A decomposing tank cooling device

By installing a ring-shaped water pipe and nozzles outside the decomposition tank, combined with a water pump and temperature sensor control system, the problem of low cooling efficiency in traditional air-cooled structures is solved, achieving rapid and uniform cooling of the decomposition tank, and improving production efficiency and equipment stability.

CN224365121UActive Publication Date: 2026-06-16SHANDONG DONGYUE ENERGY JIAOKOUFEIMEI ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG DONGYUE ENERGY JIAOKOUFEIMEI ALUMINUM CO LTD
Filing Date
2025-05-12
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Traditional air-cooled structures have low cooling efficiency, making it difficult to control the temperature of the decomposition tank within a suitable range in a short time, thus affecting production efficiency.

Method used

The system employs a water-blocking cylinder installed outside the decomposition tank, with a ring-shaped water pipe and spray nozzles at the top. Combined with a water pump, filter components, and a temperature sensor control system, it achieves automated spray cooling, utilizing the principle of water evaporation to absorb heat and accelerate heat dissipation.

Benefits of technology

This achieved rapid and uniform cooling of the decomposition tank, improved cooling efficiency, extended equipment lifespan, prevented impurities from clogging the tank, and ensured stable operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of decomposing tank cooling devices, including decomposing tank, the outer sleeve of decomposing tank is equipped with water baffle, the top of water baffle is connected to the top of decomposing tank, the bottom of water baffle is equipped with drain, the bottom of decomposing tank is equipped with discharge port, the discharge port is from the bottom of water baffle, the space top formed by decomposing tank and water baffle is equipped with water pipe, the bottom of water pipe is equipped with several spray heads, the sidewall of water baffle is equipped with water supply spare connected to water pipe.The utility model belongs to cooling device technical field, specifically refers to a kind of decomposing tank cooling device.
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Description

Technical Field

[0001] This utility model belongs to the technical field of cooling devices, specifically referring to a decomposition tank cooling device. Background Technology

[0002] In many industrial production processes, decomposition tanks are key equipment and are widely used in processes such as ore decomposition and chemical raw material reaction. In these processes, the decomposition reaction is often accompanied by the generation of a large amount of heat, which requires cooling of the decomposition tank to avoid safety hazards such as equipment damage and uncontrolled material reaction.

[0003] Some traditional cooling methods use simple air-cooling structures, relying solely on natural airflow to remove heat. However, this method has low cooling efficiency, and it is difficult to control the temperature of the decomposition tank within a suitable range in a short time in the face of the large amount of heat generated by the reaction, thus affecting production efficiency. Utility Model Content

[0004] The technical problem this invention aims to solve is that some traditional cooling methods use simple air-cooling structures, which have low cooling efficiency and affect production efficiency.

[0005] To achieve the above functions, the technical solution adopted by this utility model is as follows: A decomposition tank cooling device includes a decomposition tank, a water baffle is sleeved on the outside of the decomposition tank, the top of the water baffle is connected to the top of the decomposition tank, the bottom of the water baffle is provided with a drain outlet, the bottom of the decomposition tank is provided with a discharge outlet, the discharge outlet extends out from the bottom of the water baffle, a water pipe is provided at the top of the space formed by the decomposition tank and the water baffle, a plurality of nozzles are provided at the bottom of the water pipe, and a water supply component connected to the water pipe is provided on the side wall of the water baffle.

[0006] Preferably, the water pipe is configured in a ring shape.

[0007] Preferably, the water supply component includes a water pump, which is located on the side wall of the water baffle cylinder. The output end of the water pump is provided with a delivery pipe, and the top end of the delivery pipe passes through the water baffle cylinder and is connected to a water pipe.

[0008] Preferably, the input end of the water pump is provided with a filter element, which includes a first chamber, a second chamber, and a filter screen. The side walls of the first chamber and the second chamber are provided with flanges, and the filter screen is located between the two flanges and fixed with bolts. The bottom of the second chamber is provided with a connecting pipe.

[0009] Preferably, the outer wall of the decomposition tank is provided with a plurality of heat dissipation fins at an angle.

