Optionally, the grinding assembly includes a third motor, bolts, and a grinding head. The third motor is installed below the lifting plate, and a nut is fixedly connected to the output shaft of the third motor. The upper end of the bolt passes through the grinding head and is threaded into the nut.
[0016] Optionally, a washer is provided on the lower end face of the grinding head. The washer is located on the periphery of the bolt shank. Two inserts are provided on the upper end face of the washer. The bolt shank is located between the two inserts. The upper end of the inserts passes through the grinding head and is engaged in the nut. The grinding head is provided with two first insertion holes vertically. The first insertion holes pass through the grinding head. The lower end face of the nut is provided with two second insertion holes. The upper end of the inserts passes through the first insertion holes and is engaged in the second insertion holes.
[0017] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:
[0018] The two fixed boxes are supported by a vertical plate and a fixed block. The trapezoidal block, sliding block and first rubber wheel are pushed to slide by an electric push rod. The inclined surface of the trapezoidal block squeezes the roller to rotate the L-shaped clamping arm and the second rubber wheel. This makes it easy for the first rubber wheel and the two second rubber wheels to clamp the workpiece together, realize the control of three-point synchronous clamping, improve the adaptability, stability and disassembly of the device for clamping plastic tube workpieces. At the same time, the height of the grinding component can be adjusted by the lifting component, which makes it easy for the device to automatically deburr plastic tube workpieces of various diameters and lengths.
[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0020] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:
[0021] Figure 1 This is a three-dimensional structural diagram of the deburring device;
[0022] Figure 2 A schematic diagram showing the state of the deburring device holding the plastic tube;
[0023] Figure 3 This is a schematic diagram of the internal structure of the fixing box;
[0024] Figure 4 This is a schematic diagram of the lifting assembly structure;
[0025] Figure 5 This is a schematic diagram of the rotating component structure;
[0026] Figure 6 This is a schematic diagram of the grinding component structure.
[0027] The attached diagram lists the components represented by each number as follows:
[0028] 1. Circular platform, 2. Support leg, 3. Rotating disk, 4. Protective shell, 5. First motor, 6. First bearing, 7. Internal gear ring, 8. First gear, 9. Second gear, 10. Protrusion, 11. Second bearing, 12. Fixing plate, 13. Second motor, 14. Screw, 15. Protrusion, 16. Lifting plate, 17. Third motor, 18. Nut, 19. Insert, 20. Washer, 21. Bolt, 22. Grinding head, 23. Vertical plate, 24. Fixing block, 25. Electric push rod, 26. Fixing box, 27. Trapezoidal block, 28. Sliding block, 29. First rubber wheel, 30. L-shaped clamping arm, 31. Spring, 32. Second rubber wheel, 33. Roller, 34. Shaft.
[0029] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0031] Please see Figure 1-6 As shown, this embodiment provides an automated plastic deburring device with a replaceable grinding head, including: a support frame, a rotating component and a lifting component are arranged on the upper part of the support frame, a grinding component is arranged on the upper part of the lifting component, and the grinding component is located above the rotating component;
[0032] A vertical plate 23 is mounted on the upper surface of the rotating assembly. A fixing block 24 is mounted on one side of the upper part of the vertical plate 23. Fixing boxes 26 are mounted on both the upper and lower sides of the fixing block 24. An electric push rod 25 is mounted on one side of the fixing box 26. The two electric push rods 25 are respectively mounted on the upper and lower sides of the fixing block 24. The electric push rods 25 are located between the fixing box 26 and the vertical plate 23. A trapezoidal block 27 is fixedly connected to the output end of the electric push rod 25. The trapezoidal block 27 is slidably fitted inside the fixing box 26. A sliding block 28 is mounted on one side of the trapezoidal block 27. The trapezoidal block 27 is located between the sliding block 28 and the electric push rod 25. The end of the moving block 28 away from the trapezoidal block 27 is rotatably fitted with a first rubber wheel 29. There are two L-shaped clamping arms 30 that rotatably rotate within the fixed box 26. The trapezoidal block 27 and the sliding block 28 are both located between the two L-shaped clamping arms 30. The two ends of the L-shaped clamping arms 30 are respectively provided with a second rubber wheel 32 and a roller 33 that rotatably engages with them. The roller 33 is in contact with the inclined surface of the trapezoidal block 27. The first rubber wheel 29 and the second rubber wheel 32 are both located on the side of the fixed box 26 away from the electric push rod 25. The rubber hardness of the first rubber wheel 29 and the second rubber wheel 32 is Shore A60±5 and the coefficient of friction is μ≥0.4.
