A winding and cutting machine for producing and processing aluminum silicate cotton
By introducing a straightening conveyor mechanism and a limiting design into the coil cutting machine, the problems of high error and scrap rate caused by bending and twisting during the cutting process of aluminum silicate cotton have been solved, achieving a higher precision cutting effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING YAHE THERMAL INSOLATION MATEAIAL CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-06-16
AI Technical Summary
Existing roll-cutting machines lack straightening functions when rolling aluminum silicate cotton, causing the cotton to bend and twist during production, making it difficult to achieve a straight state, resulting in large errors and a high scrap rate during the cutting process.
A coil cutter including a straightening and conveying mechanism is designed. The aluminum silicate cotton is straightened and conveyed by the first and second straightening guide rollers to achieve a straight state. The limiting design of the feeding roller and auxiliary rod ensures the stability of the aluminum silicate cotton during the feeding process. A laser cutting head is used for cutting.
It effectively reduces errors and scrap rates during the cutting process, and improves the cutting accuracy and production efficiency of aluminum silicate cotton.
Smart Images
Figure CN224362190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum silicate cotton production equipment, and in particular to a rolling and cutting machine for aluminum silicate cotton production and processing. Background Technology
[0002] Aluminosilicate cotton refers to bulk fibers produced by blown or spun fibers and collected by a cotton collector or settling device; it is also known as raw cotton fiber. During the production of aluminosilicate cotton, a slitting machine is used to cut the cotton.
[0003] Existing roll-and-cut machines do not have a straightening function when rolling aluminum silicate cotton. Alumina silicate cotton will bend and twist during the production process, making it difficult to achieve a straight state. This results in large errors and a high scrap rate during the cutting process, which is not conducive to its widespread use. Utility Model Content
[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem that existing technologies are too simplistic. To overcome the aforementioned deficiencies of existing technologies, this utility model provides a rolling and cutting machine for the production and processing of aluminum silicate cotton, aiming to solve the problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides a rolling and cutting machine for the production and processing of aluminum silicate cotton, comprising: a first base and a second base, the first base and the second base being arranged in parallel front to back, the first base being provided with a feeding part and the second base being provided with a cutting part, and also including a straightening and conveying mechanism, the straightening and conveying mechanism including a first straightening guide roller and a second straightening guide roller, the first straightening guide roller and the second straightening guide roller being installed in parallel on the first base and the second base.
[0006] The first base is shorter than the second base. The first base is used to mount and place the aluminum silicate cotton to be rolled and cut, while the second base is used to mount the cutting section for cutting the aluminum silicate cotton. The straightening and conveying mechanism is designed to straighten and convey the bent and twisted aluminum silicate cotton during the production process, bringing it to a straight state, thereby reducing errors and scrap rates during the cutting process.
[0007] Preferably, both the first straightening guide roller and the second straightening guide roller are connected to an adjusting rod, and the first straightening guide roller and the second straightening guide roller are movably connected to the output end of the adjusting rod via bearings.
[0008] The adjusting rod adopts one of the existing electric actuators or cylinders on the market. Its main function is to work with the bearing to adjust the installation angle of the first straightening guide roller and the second straightening guide roller according to actual needs, thus avoiding limitations for operators.
[0009] Preferably, the feeding part is a feeding roller, which is arranged parallel to one side of the first base, and the upper surface of the first base is pre-set with a driving source for the feeding roller.
[0010] The drive source is an electric motor, which drives the feeding roller to rotate, making it easy for workers to adjust the position of the opening of the aluminum silicate cotton on the feeding roller, demonstrating the practicality of this device.
[0011] Preferably, an auxiliary rod is arranged parallel to the side of the feeding roller away from the second base, and the radius of the auxiliary rod is smaller than the radius of the feeding roller.
[0012] The auxiliary rod is designed to physically limit the aluminum silicate cotton on the feeding roller, constraining its lateral displacement during the feeding process. When the aluminum silicate cotton on the feeding roller deviates from its designated path, the auxiliary rod provides lateral resistance through contact, forcing the cotton back to its predetermined trajectory and ensuring stable operation of subsequent processes.
