A filling device for floor coating production

Abstract

The utility model discloses a kind of filling equipment of ground coating production, including main body, feed inlet is installed on main body, the left side of feed inlet is provided with power connection device, driving motor is installed above power connection device, driving motor is installed below pivot, arc-shaped tank bottom is installed below lower stirring vane, control valve module is installed below arc-shaped tank bottom, adjustable discharge pipeline is installed below control valve module, support module is installed around adjustable discharge pipeline.The filling equipment of ground coating production, driving motor is matched with pivot and oblique leaf multi-angle stirring, improves coating mixing quality;The main body multilayer structure precision temperature control, heating insulation board cooperation ensures fluidity, prolongs storage period;Control valve module quantitative filling, reduces raw material waste;Adjustable discharge pipeline adapts different containers, improves efficiency;Power connection and support module guarantee equipment stable operation, prolong life, reduce maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of coating production technology, specifically to a filling device for producing floor coatings. Background Technology

[0002] Coatings, as solutions or dispersions primarily composed of polymeric compounds, are applied evenly to the surface of an object using specific coating processes such as brushing, spraying, and dipping. After drying or curing, they form a dense film with protective, decorative, and insulating functions. Within the coating family, anti-corrosion coatings hold a crucial position. As a key branch of the coating system, they can be further divided into conventional anti-corrosion coatings and heavy-duty anti-corrosion coatings based on their protective performance and applicable scenarios. Conventional anti-corrosion coatings are suitable for general corrosive environments such as air and fresh water, providing basic corrosion protection for substrates such as metals and concrete. Heavy-duty anti-corrosion coatings, with their superior corrosion resistance, function effectively in harsh corrosive environments such as marine, chemical, and petroleum environments. They not only resist the erosion of strong corrosive media such as strong acids, strong alkalis, and salt spray, but their protection period is several times or even dozens of times longer than that of conventional anti-corrosion coatings, making them indispensable "armor guardians" in the industrial protection field.

[0003] In the paint production process, fractional filling is a crucial step in ensuring product quality and production efficiency, and this process relies heavily on specialized paint filling equipment. However, traditional paint filling equipment still has some drawbacks in practical applications. Metering errors occur frequently during the filling process, leading to material waste and increased costs; production efficiency is insufficient to meet the growing demands of large-scale production; more importantly, traditional equipment cannot flexibly adjust and adapt to paint media with varying viscosities and temperatures due to different formulations and process requirements, greatly limiting its application scenarios and the innovative development of paint companies. Utility Model Content

[0004] The purpose of this invention is to provide a filling device for the production of ground coatings to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a filling device for producing ground coatings, comprising a main body, an inlet mounted on the main body, an electrical connection device on the left side of the inlet, a drive motor mounted above the electrical connection device, a rotating shaft mounted below the drive motor, an upper stirring blade mounted on the rotating shaft, a lower stirring blade mounted below the upper stirring blade, an arc-shaped tank bottom mounted below the lower stirring blade, a control valve module mounted below the arc-shaped tank bottom, an adjustable discharge pipe mounted below the control valve module, and support modules mounted around the adjustable discharge pipe.

[0006] Preferably, the main body adopts a multi-layer structure, with the innermost tank wall using a heat-conducting plate and the outer tank body using an insulation plate. A heating plate is set between the heat-conducting plate and the insulation plate, and is connected to an external power source through an electrical connection device to provide a stable energy source for the internal electric heating wire.

[0007] Preferably, the control valve module includes a counting valve, a control motor is installed on the right side of the counting valve, and a counting meter is provided on the counting valve and connected to the rotating shaft of the counting valve.

[0008] Preferably, the rotating shaft is connected to the output shaft of the drive motor via a coupling, and inclined stirring blades are provided at both the upper and lower ends.