[0033] The sliding block 28 has a first movable groove at its end, and a first rod is installed between the upper and lower sides of the first movable groove. The first rubber wheel 29 is sleeved on the periphery of the first rod. The L-shaped clamping arm 30 has a second movable groove at both ends, and a second rod is installed between the upper and lower sides of the second movable groove. The second rubber wheel 32 is installed on the periphery of the corresponding second rod, and the roller 33 is sleeved on the periphery of the corresponding second rod.
[0034] One application of this embodiment is as follows: In use, the plastic tube workpiece is first placed on the rotating assembly. Then, the electric push rod 25 is activated. The output end of the electric push rod 25 extends and pushes the trapezoidal block 27 to slide into the fixed box 26. The sliding of the trapezoidal block 27 forces the two rollers 33 to move away from each other, thereby driving the L-shaped clamping arm 30 to rotate, causing the two second rubber wheels 32 to move closer together. At the same time, the movement of the trapezoidal block 27 also pushes the sliding block 28 and the first rubber wheel 29 to slide synchronously, so that the first rubber wheel 29 and the two second rubber wheels 32 come together and clamp the workpiece. Then, the rotating assembly drives the vertical plate 23 and the fixed block 24 to rotate the workpiece. At the same time, the lifting assembly adjusts the position of the grinding assembly according to the length of the workpiece, so that the grinding assembly deburrs the workpiece. Similarly, after the processing is completed, referring to the above operation, the first rubber wheel 29 and the second rubber wheel 32 can be controlled to release the workpiece to achieve replacement or removal. It should be noted that all electrical equipment involved in this application can be powered by a battery or an external power source.
[0035] The vertical plate 23 and the fixed block 24 work together to support the two fixed boxes 26. The electric push rod 25 pushes the trapezoidal block 27, the sliding block 28 and the first rubber wheel 29 to slide. The inclined surface of the trapezoidal block 27 squeezes the roller 33 to make the L-shaped clamping arm 30 and the second rubber wheel 32 rotate. This makes it easier for the first rubber wheel 29 and the two second rubber wheels 32 to clamp the workpiece together, realize the control of three-point synchronous clamping, improve the adaptability, stability and disassembly convenience of the device for clamping plastic tube workpieces. At the same time, the height of the grinding component can be adjusted with the lifting component, which makes it easy for the device to automatically deburr plastic tube workpieces of various diameters and lengths.
[0036] like Figure 3 As shown, in this embodiment, two shafts 34 are installed between the upper and lower sides of the inner wall of the fixing box 26. The corner of the L-shaped clamping arm 30 is sleeved on the periphery of the shaft 34. A spring 31 is installed between the L-shaped clamping arm 30 and one side of the inner wall of the fixing box 26. The elastic coefficient of the spring 31 is 5N / mm. The L-shaped clamping arm 30 is located between the spring 31 and the sliding block 28. The shaft 34 improves the stability of the rotation of the L-shaped clamping arm 30, and the spring 31 facilitates the automatic reset of the L-shaped clamping arm 30 when the electric push rod 25 retracts.
[0037] like Figure 1-2 As shown, the support frame in this embodiment includes an annular platform 1, a lifting assembly is disposed on the upper end face of the annular platform 1, a protective shell 4 and four support legs 2 are mounted on the lower end face of the annular platform 1, the support legs 2 are located on the side of the protective shell 4, and a rotating assembly is disposed on the protective shell 4. The annular platform 1, the protective shell 4 and the support legs 2 cooperate to support the rotating assembly and the lifting assembly, thereby improving the overall stability of the device.
