corrosion-resistant stainless steel

By layering a high-temperature resistant layer, a reinforcing layer, and a silicon carbide ceramic layer onto a stainless steel base, the problems of stainless steel being easily corroded in acidic and alkaline environments and easily deformed under impact are solved, thereby improving corrosion resistance and structural strength and extending service life.

CN224360829UActive Publication Date: 2026-06-16DONGGUAN CANYU METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN CANYU METAL PROD CO LTD
Filing Date
2025-06-26
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing stainless steel is prone to chemical reactions with acids or alkalis in acidic or alkaline environments, leading to structural damage, poor corrosion resistance, and easy deformation under external impact, resulting in a short service life.

Method used

It adopts a multi-layer composite structure, including a stainless steel base layer, a high-temperature resistant layer, a reinforcing layer, a silicon carbide ceramic layer, and a buffer layer. The corrosion resistance and structural strength are improved by the corrosion resistance of silicon carbide ceramic and the structural enhancement of the reinforcing core.

Benefits of technology

It effectively prevents chemical reactions, maintains structural stability, enhances impact resistance, and extends service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224360829U_ABST
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Abstract

The utility model discloses a kind of corrosion-resistant stainless steel, including stainless steel base layer, high temperature resistance layer, first reinforcing layer, first reinforcing core, first silicon carbide ceramic layer, buffer layer, second reinforcing layer, second reinforcing core and second silicon carbide ceramic layer;The structure setting of double-layer silicon carbide ceramic can greatly enhance the corrosion resistance of stainless steel, even in acidic or alkaline environment for a long time, also not easy to occur chemical reaction with acid or alkali, prevent the precipitation of harmful substances, ensure the stability of stainless steel structure, ensure product normal work, improve the overall performance of product;By embedding multiple first reinforcing cores in first reinforcing layer, embedding multiple second reinforcing cores in second reinforcing layer, the cooperation of first reinforcing layer, second reinforcing layer, first reinforcing core, second reinforcing core, can effectively enhance the structural strength of product, improve the quality of product, prolong the service life of product, meet existing demand.
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Description

Technical Field

[0001] This utility model relates to the field of stainless steel technology, and in particular to a corrosion-resistant stainless steel. Background Technology

[0002] Stainless steel, with its unique rust resistance, beautiful surface finish, and high recyclability, is widely used in many important sectors of the national economy, including construction, transportation, energy, petrochemicals, environmental protection, urban landscaping, medical care, catering, and electronics. As a large developing country in the early stages of industrialization, my country's national economic development should rely on the development of a modern steel industry as its backbone. The development of the stainless steel industry is the most important indicator of a country's overall steel industry development level and represents the future trend of the steel industry.

[0003] Currently, most stainless steel products have a single-layer structure, resulting in generally poor corrosion resistance. When exposed to acidic or alkaline environments for extended periods, stainless steel readily reacts with these acids or alkalis, leading to the release of harmful substances such as heavy metals. This damages the internal structure of the stainless steel, weakens its structural strength, and affects the normal operation of the product, ultimately reducing its overall performance. Furthermore, stainless steel is easily deformed under external impact during use, resulting in poor product quality, a short service life, and an inability to meet current demands. Therefore, it is necessary to research a new technical solution to improve current stainless steel products. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide a corrosion-resistant stainless steel that effectively solves the problems of poor corrosion resistance of existing stainless steel. When exposed to acidic or alkaline environments for a long time, stainless steel easily reacts with acids or alkalis, leading to the precipitation of harmful substances such as heavy metals, damaging the internal structure of the stainless steel, weakening its structural strength, affecting the normal operation of the product, reducing the overall performance of the stainless steel product, and easily deforming when subjected to external impacts during use, resulting in poor product quality and short service life.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A corrosion-resistant stainless steel comprises a stainless steel base layer, a high-temperature resistant layer, a first reinforcing layer, a first reinforcing core, a first silicon carbide ceramic layer, a buffer layer, a second reinforcing layer, a second reinforcing core, and a second silicon carbide ceramic layer. The high-temperature resistant layer is stacked on the upper surface of the stainless steel base layer, effectively improving the high-temperature resistance of the product. The upper surface of the high-temperature resistant layer has multiple first grooves. The first reinforcing layer is stacked on the upper surface of the high-temperature resistant layer, and the lower surface of the first reinforcing layer has multiple first protrusions. These protrusions are respectively disposed in corresponding first grooves, and the cooperation between the protrusions and grooves effectively enhances the stability of the connection structure between the first reinforcing layer and the high-temperature resistant layer. Multiple first reinforcing cores are embedded in the first reinforcing layer, which greatly enhances the structural strength and improves the quality of the product. The first silicon carbide ceramic layer is disposed on the upper surface of the first reinforcing layer. Silicon carbide ceramic material has excellent corrosion resistance and can work stably for a long time in acidic, alkaline, and oxidizing environments. Silicon carbide ceramic material has high hardness and strength, and good high-temperature resistance, impact resistance, and wear resistance.

