Gear machining degreasing equipment

Abstract

The utility model relates to oil removal equipment technical field discloses a gear processing oil removal equipment, including the cleaning tank, the cleaning tank front end one side position fixed setting has the oil removal agent feed inlet, the cleaning tank rear end other side position fixed setting has the clear water feed inlet, the cleaning tank both sides inner wall fixed setting has the guide plate, two the middle part sliding of guide plate is provided with the protective cover, the middle part fixed setting of protective cover has the servo motor, the servo motor output fixed setting has the thread installation rod, two the middle part fixed setting of guide plate has the telescopic link no.

Description

Technical Field

[0001] This utility model relates to the field of degreasing equipment technology, and in particular to a degreasing equipment for gear processing. Background Technology

[0002] The existing patent (publication number: CN219253439U) discloses that "this utility model relates to the field of degreasing technology for automotive gear processing, and in particular to a degreasing device for automotive gear processing, including a base, a cleaning box installed on the top of the base, and a cover plate installed on the top of the cleaning box. This utility model, through the design of a degreasing device for automotive gear processing, can stack multiple automotive gears on a square connecting rod, and then use two flushing hoods to spray and clean, and then use brush blades to brush the oil stains on the automotive gears, and then rinse them. After rinsing, the hot air generated by the heater can be transported to the inside of the cleaning box through a heat conduction pipe to dry the cleaned automotive gears. Thus, it can not only degrease multiple automotive gears at one time, but also dry the cleaned gears, effectively improving the degreasing efficiency of automotive gear processing, and effectively solving the problem of low oil stain efficiency and inability to dry the gears in traditional water tank cleaning."

[0003] In the process of developing this application, the inventors discovered the following problems with the prior art: the position of the brush blades in the above-mentioned application is fixed and cannot be adjusted according to the size of the gear, which may lead to insufficient cleaning. Therefore, those skilled in the art have provided a gear processing degreasing device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a gear processing degreasing device. The device's first and second telescopic rods can respectively adjust the height and left / right position of the spray nozzles, allowing for adjustments to the spray angle and range according to gears of different sizes and shapes, ensuring thorough cleaning of every part. Furthermore, the multiple threaded posts on the mounting plate allow for flexible adjustment of the cleaning roller brush position based on gear size, enhancing the device's adaptability to gears of different specifications and avoiding the problem of some gears not being effectively cleaned due to the device's fixed structure.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gear processing degreasing device, comprising a cleaning tank, an degreasing agent inlet fixedly disposed on one side of the front end of the cleaning tank, a clean water inlet fixedly disposed on the other side of the rear end of the cleaning tank, guide plates fixedly disposed on the inner walls of both sides of the cleaning tank, a protective cover slidably disposed in the middle of the two guide plates, a servo motor fixedly disposed in the middle of the protective cover, a threaded mounting rod fixedly disposed at the output end of the servo motor, and a telescopic rod fixedly disposed in the middle of the two guide plates;

[0006] An installation plate is fixedly installed at the middle of the inner wall on both sides of the cleaning tank. Multiple threaded posts are fixedly installed at the upper end of the installation plate. Two of the multiple threaded posts are threaded with cleaning roller brushes at their upper ends. Corrugated pipes are fixedly installed on the inner side of the degreasing agent inlet and the clean water inlet. Spray nozzles are fixedly installed on the inner side of the two corrugated pipes.

[0007] Furthermore, a connecting rod is fixedly installed at the lower end of each of the two first telescopic rods, and a second telescopic rod is fixedly installed on the inner side of each of the two connecting rods.

[0008] Furthermore, a third telescopic rod is fixedly installed at the middle of the rear end of the cleaning box, and a drying fan is fixedly installed at the upper end of the third telescopic rod by bolts.

[0009] Furthermore, a third telescopic rod is fixedly installed at the middle of the rear end of the cleaning box, and a drying fan is fixedly installed at the upper end of the third telescopic rod by bolts.

[0010] Furthermore, the outer surface of the threaded mounting rod is threaded with multiple limiting nuts, and the middle position of the multiple limiting nuts on the outer surface of the threaded mounting rod is threaded with multiple gear limiting rings.

[0011] Furthermore, a limit pin is provided at the upper position of the opposite outer side of the two guide plates.

[0012] Furthermore, a water outlet is fixedly provided at the lower middle position of the cleaning tank.

[0013] This utility model has the following beneficial effects:

[0014] 1. The present invention proposes a gear processing degreasing device. The first and second telescopic rods of this device can adjust the height and left and right positions of the nozzles respectively, and can adjust the spraying angle and range according to gears of different sizes and shapes to ensure that each part can be thoroughly cleaned. In addition, the multiple threaded posts on the mounting plate can flexibly adjust the position of the cleaning roller brush according to the size of the gear, which enhances the adaptability of the equipment to gears of different specifications and avoids the problem that some gears cannot be effectively cleaned due to the fixed structure of the equipment.