[0038] like Figure 1 , 2 As shown in Figure 5, the rotating assembly of this embodiment includes a rotating disk 3 and a first motor 5. A vertical plate 23 is installed on the upper end face of the rotating disk 3. An annular platform 1 is located on the periphery of the rotating disk 3. An internal gear ring 7 and three second gears 9 are rotatably engaged on the lower end face of the rotating disk 3. The internal gear ring 7 is located on the periphery of the three second gears 9. The first motor 5 is installed on the lower end face of the protective shell 4. The output shaft of the first motor 5 is fixedly connected to a first gear 8. The internal gear ring 7 and the first gear 8 are both meshed with the second gears 9. The internal gear ring 7, the first gear 8 and the second gear 9 are all rotatably engaged in the protective shell 4. The first motor 5 drives the first gear 8 to rotate, and the first gear 8 drives the second gear 9 meshing with the internal gear ring 7, so that the rotating disk 3 rotates smoothly, which facilitates the stable rotation of the workpiece.
[0039] like Figure 5As shown, in this embodiment, a first bearing 6 is installed on the circumference of the internal gear ring 7. The first bearing 6 is installed on the inner wall circumference of the protective shell 4. A protrusion 10 is provided on the upper end face of the second gear 9. A second bearing 11 is installed on the circumference of the protrusion 10. The second bearing 11 is embedded in the lower end face of the rotating disk 3. The friction between the internal gear ring 7 and the protective shell 4 is reduced by the first bearing 6. The friction between the second gear 9 and the rotating disk 3 is reduced by the cooperation of the second bearing 11 and the protrusion 10.
[0040] like Figure 1 , 2 As shown in Figure 4, the lifting assembly of this embodiment includes a lifting plate 16 and a fixed plate 12 mounted on the upper surface of the annular platform 1. The grinding assembly is located below the lifting plate 16. A channel is provided on one side of the fixed plate 12. A second motor 13 is mounted on the lower side of the inner wall of the channel. The stepping angle of the second motor 13 is 1.8° / step. The output shaft of the second motor 13 is fixedly connected to a screw 14. A round hole is provided on the upper side of the channel. The upper end of the screw 14 is rotatably fitted in the round hole. A protrusion 15 is provided on one side of the lifting plate 16 and is slidably fitted in the channel. The protrusion 15 is threadedly fitted on the periphery of the screw 14. The second motor 13 drives the screw 14 to rotate, causing it to move the protrusion 15 up and down in the channel, thereby facilitating the height adjustment of the lifting plate 16 and the grinding assembly.
[0041] like Figure 1 , 2 As shown in Figures 4 and 6, the grinding assembly of this embodiment includes a third motor 17, a bolt 21, and a grinding head 22. The third motor 17 is installed below the lifting plate 16. The output shaft of the third motor 17 is fixedly connected to a nut 18. The upper end of the bolt 21 passes through the grinding head 22 and is threaded into the nut 18. The engagement between the nut 18 and the bolt 21 facilitates quick assembly and disassembly of the grinding head 22, thereby facilitating the replacement of grinding heads 22 of different specifications or grinding precision.
[0042] like Figure 6 As shown, in this embodiment, a washer 20 is provided on the lower end face of the grinding head 22. The washer 20 is located around the circumference of the bolt 21 shank. Two inserts 19 are provided on the upper end face of the washer 20. The bolt 21 shank is located between the two inserts 19. The upper end of the insert 19 passes through the grinding head 22 and is engaged in the nut 18. The grinding head 22 is provided with two first insertion holes vertically. The first insertion holes pass through the grinding head 22. The lower end face of the nut 18 is provided with two second insertion holes. The upper end of the insert 19 passes through the first insertion holes and is engaged in the second insertion holes. Through the cooperation of the first insertion holes, the second insertion holes and the insert 19, and the washer 20 for limiting the movement, the probability of rotational misalignment between the grinding head 22 and the nut 18 is reduced.
[0043] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.
