A real-time visual-based alignment and bonding mechanism
The UVW correction platform and periscope design simplify the correction structure, reduce maintenance difficulty, expand the shooting area, and enable flexible visual shooting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN STRONG TECH
- Filing Date
- 2025-07-30
- Publication Date
- 2026-06-16
AI Technical Summary
The fixed installation of existing visual imaging devices results in complex correction structures, high maintenance requirements, and limited imaging areas.
The system employs a UVW correction platform and periscope design. The camera device is mounted on a linear motion device, with the periscope extending between the UVW correction platform and the vehicle fixing platform, and is used in conjunction with a supplementary lighting box for shooting.
The correction mechanism has been simplified, maintenance difficulty has been reduced, the shooting area has been expanded, and the flexibility and efficiency of shooting have been improved.
Smart Images

Figure CN224367898U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of visual recognition technology, and in particular to a vision-based real-time alignment and bonding mechanism. Background Technology
[0002] Visual recognition is a commonly used technology in industrial production. Currently, most visual imaging devices are fixedly installed. To achieve good visual imaging, existing methods employ separate X, Y, and rotation angle correction techniques. This inevitably leads to complex correction structures, requiring highly skilled personnel for debugging and maintenance. In case of abnormalities during production, maintenance personnel need considerable mechanical and electrical knowledge to troubleshoot the cause. Furthermore, fixed-installation visual imaging devices can only image certain areas, limiting their application.
[0003] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a vision-based real-time alignment and bonding mechanism, which facilitates correction, enables shooting of more areas, and facilitates application.
[0005] The technical solution of this utility model is as follows: A vision-based real-time alignment and bonding mechanism is provided, comprising: a base, a linear motion device and a UVW correction platform respectively mounted on the base, a camera device mounted on the moving end of the linear motion device, a support plate mounted on the correction platform, and a carrier fixing platform mounted on the support plate; the camera device includes: a moving plate, several brackets mounted on the moving plate, and a camera and a periscope respectively mounted on the brackets; a shooting space is provided between the UVW correction platform and the carrier fixing platform, the camera is located outside the UVW correction platform and the base, one end of the camera faces the periscope, and the other end of the periscope extends into the shooting space and faces the carrier fixing platform. The linear motion device is an electric cylinder or a pneumatic cylinder.
[0006] By adopting the UVW correction platform, the complexity of the correction mechanism can be effectively avoided, simplifying application. Furthermore, by extending a periscope between the UVW correction platform and the carrier fixing platform, the camera no longer needs to be placed between them, effectively optimizing the mechanism and facilitating subsequent maintenance. Additionally, mounting the camera device on the moving end of the linear motion device allows it to capture images of a wider area, enhancing practical application.
[0007] Furthermore, there are four supports, which are distributed in pairs on both sides of the base.
[0008] Furthermore, the bracket includes: an L-shaped frame connected to the movable plate, a camera mounting component mounted on the L-shaped frame, and a periscope mounting component mounted on the camera mounting component; the imaging camera is mounted on the camera mounting component, and the periscope is mounted on the periscope mounting component.
[0009] Furthermore, the vision-based real-time alignment and bonding mechanism further includes: several supplementary lighting boxes installed under the vehicle fixing platform; each supplementary lighting box includes: a housing with an observation window, light sources respectively installed inside the housing, and a semi-transparent, semi-reflective mirror tilted inside the housing; one end of the periscope faces the observation window, and the two sides of the semi-transparent, semi-reflective mirror face the light source and the observation window respectively. The light source is used for supplementary lighting, the semi-transparent, semi-reflective mirror can reflect the light emitted by the light source and project the light onto the area to be photographed, and the semi-transparent, semi-reflective mirror can allow light to pass through the periscope, facilitating the camera to photograph the area through the periscope.
[0010] Furthermore, the supplementary lighting box also includes a diffuser plate placed between the light source and the semi-transparent semi-reflective mirror, the diffuser plate being used to soften and make the light emitted by the light source more uniform.