[0007] The buffer layer is stacked on the lower surface of the stainless steel base, effectively improving the product's cushioning and shock absorption performance. The lower surface of the buffer layer has multiple recessed second grooves. The second reinforcing layer is stacked on the lower surface of the buffer layer, and the upper surface of the second reinforcing layer has multiple protruding second protrusions, each positioned within a corresponding second groove. The coordinated arrangement of the second protrusions and second grooves effectively enhances the stability of the connection between the second reinforcing layer and the buffer layer. Multiple second reinforcing cores are embedded within the second reinforcing layer, significantly enhancing the product's structural strength and extending its service life. The second silicon carbide ceramic layer is located on the lower surface of the second reinforcing layer. Silicon carbide ceramic material possesses excellent corrosion resistance, enabling long-term stable operation in acidic, alkaline, and oxidizing environments. It also exhibits high hardness, high strength, and good high-temperature resistance, impact resistance, and wear resistance.

[0008] As a preferred embodiment, the stainless steel base layer is made of high-nitrogen austenitic stainless steel. High-nitrogen austenitic stainless steel has high strength, good corrosion resistance, and wear resistance. By replacing part of the expensive metal nickel with nitrogen, high-nitrogen austenitic stainless steel not only saves resources but also improves strength. This substitution strategy allows high-nitrogen austenitic stainless steel to maintain high performance while achieving lower costs.

[0009] As a preferred embodiment, the high-temperature resistant layer is made of polyetheretherketone (PEEK), which has properties such as high strength, corrosion resistance, radiation resistance, and flame retardancy, as well as good high-temperature resistance and insulation properties.

[0010] As a preferred embodiment, the buffer layer is made of polyurethane, which has high elasticity and good cushioning, shock absorption, corrosion resistance, wear resistance and impact resistance.

[0011] As a preferred embodiment, the first and second reinforcing layers are made of carbon fiber. Carbon fiber has very high strength, is lightweight, and has good high-temperature resistance, corrosion resistance, wear resistance, and electromagnetic shielding properties.

[0012] As a preferred embodiment, the cross-sections of the first reinforcing core and the second reinforcing core are triangular. The angular design of the first and second reinforcing cores can increase the contact surface, strengthen the structure, effectively enhance the product's bending and compressive strength, and improve its load-bearing capacity.

[0013] As a preferred embodiment, the plurality of first grooves are evenly spaced on the upper surface of the high-temperature resistant layer, and correspondingly, the plurality of first protrusions are evenly spaced on the lower surface of the first reinforcing layer.

[0014] As a preferred embodiment, the plurality of second grooves are evenly spaced on the lower surface of the buffer layer, and correspondingly, the plurality of second protrusions are evenly spaced on the upper surface of the second reinforcing layer.

[0015] As a preferred embodiment, the plurality of first reinforcing cores are respectively embedded in the corresponding first protrusions.

[0016] As a preferred embodiment, the plurality of second reinforcing cores are respectively embedded in the corresponding second protrusions.

[0017] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0018] By placing a first silicon carbide ceramic layer on the upper surface of the first reinforcing layer and a second silicon carbide ceramic layer on the lower surface of the second reinforcing layer, this double-layer silicon carbide ceramic structure significantly enhances the corrosion resistance of stainless steel. Even when exposed to acidic or alkaline environments for extended periods, it is less prone to chemical reactions with acids or alkalis, preventing the release of harmful substances, ensuring the stability of the stainless steel structure, guaranteeing normal product operation, and improving overall product performance. Furthermore, by embedding multiple first reinforcing cores within the first reinforcing layer and multiple second reinforcing cores within the second reinforcing layer, the coordinated arrangement of the first and second reinforcing layers, first and second reinforcing cores, effectively strengthens the product's structural integrity. It will not deform under external impact during use, improving product quality, extending its service life, and meeting current requirements.

[0019] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0020] Figure 1 This is a cross-sectional view of a preferred embodiment of the present invention.