[0015] 2. The gear processing degreasing equipment proposed in this utility model integrates cleaning, rinsing and air drying functions. After cleaning, clean water can be directly introduced through the clean water inlet for rinsing to remove residual degreasing agent. Then, the height of the drying fan is adjusted by the No. 3 telescopic rod to air dry the gear. There is no need to transfer the gear to other equipment for subsequent processing, which reduces the operation process, improves the continuity of work, and reduces the risk of secondary contamination of the gear during the transfer process. Attached Figure Description

[0016] Figure 1 This is an axonometric view of the present invention;

[0017] Figure 2 This is a schematic diagram of the unfolded axonometric view of the present invention;

[0018] Figure 3 This is a side-view axonometric schematic diagram of the present invention;

[0019] Figure 4 This is a front view of the mounting plate of this utility model.

[0020] Legend:

[0021] 1. Cleaning tank; 2. Degreaser inlet; 3. Signal receiving and control box; 4. Power connection cable; 5. Protective cover; 6. Guide plate; 7. Limit pin; 8. Servo motor; 9. Threaded mounting rod; 10. Limit nut; 11. Gear limit ring; 12. Telescopic rod No. 1; 13. Connecting rod; 14. Telescopic rod No. 2; 15. Corrugated pipe; 16. No. 16. Sprayer head; 17. Telescopic rod No. 3; 18. Drying fan; 19. Clean water inlet; 20. Mounting plate; 21. Threaded post; 22. Cleaning roller brush; 23. Water outlet. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figure 1-4 An embodiment of this utility model provides a gear processing degreasing device, including a cleaning tank 1. A degreasing agent inlet 2 is fixedly provided on one side of the front end of the cleaning tank 1, and a clean water inlet 19 is fixedly provided on the other side of the rear end of the cleaning tank 1. Guide plates 6 are fixedly provided on the inner walls of both sides of the cleaning tank 1. A protective cover 5 is slidably provided in the middle of the two guide plates 6. A servo motor 8 is fixedly provided in the middle of the protective cover 5. A threaded mounting rod 9 is fixedly provided at the output end of the servo motor 8. A telescopic rod 12 is fixedly provided in the middle of the two guide plates 6. An installation plate 20 is fixedly provided in the middle of the inner walls of both sides of the cleaning tank 1. Multiple threaded posts 21 are fixedly provided on the upper end of the installation plate 20. A cleaning roller brush 22 is threadedly sleeved on the upper end of two of the multiple threaded posts 21. A corrugated pipe 15 is fixedly provided on the inner side opposite to the degreasing agent inlet 2 and the clean water inlet 19. A nozzle 16 is fixedly provided on the inner side opposite to the two corrugated pipes 15.

[0024] Specifically, the cleaning tank 1 facilitates gear cleaning; the degreaser inlet 2 facilitates connection to the degreaser pipeline, allowing the degreaser to enter the nozzle 16 through the corrugated pipe 15; the clean water inlet 19 facilitates connection to an external clean water pipe, allowing clean water to enter the cleaning tank 1 for rinsing the gears; the guide plate 6 facilitates the up-and-down sliding of the protective cover 5; the protective cover 5 facilitates the installation of the servo motor 8; the output end of the servo motor 8 is equipped with a threaded mounting rod 9, which can work with the limit nut 10 and the gear limit ring 11 to limit the gear; the output end of the second telescopic rod 14 is fixed to the nozzle 16 with bolts. The other side of the telescopic rod 14 is fixed to the connecting rod 13, and the other side of the connecting rod 13 is fixed to the output end of the first telescopic rod 12. Therefore, when the first telescopic rod 12 is started, the spray height of the nozzle 16 can be adjusted. When the second telescopic rod 14 is started, the left and right positions of the nozzle 16 can be adjusted. The mounting plate 20 is a narrow and long plate, which is fixed to the inner walls of both sides of the cleaning box 1 by bolts. Multiple threaded posts 21 are provided at the upper end to facilitate the threaded installation of the cleaning roller brush 22. The position of the cleaning roller brush 22 can also be adjusted according to the size of the gear. The outer surface of the cleaning roller brush 22 is a soft brush to facilitate the removal of oil stains from the upper end of the gear.

[0025] Two telescopic rods 12 are fixedly connected to the lower ends of two telescopic rods 13. Two telescopic rods 14 are fixedly connected to the inner side of the two connecting rods 13. A telescopic rod 17 is fixedly connected to the middle of the rear end of the cleaning tank 1. A drying fan 18 is fixedly connected to the upper end of the telescopic rod 17 by bolts. A signal receiving control box 3 is fixedly connected to the other side of the front end of the cleaning tank 1. A power connection line 4 is fixedly connected to the other side of the signal receiving control box 3. Multiple limit nuts 10 are threaded on the outer surface of the threaded mounting rod 9. Multiple gear limit rings 11 are threaded on the middle of the multiple limit nuts 10 on the outer surface of the threaded mounting rod 9. Limit pins 7 are snapped into the upper end of the outer side of the two guide plates 6. A water outlet 23 is fixedly connected to the middle of the lower end of the cleaning tank 1.