[0010] Preferably, the inner wall of the decomposition tank is provided with a temperature sensor, the outer wall of the water baffle is provided with a controller, the temperature sensor and the controller are electrically connected, and the water pump and the controller are electrically connected.

[0011] The beneficial effects achieved by adopting the above-described structure are as follows:

[0012] 1. By installing water pipes with several nozzles at the top of the space formed by the decomposition tank and the water baffle, the outer wall of the decomposition tank can be sprayed comprehensively. The rapid cooling is achieved by utilizing the principle of water evaporation and heat absorption. The water pipes are arranged in a ring structure, which makes the spraying more uniform and improves the cooling effect.

[0013] 2. The water pump input end of the water supply unit is equipped with a filter element, which can effectively filter impurities in the water, prevent impurities from clogging the nozzles, ensure stable operation of the device, and extend the service life of the equipment.

[0014] 3. Several heat dissipation fins are inclined on the outer wall of the decomposition tank, which increases the contact area between water and air, accelerates the rate of water evaporation and heat absorption, and further improves heat dissipation efficiency. Attached Figure Description

[0015] Figure 1 A cross-sectional view of an embodiment of this utility model. Figure 1 ;

[0016] Figure 2 A cross-sectional view of an embodiment of this utility model. Figure 2 ;

[0017] Figure 3 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 1 ;

[0018] Figure 4 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 2 .

[0019] The components are as follows: 1. Decomposition tank; 2. Water baffle; 3. Drain outlet; 4. Material outlet; 5. Water pipe; 6. Nozzle; 7. Water supply component; 8. Water pump; 9. Conveying pipe; 10. Filter element; 11. Chamber 1; 12. Chamber 2; 13. Filter screen; 14. Flange; 15. Connecting pipe; 16. Heat dissipation fins; 17. Temperature sensor; 18. Controller. Detailed Implementation

[0020] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0022] like Figure 1-4 As shown, this utility model proposes a decomposition tank cooling device, including a decomposition tank 1. The outer wall of the decomposition tank 1 is inclinedly provided with several heat dissipation fins 16. When sprayed water flows on the surface of the heat dissipation fins 16, the contact area between the water and air is increased, accelerating the rate of water evaporation and heat absorption, thereby further improving the heat dissipation efficiency. A water baffle 2 is fitted around the outside of the decomposition tank 1. The top of the water baffle 2 is connected to the top of the decomposition tank 1, and the bottom of the water baffle 2 is provided with a drain outlet 3. The bottom of the decomposition tank 1 is provided with a discharge outlet 4. The discharge port 4 extends from the bottom of the water-blocking cylinder 2. A water pipe 5 is provided at the top of the space formed by the decomposition tank 1 and the water-blocking cylinder 2. The water pipe 5 is arranged in a ring structure, which can make the spraying more uniform and improve the cooling effect. Several nozzles 6 are provided at the bottom of the water pipe 5. A water supply component 7 connected to the water pipe 5 is provided on the side wall of the water-blocking cylinder 2. The water supply component 7 transports water from an external water source to the water pipe 5 through the conveying pipe 9, and then the nozzles 6 at the bottom of the water pipe 5 spray water onto the outer wall of the decomposition tank 1 for cooling. The water-blocking cylinder 2 can avoid the impact of water on the surrounding environment.

[0023] like Figure 3 As shown, the water supply component 7 includes a water pump 8, which is located on the side wall of the water baffle cylinder 2. The output end of the water pump 8 is provided with a delivery pipe 9, the top end of which passes through the water baffle cylinder 2 and connects to the water pipe 5. When the water pump 8 is started, external water can be delivered to the water pipe 5.

[0024] like Figure 4 As shown, the input end of the water pump 8 is provided with a filter element 10. The filter element 10 includes a first chamber 11, a second chamber 12, and a filter screen 13. The opposite side walls of the first chamber 11 and the second chamber 12 are provided with flanges 14, and the filter screen 13 is located between the two flanges 14 and fixed with bolts. The bottom of the second chamber 12 is provided with a connecting pipe 15 for connecting to an external water source. The filter screen 13 can filter impurities in the water to prevent impurities from clogging the nozzle 6 and ensure the stable operation of the device.