[0009] Preferably, the adjustable discharge pipe is provided with a pull-out guide rail inside, and a telescopic pipe is installed on the guide rail. A sliding resistance is provided at the upper end of the telescopic pipe, and the telescopic pipe is fixed in the pulled-out position by the cooperation between the sliding resistance and the pull-out guide rail.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. The filling equipment for this floor coating production features a drive motor paired with a rotating shaft and upward and downward inclined mixing blades, enabling multi-angle and all-around mixing to ensure thorough mixing of the coating, improving quality and pass rate. The multi-layer structure of the main body achieves precise temperature control, with heating plates and insulation plates working together to ensure coating fluidity for easy filling and extend shelf life. The control valve module, through counting valves, control motors, and counting meters, can accurately control the discharge volume, achieving quantitative filling to meet different production needs and reduce raw material waste. The adjustable discharge pipe, utilizing pull-out guide rails, telescopic pipes, and sliding resistance devices, can flexibly adapt to different receiving containers, improving applicability and production efficiency. The power connection device ensures stable power supply, while couplings and support modules ensure stable power transmission and equipment operation, extending service life and reducing maintenance costs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a cross-sectional view of the structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the structure of this utility model.

[0015] In the diagram: 1. Main body; 2. Feed inlet; 3. Power connection device; 4. Drive motor; 5. Rotating shaft; 6. Upper stirring blade; 7. Lower stirring blade; 8. Arc-shaped tank bottom; 9. Control valve module; 10. Counting valve; 11. Control motor; 12. Counting meter; 13. Adjustable discharge pipe; 14. Telescopic pipe; 15. Support module; 16. Heat-conducting plate; 17. Heating plate; 18. Insulation plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Please refer to Figure 1 This utility model provides a technical solution: a filling device for producing ground coatings, including a main body 1, an inlet 2 installed on the main body 1, an electric connection device 3 arranged on the left side of the inlet 2, a drive motor 4 installed above the electric connection device 3, a rotating shaft 5 installed below the drive motor 4, an upper stirring blade 6 installed on the rotating shaft 5, a lower stirring blade 7 installed below the upper stirring blade 6, an arc-shaped tank bottom 8 installed below the lower stirring blade 7, a control valve module 9 installed below the arc-shaped tank bottom 8, an adjustable discharge pipe 13 installed below the control valve module 9, and a support module 15 installed around the adjustable discharge pipe 13.

[0018] The main body 1 adopts a multi-layer structure. The innermost tank wall is made of heat-conducting plate 16, and the outer tank body is made of insulation plate 18. A heating plate 17 is provided between the heat-conducting plate 16 and the insulation plate 18, and is connected to an external power source through an electric connection device 3 to provide a stable energy source for the internal electric heating wire.

[0019] In this embodiment, the inner heat-conducting plate ensures rapid heat conduction, while the outer insulation plate reduces heat loss, creating a dual effect of "high-efficiency heating + energy-saving insulation" and improving energy utilization. The middle heating plate provides continuous heating via electric heating wires, coupled with a stable power supply from the electrical connection device, avoiding temperature fluctuations and making it suitable for scenarios requiring high temperature control accuracy. The multi-layer integrated design saves space, while the material properties enable functional zoning, facilitating installation and maintenance.

[0020] The control valve module 9 includes a counting valve 10, a control motor 11 is installed on the right side of the counting valve 10, and a counting meter 12 is provided on the counting valve 10 and connected to the rotating shaft of the counting valve 10.

[0021] In this embodiment, the counting valve is paired with a counting meter to record the number of times the valve opens and closes or the amount of material passing through in real time, facilitating quantitative management. The control motor drives the valve's opening and closing, enabling automated and precise adjustment and reducing human error. The counting meter, connected to a rotating shaft, directly feeds back the valve's operating status, allowing operators to intuitively grasp equipment operating data, promptly detect faults (such as indicating valve jamming when counting is abnormal), and reduce maintenance costs.

[0022] The rotating shaft 5 is connected to the output shaft of the drive motor 4 via a coupling, and inclined stirring blades are provided at both the upper and lower ends.

[0023] In this embodiment, the inclined stirring blades are connected to the drive motor via a coupling. During rotation, they generate multi-angle thrust, covering the upper and lower spaces and preventing material buildup in dead zones. This design is particularly suitable for mixing viscous or granular materials, improving stirring efficiency. The coupling connects the drive shaft and the rotating shaft, ensuring stable torque transmission and reducing vibration. The inclined blade design disperses stirring resistance, reduces equipment operating noise, and extends service life.