[0021] Explanation of reference numerals in the attached diagram:

[0022] 10. Stainless steel base layer; 20. High-temperature resistant layer

[0023] 21. First groove; 30. First reinforcing layer

[0024] 31. First protrusion; 40. First reinforcing core

[0025] 50. First silicon carbide ceramic layer; 60. Buffer layer

[0026] 61. Second groove; 70. Second reinforcing layer

[0027] 71. Second protrusion; 80. Second reinforcing core

[0028] 90. Second silicon carbide ceramic layer. Detailed Implementation

[0029] Please refer to Figure 1 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a stainless steel base layer 10, a high-temperature resistant layer 20, a first reinforcing layer 30, a first reinforcing core 40, a first silicon carbide ceramic layer 50, a buffer layer 60, a second reinforcing layer 70, a second reinforcing core 80, and a second silicon carbide ceramic layer 90.

[0030] The high-temperature resistant layer 20 is stacked on the upper surface of the stainless steel base layer 10, and the upper surface of the high-temperature resistant layer 20 is recessed with a plurality of first grooves 21. In this embodiment, the stainless steel base layer 10 is made of high-nitrogen austenitic stainless steel. High-nitrogen austenitic stainless steel has high strength and good corrosion resistance and wear resistance. By replacing part of the expensive metal nickel with nitrogen, high-nitrogen austenitic stainless steel not only saves resources but also improves strength. This substitution strategy allows high-nitrogen austenitic stainless steel to maintain high performance while having lower cost. The high-temperature resistant layer 20 is made of polyetheretherketone (PEEK), which has high strength, corrosion resistance, radiation resistance, flame retardancy, and good high-temperature resistance and insulation properties. The plurality of first grooves 21 are evenly distributed at intervals on the upper surface of the high-temperature resistant layer 20.

[0031] The first reinforcing layer 30 is stacked on the upper surface of the high-temperature resistant layer 20. The lower surface of the first reinforcing layer 30 is provided with a plurality of first protrusions 31, which are respectively disposed in corresponding first grooves 21. The cooperation between the first protrusions 31 and the first grooves 21 effectively enhances the stability of the connection structure between the first reinforcing layer 30 and the high-temperature resistant layer 20. In this embodiment, the first reinforcing layer 30 is made of carbon fiber. Carbon fiber has very high strength, is lightweight, and has good high-temperature resistance, corrosion resistance, wear resistance, and electromagnetic shielding performance. The plurality of first protrusions 31 are evenly distributed at intervals on the lower surface of the first reinforcing layer 30.

[0032] There are multiple first reinforcing cores 40, which are embedded in the first reinforcing layer 30, which can greatly enhance the structural strength of the product and improve the quality of the product. In this embodiment, the cross-section of the first reinforcing core 40 is triangular. The angular design of the first reinforcing core 40 can increase the contact surface, strengthen the structure, effectively enhance the bending and compressive strength of the product, and improve the load-bearing performance. The multiple first reinforcing cores 40 are respectively embedded in the corresponding first protrusions 31.

[0033] The first silicon carbide ceramic layer 50 is disposed on the upper surface of the first reinforcing layer 30. The silicon carbide ceramic material has excellent corrosion resistance and can work stably for a long time in acid, alkali and oxidizing environments. The silicon carbide ceramic material has high hardness and high strength, and has good high temperature resistance, impact resistance and wear resistance.

[0034] The buffer layer 60 is stacked on the lower surface of the stainless steel base layer 10, and the lower surface of the buffer layer 60 is recessed with a plurality of second grooves 61. In this embodiment, the buffer layer 60 is made of polyurethane. Polyurethane has high elasticity and good buffering performance, shock absorption performance, corrosion resistance, wear resistance and impact resistance. The plurality of second grooves 61 are evenly distributed at intervals on the lower surface of the buffer layer 60.

[0035] The second reinforcing layer 70 is stacked on the lower surface of the buffer layer 60. The upper surface of the second reinforcing layer 70 is provided with a plurality of second protrusions 71, which are respectively disposed in corresponding second grooves 61. The cooperation of the second protrusions 71 and the second grooves 61 effectively enhances the stability of the connection structure between the second reinforcing layer 70 and the buffer layer 60. In this embodiment, the second reinforcing layer 70 is made of carbon fiber. Carbon fiber has very high strength, is lightweight, and has good high temperature resistance, corrosion resistance, wear resistance, and electromagnetic shielding performance. The plurality of second protrusions 71 are evenly distributed on the upper surface of the second reinforcing layer 70.