[0013] Preferably, the cutting part includes a fixing seat, a mounting plate and a laser cutting head. The fixing seat is fixedly installed on the upper end face of the second base, and the upper end face of the fixing seat is connected to the mounting plate. Two sets of fixing seats and mounting plates are symmetrically arranged, and an installation space for installing the laser cutting head is formed between the two sets of fixing seats and mounting plates.
[0014] The fixed base, the second base, and the mounting plate are all fixedly connected, ensuring the stability of the connection. The laser cutting head adopts a commercially available structure, specifically the Zhishun Laser ZS series, and is used for cutting aluminum silicate cotton.
[0015] Preferably, a limiting mechanism is provided in the installation space. The limiting mechanism includes a limiting rod, a limiting block, and an electric actuator. The limiting rod is arranged parallel to each other on opposite sides of the installation plate. The limiting block is movably sleeved on the limiting rod, and a laser cutting head is connected to the lower end face of the limiting block. The electric actuator is arranged parallel to the limiting rod above it, and the output end of the electric actuator is connected to the limiting block.
[0016] The electric actuator adopts an existing structure on the market to drive the limit block to move parallel along the limit rod, thereby allowing the laser cutting head to move within the preset installation space. In actual use, the limit block and the laser cutting head can be set as a snap-fit or bolt-type detachable structure, which facilitates the subsequent maintenance of the laser cutting head by the staff. This method is common knowledge in the field, so it will not be described in detail.
[0017] The beneficial effects of this utility model are:
[0018] In use, the straightening and conveying mechanism of this invention is designed to straighten and convey the bent and twisted aluminum silicate cotton during the production process, so that it reaches a straight state, thereby reducing the error and scrap rate generated during the cutting process, which is conducive to its widespread use. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a three-dimensional structural diagram of the entire embodiment of this utility model;
[0021] Figure 2 This is a top view of the first base according to a specific embodiment of the present utility model;
[0022] Figure 3 This is a front view structural diagram of the first base according to a specific embodiment of this utility model.
[0023] Part Name
[0024] 1. First base; 2. Feeding roller; 3. Auxiliary rod; 4. Second base; 5. First straightening guide roller; 6. Second straightening guide roller; 7. Adjusting rod; 8. Fixed base; 9. Mounting plate; 10. Laser cutting head; 11. Limiting rod; 12. Limiting block; 13. Electric push rod. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings. Preferably, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0026] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] Please see Figures 1 to 3 This utility model provides a rolling and cutting machine for the production and processing of aluminum silicate cotton, including: a first base 1 and a second base 4, the first base 1 and the second base 4 are arranged parallel to each other, the first base 1 is provided with a feeding part, and the second base 4 is provided with a cutting part, and also includes a straightening and conveying mechanism, the straightening and conveying mechanism including a first straightening guide roller 5 and a second straightening guide roller 6, the first straightening guide roller 5 and the second straightening guide roller 6 are installed parallel to each other on the first base 1 and the second base 4, the first straightening guide roller 5 and the second straightening guide roller 6 are both connected to an adjusting rod 7, and the first straightening guide roller 5 and the second straightening guide roller 6 are movably connected to the output end of the adjusting rod 7 via bearings, the feeding part is a feeding roller 2, the feeding roller 2 is arranged parallel to one side of the first base 1, and the upper end face of the first base 1 is preset with a drive source for the feeding roller 2, the feeding roller 2 is away from the second base. An auxiliary rod 3 is arranged parallel to one side of the second base 4, and the radius of the auxiliary rod 3 is smaller than the radius of the feeding roller 2. The cutting part includes a fixed seat 8, a mounting plate 9 and a laser cutting head 10. The fixed seat 8 is fixedly installed on the upper end face of the second base 4, and the upper end face of the fixed seat 8 is connected to the mounting plate 9. Two sets of fixed seats 8 and mounting plates 9 are symmetrically arranged, and an installation space for installing the laser cutting head 10 is formed between the two sets of fixed seats 8 and mounting plates 9. A limiting mechanism is provided in the installation space. The limiting mechanism includes a limiting rod 11, a limiting block 12 and an electric push rod 13. The limiting rod 11 is arranged parallel to the opposite side of the mounting plate 9. The limiting block 12 is movably sleeved on the limiting rod 11, and the lower end face of the limiting block 12 is connected to the laser cutting head 10. The electric push rod 13 is arranged parallel above the limiting rod 11, and the output end of the electric push rod 13 is connected to the limiting block 12.