[0024] The adjustable discharge pipe 13 is equipped with a pull-out guide rail inside, and a telescopic pipe 14 is installed on the guide rail. A sliding resistor is provided at the upper end of the telescopic pipe 14. The telescopic pipe 14 is fixed in the pulled-out position by the cooperation between the sliding resistor and the pull-out guide rail.

[0025] In this embodiment, the pull-out guide rail works in conjunction with the telescopic pipe, allowing the pipe length to be freely adjusted according to the discharge height and container position. This makes it suitable for material discharge in various production lines or under different working conditions, improving the equipment's versatility. The locking mechanism between the sliding resistor and the pull-out guide rail ensures that the telescopic pipe is fixed in any position, preventing displacement caused by vibration, ensuring stable discharge, and preventing material leakage.

[0026] Working principle: In actual operation, firstly, raw materials are placed into the body 1 through the feed inlet 2. To ensure uniform mixing, they are added in small batches to avoid affecting mixing efficiency due to material accumulation. After loading is completed, the drive motor 4 is started. The motor output shaft drives the rotating shaft 5 to start rotating at a preset speed. The stirring blades installed on the rotating shaft rotate at high speed. Through the unique curved surface design of the blades, the raw materials undergo three-dimensional motion under the action of centrifugal force and shear force, achieving full mixing and dispersion.

[0027] Meanwhile, by connecting to a power source via the power connection device 3, the equipment's built-in intelligent control system can precisely control the heating power of the heating wire inside the heating plate 17 by adjusting the power supply voltage and current according to a preset program. Temperature sensors evenly distributed on the surface of the heating plate monitor temperature data in real time and feed it back to the control system, forming a closed-loop regulation to ensure stable processing of materials within the set temperature range.

[0028] After the material has completed the mixing and heating process, the operator can control the material flow rate in an orderly manner through the control valve module 9. To achieve high-precision quantitative output, the high-precision counter 12 integrated on the shaft of the counting valve 10 will record the number of opening and closing times in real time, and convert it into the actual output amount using a flow algorithm. The operator can set a target value on the counter 12 according to production needs. When the preset amount is reached, the system will automatically trigger a valve closing command. In addition, the telescopic pipe 14 on the adjustable discharge pipe 13 can be extended and retracted to a certain extent, which can flexibly adapt to loading devices of different heights and positions, ensuring that the material flows into the target container accurately and without spillage.

[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A filling device for producing floor coatings, comprising a main body (1), characterized in that: The main body (1) is equipped with a feed inlet (2), and an electric connection device (3) is provided on the left side of the feed inlet (2). A drive motor (4) is installed above the electric connection device (3), and a rotating shaft (5) is installed below the drive motor (4). An upper stirring blade (6) is installed on the rotating shaft (5), and a lower stirring blade (7) is installed below the upper stirring blade (6). An arc-shaped tank bottom (8) is installed below the lower stirring blade (7), and a control valve module (9) is installed below the arc-shaped tank bottom (8). An adjustable discharge pipe (13) is installed below the control valve module (9), and a support module (15) is installed around the adjustable discharge pipe (13).

2. The filling equipment for producing floor coatings according to claim 1, characterized in that: The main body (1) adopts a multi-layer structure. The innermost tank wall adopts a heat-conducting plate (16), and the outer tank body adopts a heat-insulating plate (18). A heating plate (17) is set between the heat-conducting plate (16) and the heat-insulating plate (18), and is connected to an external power source through an electric connection device (3) to provide a stable energy source for the internal electric heating wire.

3. The filling equipment for producing floor coatings according to claim 1, characterized in that: The control valve module (9) includes a counting valve (10), a control motor (11) is installed on the right side of the counting valve (10), and a counting meter (12) is provided on the counting valve (10) and connected to the rotating shaft of the counting valve (10).

4. The filling equipment for producing floor coatings according to claim 1, characterized in that: The rotating shaft (5) is connected to the output shaft of the drive motor (4) via a coupling, and inclined stirring blades are provided at both the upper and lower ends.

5. The filling equipment for producing floor coatings according to claim 1, characterized in that: The adjustable discharge pipe (13) is equipped with a pull-out guide rail inside, and a telescopic pipe (14) is installed on the guide rail. A sliding resistor is provided at the upper end of the telescopic pipe (14). The telescopic pipe (14) is fixed in the pull-out position by the cooperation between the sliding resistor and the pull-out guide rail.

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