Claims
1. An automated plastic deburring device with replaceable grinding heads, characterized in that, include: A support frame, with a rotating component and a lifting component on the upper part of the support frame, and a grinding component on the upper part of the lifting component; A vertical plate (23) is mounted on the upper surface of the rotating component. A fixed block (24) is mounted on one side of the upper part of the vertical plate (23). Fixed boxes (26) are mounted on both the upper and lower sides of the fixed block (24). An electric push rod (25) is mounted on one side of the fixed box (26). A trapezoidal block (27) is fixedly connected to the output end of the electric push rod (25). The trapezoidal block (27) is slidably fitted in the fixed box (26). A sliding block (28) is mounted on one side of the trapezoidal block (27). A first rubber wheel (29) is rotatably fitted at the end of the sliding block (28) away from the trapezoidal block (27). Two L-shaped clamping arms (30) are elastically rotatable inside the fixed box (26). A second rubber wheel (32) and a roller (33) are respectively provided at both ends of the L-shaped clamping arms (30). The roller (33) is in contact with the inclined surface of the trapezoidal block (27).
2. The automated plastic deburring device with replaceable grinding heads according to claim 1, characterized in that, Two shafts (34) are installed between the upper and lower sides of the inner wall of the fixing box (26). The corner of the L-shaped clamping arm (30) is sleeved on the periphery of the shaft (34). A spring (31) is installed between the L-shaped clamping arm (30) and one side of the inner wall of the fixing box (26).
3. The automated plastic deburring device with replaceable grinding heads according to claim 1, characterized in that, The support frame includes a ring platform (1), a lifting assembly is installed on the upper end face of the ring platform (1), a protective shell (4) and four support legs (2) are installed on the lower end face of the ring platform (1), and a rotating assembly is installed on the protective shell (4).
4. The automated plastic deburring device with replaceable grinding heads according to claim 3, characterized in that, The rotating assembly includes a rotating disk (3) and a first motor (5). A vertical plate (23) is installed on the upper end face of the rotating disk (3). An annular platform (1) is located on the periphery of the rotating disk (3). An internal gear ring (7) and three second gears (9) are rotatably engaged on the lower end face of the rotating disk (3). The first motor (5) is installed on the lower end face of the protective shell (4). The output shaft of the first motor (5) is fixedly connected to the first gear (8). The internal gear ring (7) and the first gear (8) are both meshed with the second gears (9). The internal gear ring (7), the first gear (8) and the second gear (9) are all rotatably engaged in the protective shell (4).
5. The automated plastic deburring device with replaceable grinding heads according to claim 4, characterized in that, The inner gear ring (7) is equipped with a first bearing (6) on its circumference. The first bearing (6) is installed on the inner wall of the protective shell (4). The upper end face of the second gear (9) is provided with a protrusion (10). The protrusion (10) is equipped with a second bearing (11) on its circumference. The second bearing (11) is embedded in the lower end face of the rotating disk (3).
6. The automated plastic deburring device with replaceable grinding heads according to claim 3, characterized in that, The lifting assembly includes a lifting plate (16) and a fixed plate (12) mounted on the upper surface of the annular platform (1). The grinding assembly is located below the lifting plate (16). A channel is provided on one side of the fixed plate (12). A second motor (13) is installed on the lower side of the inner wall of the channel. The output shaft of the second motor (13) is fixedly connected to a screw (14). A protrusion (15) is provided on one side of the lifting plate (16) and is slidably fitted in the channel. The protrusion (15) is threadedly fitted on the periphery of the screw (14).
7. The automated plastic deburring device with replaceable grinding heads according to claim 6, characterized in that, The grinding assembly includes a third motor (17), a bolt (21), and a grinding head (22). The third motor (17) is installed below the lifting plate (16). The output shaft of the third motor (17) is fixedly connected to a nut (18). The upper end of the bolt (21) passes through the grinding head (22) and is threaded into the nut (18).
8. The automated plastic deburring device with replaceable grinding heads according to claim 7, characterized in that, A washer (20) is provided on the lower end face of the grinding head (22). The washer (20) is located on the periphery of the bolt (21) shank. Two inserts (19) are provided on the upper end face of the washer (20). The upper end of the inserts (19) passes through the grinding head (22) and is engaged in the nut (18).
Citation Information
Patent Citations
Deburring device for plastic pipe production
CN222627205U