[0011] Furthermore, the vehicle fixing platform includes: a support plate with a shooting slot, and a vehicle positioning component and a vehicle adsorption component respectively mounted on the support plate; the vehicle positioning component consists of two sets, which are respectively located at both ends of the support plate, with the periscope facing the shooting slot. The vehicle positioning component is used to fix the vehicle placed on the support plate, and the vehicle adsorption component is used to adsorb and fix the vehicle.
[0012] Furthermore, the vehicle positioning assembly includes: a first cylinder and a positioning element connected to the output end of the first cylinder.
[0013] Furthermore, the carrier adsorption assembly includes: a second cylinder, a suction cup frame connected to the output end of the second cylinder, and a suction cup mounted on the suction cup frame.
[0014] By adopting the above solution, this utility model provides a vision-based real-time alignment and bonding mechanism. By using a UVW correction platform, the complexity of the correction mechanism can be effectively avoided, facilitating application. Simultaneously, by extending a periscope between the UVW correction platform and the carrier fixing platform, there is no need to place the camera between them, effectively optimizing the mechanism and simplifying subsequent maintenance. Furthermore, mounting the camera device on the moving end of the linear motion device allows the camera to capture more areas, facilitating practical application. Attached Figure Description
[0015] Figure 1This is a schematic diagram of the structure of one embodiment of the present utility model;
[0016] Figure 2 for Figure 1 A structural schematic diagram from another perspective of the embodiment;
[0017] Figure 3 This is a schematic diagram of the camera device.
[0018] Figure 4 This is a schematic diagram of the lightbox mechanism. Detailed Implementation
[0019] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] Please see Figures 1-4 This embodiment provides a vision-based real-time alignment and bonding mechanism, comprising: a base 10, a linear motion device 11 and a UVW correction platform 12 respectively mounted on the base 10, a camera device mounted on the moving end of the linear motion device 11, a support plate 31 mounted on the correction platform, and a carrier fixing platform mounted on the support plate 31; the camera device includes: a moving plate 13, several brackets mounted on the moving plate 13, and a camera 14 and a periscope 15 respectively mounted on the brackets; a shooting space is provided between the UVW correction platform 12 and the carrier fixing platform, the camera 14 is located outside the UVW correction platform 12 and the base 10, one end of the camera 14 faces the periscope 15, and the other end of the periscope 15 extends into the shooting space and faces the carrier fixing platform. The linear motion device 11 is an electric cylinder or a pneumatic cylinder.
[0021] By employing the UVW correction platform 12, the complexity of the correction mechanism can be effectively avoided, simplifying application. Furthermore, by extending the periscope 15 between the UVW correction platform 12 and the carrier fixing platform, the camera 14 no longer needs to be placed between them, effectively optimizing the mechanism and facilitating subsequent maintenance. Additionally, mounting the camera device on the moving end of the linear motion device 11 allows the camera to capture images of a wider area, enhancing practical application.
[0022] In this embodiment, there are four supports, which are distributed in pairs on both sides of the base 10.
[0023] In this embodiment, the bracket includes: an L-shaped frame 16 connected to the movable plate 13, a camera mounting component 17 mounted on the L-shaped frame 16, and a periscope mounting component 30 mounted on the camera mounting component 17; the shooting camera 14 is mounted on the camera mounting component 17, and the periscope 15 is mounted on the periscope mounting component 30.
[0024] In this embodiment, the vision-based real-time alignment and bonding mechanism further includes: several supplementary lighting boxes installed under the vehicle fixing platform; each supplementary lighting box includes: a housing 19 with an observation window 18, light sources 20 respectively installed inside the housing 19, and a semi-transparent mirror 21 obliquely disposed inside the housing 19; one end of the periscope 15 faces the observation window 18, and both sides of the semi-transparent mirror 21 face the light source 20 and the observation window 18 respectively. The light source 20 is used for supplementary lighting, and the semi-transparent mirror 21 can reflect the light emitted by the light source 20, projecting the light onto the area to be photographed. The semi-transparent mirror 21 allows light to pass through the periscope 15, facilitating the camera 14 to photograph the area through the periscope 15.