[0028] In this embodiment:
[0029] First, the aluminum silicate cotton to be cut is placed on the feeding roller 2. After placement, it is driven to rotate by the preset drive source on the upper end face of the first base 1 to adjust the opening orientation of the aluminum silicate cotton to be cut and adjust it to the top.
[0030] Next, start the adjusting rod 7 and adjust the installation angle of the first straightening guide roller 5 and the second straightening guide roller 6 according to actual needs;
[0031] Next, the opening of the aluminum silicate cotton to be cut is torn open, and it is straightened and conveyed through the preset path of the first straightening guide roller 5 and the second straightening guide roller 6. During the conveying process, the design of the auxiliary rod 3 plays a physical limiting role on the aluminum silicate cotton, which can constrain its lateral displacement during the feeding process.
[0032] Finally, when the aluminum silicate cotton is delivered to the upper surface of the second base 4, the electric push rod 13 is activated, causing the electric push rod 13 to drive the limit block 12 to move parallel along the limit rod 11, thereby allowing the laser cutting head 10 to move within the preset installation space of the two sets of fixed seats 8 and the mounting plate 9 to perform the cutting process on the aluminum silicate cotton.
[0033] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.
Claims
1. A rolling and cutting machine for the production and processing of aluminosilicate cotton, comprising: The first base (1) and the second base (4) are arranged in parallel front to back, and the first base (1) is provided with a feeding part and the second base (4) is provided with a cutting part. The feature is that it also includes a straightening and conveying mechanism, which includes a first straightening guide roller (5) and a second straightening guide roller (6), which are installed in parallel on the first base (1) and the second base (4).
2. The rolling and cutting machine for producing and processing aluminosilicate cotton as described in claim 1, characterized in that, The first straightening guide roller (5) and the second straightening guide roller (6) are both connected to an adjusting rod (7), and the first straightening guide roller (5) and the second straightening guide roller (6) are movably connected to the output end of the adjusting rod (7) via bearings.
3. The rolling and cutting machine for producing and processing aluminosilicate cotton as described in claim 1, characterized in that, The feeding part is a feeding roller (2), which is arranged parallel to one side of the first base (1), and the upper surface of the first base (1) is pre-set with a driving source for the feeding roller (2).
4. The rolling and cutting machine for producing and processing aluminosilicate cotton as described in claim 3, characterized in that, An auxiliary rod (3) is arranged parallel to the side of the feeding roller (2) away from the second base (4), and the radius of the auxiliary rod (3) is smaller than the radius of the feeding roller (2).
5. The rolling and cutting machine for producing and processing aluminosilicate cotton as described in claim 1, characterized in that, The cutting part includes a fixed seat (8), a mounting plate (9) and a laser cutting head (10). The fixed seat (8) is fixedly installed on the upper surface of the second base (4), and the upper surface of the fixed seat (8) is connected to the mounting plate (9). Two sets of fixed seats (8) and mounting plates (9) are symmetrically arranged, and an installation space for installing the laser cutting head (10) is formed between the two sets of fixed seats (8) and mounting plates (9).
6. The rolling and cutting machine for producing and processing aluminosilicate cotton as described in claim 5, characterized in that, The installation space is provided with a limiting mechanism, which includes a limiting rod (11), a limiting block (12), and an electric push rod (13). The limiting rod (11) is arranged parallel to the opposite side of the mounting plate (9). The limiting block (12) is movably sleeved on the limiting rod (11), and a laser cutting head (10) is connected to the lower end face of the limiting block (12). The electric push rod (13) is arranged parallel above the limiting rod (11), and the output end of the electric push rod (13) is connected to the limiting block (12).