[0025] like Figure 2 and 4As shown, a temperature sensor 17 is provided on the inner wall of the decomposition tank 1, and a controller 18 is provided on the outer wall of the water baffle 2. The temperature sensor 17 and the controller 18 are electrically connected, and the water pump 8 is electrically connected to the controller 18. The temperature sensor 17 monitors the temperature inside the decomposition tank 1. When the temperature reaches the set upper limit value, the temperature sensor 17 transmits a signal to the controller 18. After receiving the signal, the controller 18 starts the water pump 8 to cool down the decomposition tank 1. When the temperature sensor 17 detects that the temperature inside the decomposition tank 1 has dropped to the set lower limit value, it transmits a signal to the controller 18. The controller 18 controls the water pump 8 to stop working, completing one cooling process.

[0026] In actual use, the device is turned on, and the temperature sensor 17 monitors the temperature inside the decomposition tank 1 in real time. When the temperature reaches the set upper limit, the temperature sensor 17 transmits a signal to the controller 18. After receiving the signal, the controller 18 starts the water pump 8. After the water pump 8 starts, the water from the external water source is transported to the ring water pipe 5 through the delivery pipe 9. Then, the water is sprayed onto the outer wall of the decomposition tank 1 by the nozzle 6 at the bottom of the water pipe 5. The sprayed water flows along the outer wall of the decomposition tank 1 and the surface of the heat dissipation fins 16 under the action of gravity. During the flow, it absorbs the heat emitted by the decomposition tank 1 and evaporates, thereby achieving the cooling of the decomposition tank 1.

[0027] After spraying, the water is discharged through the drain outlet 3 at the bottom of the water baffle 2. Due to the obstruction of the water baffle 2, the drainage will not affect the surrounding environment. When the temperature sensor 17 detects that the temperature in the decomposition tank 1 drops to the set lower limit, it transmits the signal to the controller 18. The controller 18 controls the water pump 8 to stop working, completing a cooling process.

[0028] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A decomposing tank cooling device comprising a decomposing tank (1), characterized in that: The decomposition tank (1) is fitted with a water baffle (2), the top of which is connected to the top of the decomposition tank (1). The bottom of the water baffle (2) is provided with a drain outlet (3), and the bottom of the decomposition tank (1) is provided with a discharge outlet (4). The discharge outlet (4) extends out from the bottom of the water baffle (2). The top of the space formed by the decomposition tank (1) and the water baffle (2) is provided with a water pipe (5), and the bottom of the water pipe (5) is provided with several nozzles (6). The side wall of the water baffle (2) is provided with a water supply component (7) connected to the water pipe (5).

2. The decomposing tank cooling device according to claim 1, characterized by: The water pipe (5) is a ring-shaped structure.

3. The decomposition tank cooling device according to claim 1, characterized in that: The water supply component (7) includes a water pump (8), which is located on the side wall of the water baffle (2). The output end of the water pump (8) is provided with a delivery pipe (9), and the top end of the delivery pipe (9) passes through the water baffle (2) and is connected to the water pipe (5).

4. The decomposition tank cooling device according to claim 3, characterized in that: The water pump (8) has a filter element (10) at its input end. The filter element (10) includes a first chamber (11), a second chamber (12), and a filter screen (13). The side walls of the first chamber (11) and the second chamber (12) are provided with flanges (14), and the filter screen (13) is located between the two flanges (14) and fixed with bolts. The bottom of the second chamber (12) is provided with a connecting pipe (15).

5. The decomposition tank cooling device according to claim 1, characterized in that: The outer wall of the decomposition tank (1) is provided with several heat dissipation fins (16) at an angle.

6. The decomposition tank cooling device according to claim 3, characterized in that: The inner wall of the decomposition tank (1) is provided with a temperature sensor (17), and the outer wall of the water baffle (2) is provided with a controller (18). The temperature sensor (17) and the controller (18) are electrically connected, and the water pump (8) and the controller (18) are electrically connected.