[0025] In this embodiment, the supplementary lighting box further includes a diffuser plate 22 placed between the light source 20 and the semi-transparent semi-reflective mirror 21. The diffuser plate 22 is used to soften and make the light emitted by the light source 20 more uniform.
[0026] In this embodiment, the vehicle fixing platform includes: a support plate 24 with a shooting slot 23, and a vehicle positioning component and a vehicle adsorption component respectively mounted on the support plate 24; the vehicle positioning component consists of two sets, which are respectively located at both ends of the support plate 24, and the periscope 15 faces the shooting slot 23. The vehicle positioning component is used to fix the vehicle placed on the support plate 24, and the vehicle adsorption component is used to adsorb and fix the vehicle.
[0027] In this embodiment, the vehicle positioning assembly includes: a first cylinder 25, and a positioning member 26 connected to the output end of the first cylinder 25.
[0028] In this embodiment, the carrier adsorption assembly includes: a second cylinder 27, a suction cup frame 28 connected to the output end of the second cylinder 27, and a suction cup 29 mounted on the suction cup frame 28.
[0029] In summary, this invention provides a vision-based real-time alignment and bonding mechanism. By employing a UVW correction platform, it effectively avoids the complexity of correction mechanisms and facilitates application. Furthermore, by extending a periscope between the UVW correction platform and the carrier fixing platform, it eliminates the need to place the camera between them, effectively optimizing the mechanism and facilitating subsequent maintenance. Additionally, mounting the camera device on the moving end of the linear motion device allows the camera to capture images of a wider area, enhancing practical application.
[0030] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vision-based real-time alignment and bonding mechanism, characterized in that, include: The system includes a base, a linear motion device and a UVW correction platform mounted on the base, a camera device mounted on the moving end of the linear motion device, a support plate mounted on the correction platform, and a carrier fixing platform mounted on the support plate. The camera device includes a moving plate, several brackets mounted on the moving plate, and a camera and a periscope mounted on the brackets. A shooting space is provided between the UVW correction platform and the vehicle fixing platform. The shooting camera is located on the outside of the UVW correction platform and the base, with one end of the shooting camera facing the periscope and the other end of the periscope extending into the shooting space and facing the vehicle fixing platform.
2. The vision-based real-time alignment and bonding mechanism according to claim 1, characterized in that, There are four supports, which are distributed in pairs on both sides of the base.
3. The vision-based real-time alignment and bonding mechanism according to claim 1, characterized in that, The bracket includes: an L-shaped frame connected to the movable plate, a camera mounting component mounted on the L-shaped frame, and a periscope mounting component mounted on the camera mounting component; the shooting camera is mounted on the camera mounting component, and the periscope is mounted on the periscope mounting component.
4. The vision-based real-time alignment and bonding mechanism according to claim 1, characterized in that, Also includes: A plurality of supplementary lighting boxes are installed under the fixed platform of the vehicle; each supplementary lighting box includes: a box body with an observation window, light sources respectively installed in the box body, and a semi-transparent and semi-reflective mirror tilted in the box body; One end of the periscope faces the observation window, and the two sides of the semi-transparent, semi-reflective mirror face the light source and the observation window, respectively.
5. The vision-based real-time alignment and bonding mechanism according to claim 4, characterized in that, The supplementary lighting box also includes a diffuser plate placed between the light source and the semi-transparent, semi-reflective mirror.
6. The vision-based real-time alignment and bonding mechanism according to claim 1, characterized in that, The vehicle fixing platform includes: a support plate with a shooting slot, and a vehicle positioning component and a vehicle adsorption component respectively installed on the support plate; the vehicle positioning component is in two sets, and the two sets of vehicle positioning components are respectively set at both ends of the support plate, with the periscope facing the shooting slot.
7. The vision-based real-time alignment and bonding mechanism according to claim 6, characterized in that, The vehicle positioning assembly includes: a first cylinder and a positioning element connected to the output end of the first cylinder.
8. A vision-based real-time alignment and bonding mechanism according to claim 6, characterized in that, The carrier adsorption assembly includes: a second cylinder, a suction cup frame connected to the output end of the second cylinder, and a suction cup mounted on the suction cup frame.