[0026] Specifically, the third telescopic rod 17 facilitates the vertical adjustment of the height of the drying fan 18. The drying fan 18 is used after the gears are cleaned, which is beneficial for drying the gears. The signal receiving control box 3 is used to control the opening and closing of the servo motor 8, the first telescopic rod 12, the second telescopic rod 14, the third telescopic rod 17, and the drying fan 18. The signal receiving control box 3, the servo motor 8, the first telescopic rod 12, the second telescopic rod 14, the third telescopic rod 17, and the drying fan 18 are all existing mature technologies, so their internal structures will not be described in detail here. Power supply connection... Wiring 4 is used to connect to the protective cover 5 to facilitate powering on the servo motor 8. When installing the gear, first install a limiting nut 10 on the threaded mounting rod 9, then install the gear limiting ring 11, then put the gear on the outer surface of the gear limiting ring 11, and then install a limiting nut 10 at the lower end of the gear limiting ring 11 to limit the position of the gear. Then install the gears in sequence. The limiting pin 7 is convenient for inserting into the guide plate 6 and the protective cover 5 to limit the position of the protective cover 5. The outlet 23 is connected to the sewage pipe to facilitate the discharge of internal sewage.

[0027] Working principle: When using this device, pull up the protective cover 5 and fix its position with the limiting pin 7. When installing the gear, first install a limiting nut 10 on the threaded mounting rod 9, then install the gear limiting ring 11, then put the gear on the outer surface of the gear limiting ring 11, and then install a limiting nut 10 at the lower end of the gear limiting ring 11 to limit the position of the gear. Then install the gears in sequence. After installation, the mounting plate 20 is a narrow and long plate, which is fixed to the inner walls of both sides of the cleaning tank 1 with bolts. Multiple threaded posts 21 are provided at the upper end, which can be used to thread the cleaning roller brush 22. The position of the cleaning roller brush 22 can be adjusted according to the size of the gear. After adjustment, put down the protective cover 5.

[0028] Next, the clean water inlet 19 and the degreaser inlet 2 are fixedly connected to the external water pipe. Then, the servo motor 8, the first telescopic rod 12, and the second telescopic rod 14 are started. The servo motor 8 drives the threaded mounting rod 9 to rotate, thereby cleaning the gears by brushing the cleaning roller brush 22. The output end of the second telescopic rod 14 is fixed to the nozzle 16 with bolts. The other side of the second telescopic rod 14 is fixed to the connecting rod 13, and the other side of the connecting rod 13 is fixed to the output end of the first telescopic rod 12. Therefore, when the first telescopic rod 12 is started, the spray height of the nozzle 16 can be adjusted. When the second telescopic rod 14 is started, the left and right position of the nozzle 16 can be adjusted. After the gears are cleaned, the protective cover 5 is slid out of the limit position. Then, the third telescopic rod 17 is started to drive the drying fan 18 to adjust the height. The drying fan 18 is beneficial for drying the gears.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gear processing degreasing device, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) has a degreasing agent inlet (2) fixedly installed on one side of the front end, and a clean water inlet (19) fixedly installed on the other side of the rear end. The cleaning tank (1) has guide plates (6) fixedly installed on the inner walls of both sides. A protective cover (5) is slidably installed in the middle of the two guide plates (6). A servo motor (8) is fixedly installed in the middle of the protective cover (5). A threaded mounting rod (9) is fixedly installed at the output end of the servo motor (8). A telescopic rod (12) is fixedly installed in the middle of the two guide plates (6). A mounting plate (20) is fixedly installed at the middle of the inner walls on both sides of the cleaning tank (1). Multiple threaded posts (21) are fixedly installed at the upper end of the mounting plate (20). Cleaning roller brushes (22) are threaded onto the upper ends of two of the multiple threaded posts (21). Corrugated pipes (15) are fixedly installed on the inner side opposite to the degreasing agent inlet (2) and the clean water inlet (19). Spray nozzles (16) are fixedly installed on the inner side opposite to the two corrugated pipes (15). A connecting rod (13) is fixedly installed at the lower end of the two first telescopic rods (12), and a second telescopic rod (14) is fixedly installed on the inner side of the two connecting rods (13).

2. The gear processing degreasing equipment according to claim 1, characterized in that: The cleaning box (1) is fixedly equipped with a No. 3 telescopic rod (17) at the middle of the rear end, and a drying fan (18) is fixedly installed on the upper end of the No. 3 telescopic rod (17) by bolts.

3. The gear processing degreasing equipment according to claim 1, characterized in that: A signal receiving control box (3) is fixedly installed on the other side of the front end of the cleaning box (1), and a power connection cable (4) is fixedly installed on the other side of the signal receiving control box (3).

4. The gear processing degreasing equipment according to claim 1, characterized in that: The threaded mounting rod (9) has multiple limiting nuts (10) threaded on its outer surface, and multiple gear limiting rings (11) are threaded on the middle position of the multiple limiting nuts (10) on the outer surface of the threaded mounting rod (9).

5. The gear processing degreasing equipment according to claim 1, characterized in that: Limit pins (7) are engaged at the upper positions of the outer sides of the two guide plates (6).

6. The gear processing degreasing equipment according to claim 1, characterized in that: A water outlet (23) is fixedly installed at the lower middle position of the cleaning tank (1).

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