[0036] There are multiple second reinforcing cores 80, which are embedded in the second reinforcing layer 70, which can greatly enhance the structural strength of the product and extend its service life. In this embodiment, the cross-section of the second reinforcing core 80 is triangular. The angular design of the second reinforcing core 80 can increase the contact surface, strengthen the structure, effectively enhance the bending and compressive strength of the product, and improve its load-bearing capacity. The multiple second reinforcing cores 80 are respectively embedded in the corresponding second protrusions 71.

[0037] The second silicon carbide ceramic layer 90 is disposed on the lower surface of the second reinforcing layer 70. The silicon carbide ceramic material has excellent corrosion resistance and can work stably for a long time in acid, alkali and oxidizing environments. The silicon carbide ceramic material has high hardness and high strength, and has good high temperature resistance, impact resistance and wear resistance.

[0038] The key design feature of this utility model is:

[0039] By placing a first silicon carbide ceramic layer on the upper surface of the first reinforcing layer and a second silicon carbide ceramic layer on the lower surface of the second reinforcing layer, this double-layer silicon carbide ceramic structure significantly enhances the corrosion resistance of stainless steel. Even when exposed to acidic or alkaline environments for extended periods, it is less prone to chemical reactions with acids or alkalis, preventing the release of harmful substances, ensuring the stability of the stainless steel structure, guaranteeing normal product operation, and improving overall product performance. Furthermore, by embedding multiple first reinforcing cores within the first reinforcing layer and multiple second reinforcing cores within the second reinforcing layer, the coordinated arrangement of the first and second reinforcing layers, first and second reinforcing cores, effectively strengthens the product's structural integrity. It will not deform under external impact during use, improving product quality, extending its service life, and meeting current requirements.

[0040] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A corrosion-resistant stainless steel, characterized in that: The device includes a stainless steel base layer, a high-temperature resistant layer, a first reinforcing layer, a first reinforcing core, a first silicon carbide ceramic layer, a buffer layer, a second reinforcing layer, a second reinforcing core, and a second silicon carbide ceramic layer. The high-temperature resistant layer is stacked on the upper surface of the stainless steel base layer, and its upper surface has multiple first grooves. The first reinforcing layer is stacked on the upper surface of the high-temperature resistant layer, and its lower surface has multiple first protrusions, each disposed in a corresponding first groove. Multiple first reinforcing cores are embedded in the first reinforcing layer. The first silicon carbide ceramic layer is disposed on the upper surface of the first reinforcing layer. The buffer layer is stacked on the lower surface of the stainless steel base layer, and its lower surface has multiple second grooves. The second reinforcing layer is stacked on the lower surface of the buffer layer, and its upper surface has multiple second protrusions, each disposed in a corresponding second groove. Multiple second reinforcing cores are embedded in the second reinforcing layer. The second silicon carbide ceramic layer is disposed on the lower surface of the second reinforcing layer.

2. The corrosion-resistant stainless steel according to claim 1, characterized in that: The stainless steel base layer is made of high-nitrogen austenitic stainless steel.

3. The corrosion-resistant stainless steel according to claim 1, characterized in that: The high-temperature resistant layer is made of polyetheretherketone (PEEK).

4. The corrosion-resistant stainless steel according to claim 1, characterized in that: The buffer layer is made of polyurethane.

5. The corrosion-resistant stainless steel according to claim 1, characterized in that: The first and second reinforcing layers are made of carbon fiber.

6. The corrosion-resistant stainless steel according to claim 1, characterized in that: The cross-sections of the first reinforcing core and the second reinforcing core are triangular.

7. The corrosion-resistant stainless steel according to claim 1, characterized in that: The plurality of first grooves are evenly spaced on the upper surface of the high-temperature resistant layer, and correspondingly, the plurality of first protrusions are evenly spaced on the lower surface of the first reinforcing layer.

8. The corrosion-resistant stainless steel according to claim 1, characterized in that: The plurality of second grooves are evenly spaced on the lower surface of the buffer layer, and correspondingly, the plurality of second protrusions are evenly spaced on the upper surface of the second reinforcing layer.

9. The corrosion-resistant stainless steel according to claim 1, characterized in that: The plurality of first reinforcing cores are respectively embedded in the corresponding first protrusions.

10. The corrosion-resistant stainless steel according to claim 1, characterized in that: The plurality of second reinforcing cores are respectively embedded in the corresponding second protrusions.